CN103549656A - Cut tobacco conveying system and method - Google Patents
Cut tobacco conveying system and method Download PDFInfo
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- CN103549656A CN103549656A CN201310543226.1A CN201310543226A CN103549656A CN 103549656 A CN103549656 A CN 103549656A CN 201310543226 A CN201310543226 A CN 201310543226A CN 103549656 A CN103549656 A CN 103549656A
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Abstract
The invention discloses a cut tobacco conveying system. The cut tobacco conveying system comprises a plurality of cut tobacco storing cabinets, a plurality of cut tobacco feeding machines and a plurality of cigarette making machines, and further comprises a central control device, wherein the central control device is interlocked with the cut tobacco storing cabinets, the cut tobacco feeding machines and the cigarette making machines respectively; conveying devices are arranged among the cut tobacco storing cabinets, the cut tobacco feeding machines and the cigarette making machines and are connected in sequence; first marks are arranged at the two ends of the cut tobacco storing cabinets, the cut tobacco feeding machines and the conveying devices; the central control device is used for controlling the conveying of cut tobaccos according to whether the first marks on the cut tobacco storing cabinets, the cut tobacco feeding machines and the conveying devices correspond or not; second marks are arranged at the two ends of the cut tobacco feeding machines, the cigarette making machines and the conveying devices; the central control device is further used for controlling the conveying of the cut tobaccos according to whether the second marks on the cut tobacco feeding machines, the cigarette making machines and the conveying devices correspond or not. According to the cut tobacco conveying system, faults caused by manual selection or connection and mistakes and omissions caused by checking are reduced and eliminated effectively, and labor hours and manpower needed by the checking can also be saved so as to enable the product quality to be guaranteed to the greatest extent, and the production cost is reduced. The invention further provides a cut tobacco conveying method.
Description
Technical field
The present invention relates to production of cigarettes field, relate in particular to a kind of pipe tobacco induction system and method.
Background technology
Cigarette industry is a flexibility and the processing industry that becomes more meticulous and coexist, product diversification, variation.In Cigarette processing link, all very high to Product Process, quality requirement, generally pass through the processes such as tobacco leaf feeds intake, tobacco storage, cigarette, packing, finished product storage.
Wherein this process of tobacco storage, cigarette and packing is generally stored pipe tobacco and pipe tobacco is transported to corresponding wire feeder by wire-storing cabinet and processes, and final wire feeder is transported to corresponding cigarette machine by pipe tobacco and carries out cigarette and packing.In this process, be to guarantee speed of production, need to use many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine.
In order to meet the multifarious requirement of cigarette, also in order to increase flexibility, between each wire-storing cabinet, wire feeder and cigarette machine, be active link, different wire-storing cabinets connects different wire feeders under different situations, and different wire feeders also can connect different cigarette machines under different situations.In the prior art, many of one group of wire-storing cabinet operated by rotary motion, one group of wire-storing cabinet may corresponding one or more wire feeder, and a grown place may arrange many group wire-storing cabinets, wire-storing cabinet is stored dissimilar pipe tobacco, between wire-storing cabinet and wire feeder by manually selecting and plugging into; And being connected between wire feeder and cigarette machine generally also change by manual operation, operator according to production requirement by cigarette machine corresponding to being connected to of above-mentioned wire feeder.But in the manual operation used time, as artificial selection or plug into and occur wrong or check mistakes and omissions occur, can cause finished product by the gross to be scrapped, and this scrap products cannot realize secondary and produce, finally cause selling, increase production cost.
Summary of the invention
The invention provides a kind of pipe tobacco induction system, effectively reduce, remove artificial selection with the wrong of the appearance of plugging into and check the mistakes and omissions that occur, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, minimizing production cost.The present invention also provides a kind of pipe tobacco carrying method.
For addressing the above problem, a kind of pipe tobacco induction system provided by the invention, comprise many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine, also comprise CCU, described CCU respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals;
Between described wire-storing cabinet, described wire feeder and described cigarette machine, conveying device is all set, and connects successively;
Described wire-storing cabinet, described wire feeder and conveying device two ends all arrange first trade mark, and described CCU is for carrying according to the whether corresponding control pipe tobacco of first trade mark of wire-storing cabinet, wire feeder and conveying device; Described wire feeder, described cigarette machine and conveying device two ends all arrange second trade mark, and described CCU is also for carrying according to the whether corresponding control pipe tobacco of second trade mark of wire feeder, cigarette machine and conveying device.
Preferably, described wire feeder also arranges a plurality of outputs, described output connects conveying device, described in each, output, described conveying device two ends and described cigarette machine all also arrange pipe number, and described CCU is for controlling pipe tobacco and carry according to whether the pipe of output, cigarette machine and conveying device number being corresponding.
Preferably, the conveying device between described wire-storing cabinet and described wire feeder is belt.
Preferably, the conveying device between described wire feeder and described cigarette machine is air delivery pipe.
Preferably, described CCU comprises production schedule module and controller, and described controller is for sending control instruction according to production schedule module to wire-storing cabinet, wire feeder, cigarette machine and conveying device.
Preferably, described CCU by Process FieldbusROFIBUS (PROFIBUS) respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals.
The present invention also provides a kind of pipe tobacco carrying method, comprising:
(1) by conveying device, connect wire feeder and cigarette machine, CCU obtains second trade mark that described wire feeder, described conveying device and described cigarette machine are corresponding, judges that whether second trade mark is consistent;
(2), when second trade mark is when consistent, execution step (3), when second trade mark is when inconsistent, stops task;
(3) by conveying device, connect wire-storing cabinet and wire feeder, CCU obtains first trade mark of wire-storing cabinet, described conveying device and described wire feeder, judges that whether first trade mark is consistent;
(4), when first trade mark is when consistent, execution step (5), when first trade mark is when inconsistent, stops task;
(5) feeding tobacco-thread.
Preferably, after described step (2), also comprise:
CCU obtains described wire feeder, described conveying device and pipe number corresponding to described cigarette machine, and number consistent when pipe, execution step (3), when pipe is number inconsistent, stops task.
Preferably, described in, stopping task comprising and stops pipe tobacco transportation work and warning.
As can be seen from the above technical solutions, the present invention has the following advantages: at wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, so that whether both can be consistent by confirming second trade mark after connecting, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all controlled the trade mark by CCU, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of pipe tobacco induction system of the present invention;
Fig. 2 is structural representation between wire-storing cabinet, wire feeder and the cigarette machine of a kind of pipe tobacco induction system of the present invention.
Wherein, in figure, mark is as follows: 1-wire-storing cabinet, 2-CCU, 3-wire feeder, 4-cigarette machine, 5-the first trade mark, 6-conveying device/belt, 7-the second trade mark, 8-conveying device/air delivery pipe, 9-pipe number.
The specific embodiment
The invention provides a kind of pipe tobacco induction system, effectively reduce, remove the wrong of artificial selection or the appearance of plugging into and check the mistakes and omissions that occur, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, minimizing production cost.The present invention also provides a kind of pipe tobacco carrying method.
In order to make those skilled in the art person understand better the present invention program, below in conjunction with drawings and Examples, the present invention is described in further detail.
Please refer to Fig. 1, Fig. 1 is the structural representation of a kind of pipe tobacco induction system of the present invention.
Please refer to Fig. 1, a kind of pipe tobacco induction system that the present embodiment provides, comprises CCU 2, wire-storing cabinet 1, wire feeder 3 and cigarette machine 4, CCU 2 respectively with wire-storing cabinet 1, wire feeder 3 and cigarette machine 4 interlocking of signals.
Wherein, wire-storing cabinet 1, wire feeder 3 and cigarette machine 4 are connected successively, and are all set to many, between wire-storing cabinet 1 and wire feeder 3, all connect by conveying device 8 between wire feeder 3 and cigarette machine 4.The link of wire-storing cabinet 1, conveying device 6 and wire feeder 3 all arranges first trade mark 5, and CCU 2 is carried for the whether corresponding control pipe tobacco of first trade mark 5 according to wire-storing cabinet 1, wire feeder 3 and conveying device 6.
The link of wire feeder 3, conveying device 8 and cigarette machine 4 all arranges second trade mark 7, and CCU 2 is also carried for the whether corresponding control pipe tobacco of second trade mark 7 according to wire feeder 3, cigarette machine 4 and conveying device 8.
Wherein, the conveying device 6 between wire-storing cabinet 1 and wire feeder 3 is preferably belt 6.Conveying device 8 between wire feeder 3 and cigarette machine 4 is preferably air delivery pipe 8.
General pipe tobacco course of conveying is: the main pipe tobacco of storing of wire-storing cabinet 1, and pipe tobacco is transferred to wire feeder 3 by belt 6, by wire feeder 3, carry out the arrangement of pipe tobacco, by air delivery pipe 8, transfer to cigarette machine 4 again and carry out cigarette, yet cigarette machine 4 can also connect packing machine, packing machine can be packed cigarette.
In the pipe tobacco course of conveying of the present embodiment, what pipe tobacco was delivered to wire feeder 3 from the feeding pipe tobacco end of wire-storing cabinet 1 by belt 6 will expect pipe tobacco end, pipe tobacco brings out by feeding pipe tobacco after entering feeding machine 3, and pipe tobacco is delivered to cigarette machine 4 from the feeding pipe tobacco end of wire feeder by air delivery pipe 8.In this pipe tobacco course of conveying: first trade mark 5 of first trade mark 5 of wire-storing cabinet 1, first trade mark 5 of wire feeder 3 and belt 6 is consistent, just carries out pipe tobacco conveying between it; Second trade mark 7 of second trade mark 7 of wire feeder 3, second trade mark 7 of cigarette machine 4 and air delivery pipe 8 is consistent, just carries out pipe tobacco conveying between it; Consistent with second trade mark 7 when first trade mark 5, wire feeder 3 will expect that the pipe tobacco that pipe tobacco termination receives is just transported to cigarette machine 4 by feeding pipe tobacco end, as first trade mark 5 and second trade mark 7 inconsistent, do not carry out the conveying of pipe tobacco.
At this, it should be noted that, first trade mark 5 and second trade mark 7 can be same cigarette board information, carry out first and second differentiation, just to being convenient to illustrate being connected between connection between wire-storing cabinet 1, wire feeder 3 and belt 6 and wire feeder 3, cigarette machine 4 and air delivery pipe 8.
It should be noted that, alleged production schedule module can be manufacturing execution system (manufacturing execution system, MES).
CCU 2 can pass through Process FieldbusROFIBUS (PROFIBUS) interlocking of communicating by letter with wire-storing cabinet 1, wire feeder and cigarette machine 4.
This Process FieldbusROFIBUS refers to that the measurement of take in factory and the digital communication of controlling machinery compartment are main network, also referred to as field network.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, so that whether both can be consistent by confirming second trade mark after connecting, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all controlled the trade mark by CCU, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Please participate in Fig. 1, roughly the same in the structure of embodiments of the invention 2, assembling and start principle and embodiment 1, difference is:
Owing to producing in pipe tobacco large-scale, the feeding pipe tobacco end of wire feeder 3 can be set to a plurality of outputs, and output connects different cigarette machines 4 by conveying device 8 respectively.The above-mentioned second alleged trade mark 7 is arranged on wire feeder 3, conveying device 8 and cigarette machine 4, when wire feeder 3 arranges a plurality of output, 7 of this second trades mark cannot judge wire feeder 3 is by which output to be connected with cigarette machine 4, are easy to cause pipe tobacco to carry mistake.
At each output of wire feeder 3, pipe number is set, and pipe number is set on corresponding conveying device 8 two ends and cigarette machine 4, when pipe is number consistent, prove that the pipe tobacco of wire feeder 3 outputs is consistent with the needed pipe tobacco of cigarette machine 4.
Please participate in Fig. 2, Fig. 2 is structural representation between wire-storing cabinet, wire feeder and the cigarette machine of a kind of pipe tobacco induction system of the present invention.
In the present embodiment, 10 two of wire-storing cabinets are set, 3 four of wire feeders, 40 five of cigarette machines.The output of every wire feeder 3 is set to 5.
Wherein, when production quantity is few, a wire feeder 3 is connected with a cigarette machine 4, as No. 1 wire feeder 3 and No. 1 corresponding connection of cigarette machine 4, controller confirms that whether second trade mark 7 of No. 1 wire feeder 3 and No. 1 cigarette machine 4 is corresponding, as correspondence, starts the production schedule between wire feeder 3 and cigarette machine 4; If not corresponding, system can be suspended and operates and send alarm signal, until staff processes and resets.
When production quantity is many, a wire feeder 3 is connected with Duo Tai cigarette machine 4, wire feeder 3 arranges a plurality of outputs, as wire feeder 3 arranges 5 outputs, output is all connected with cigarette machine 4 by air delivery pipe 8, as 5 of No. 1 wire feeder 3 output terminals A, B, C, D, E connect No. 1 cigarette machine, No. 2 cigarette machines, No. 3 cigarette machines, No. 6 cigarette machines and No. 7 cigarette machines by air delivery pipe 8 respectively.Controller confirms whether the pipe number at pipe on output number, air delivery pipe 8 two ends and the pipe of cigarette machine be No. 4 corresponding, as correspondence starts the production schedule between wire feeder 3 and cigarette machine 4; If not corresponding, system can be suspended and operates and send alarm signal, until staff processes and resets.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, so that whether both can be consistent by confirming second trade mark after connecting, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all controlled the trade mark by CCU, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
The present invention also provides a kind of pipe tobacco carrying method, below by 4 pairs of pipe tobacco carrying methods of embodiment, is described in detail.
Pipe tobacco carrying method in the present embodiment, comprises the following steps:
301, by conveying device, connect wire feeder and cigarette machine, obtain second trade mark that described wire feeder, described conveying device and described cigarette machine are corresponding, judge that whether second trade mark is consistent.
Wire feeder and cigarette machine are all set to many.
Preset second trade mark of each wire feeder and each cigarette machine, set the second corresponding trade mark, it is consistent with which cigarette machine which wire feeder controller sets according to production schedule module, after wire feeder is connected with cigarette machine, obtain second trade mark that both connect, judge whether consistent.
302, when second trade mark 7 is consistent, perform step 303, when second trade mark is when inconsistent, stop task.
The alleged task that stops, can comprising and quit work and report to the police, this warning can be for sending alarm signal or display alarm signal.
303, by conveying device, connect wire-storing cabinet and wire feeder, obtain first trade mark of wire-storing cabinet, described conveying device and described wire feeder, judge that whether first trade mark is consistent.
Wire-storing cabinet is set to many.
Preset first trade mark of each wire-storing cabinet and each wire feeder, set the first corresponding trade mark, it is consistent with which wire feeder which wire-storing cabinet controller sets according to production schedule module, after wire-storing cabinet is connected with wire feeder, obtain first trade mark that both connect, judge whether consistent.
304, when first trade mark is when consistent, perform step 305, when first trade mark is when inconsistent, stop task.
The alleged task that stops, can comprising and quit work and report to the police, this warning can be for sending alarm signal or display alarm signal.
305, feeding tobacco-thread.
Alleged material transferring can, for starting whole system, start feeding tobacco-thread and carry out cigarette and packing.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, so that whether both can be consistent by confirming second trade mark after connecting, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all controlled the trade mark by CCU, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Those skilled in the art can be well understood to, and for convenience and simplicity of description, the specific works process of the system of foregoing description and device, can, with reference to the corresponding process in preceding method embodiment, not repeat them here.
In the several embodiment that provide in the application, should be understood that disclosed system and method can be realized by another way.For example, device embodiment described above is only schematically, another point, shown or discussed coupling each other or direct-coupling or communication connection can be by some interfaces, INDIRECT COUPLING or the communication connection of device or unit, can be electrically, machinery or other form.
The above, above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
1. a pipe tobacco induction system, comprises many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine, it is characterized in that, also comprises CCU, described CCU respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals;
Between described wire-storing cabinet, described wire feeder and described cigarette machine, conveying device is all set, and connects successively;
Described wire-storing cabinet, described wire feeder and conveying device two ends all arrange first trade mark, and described CCU is for carrying according to the whether corresponding control pipe tobacco of first trade mark of wire-storing cabinet, wire feeder and conveying device; Described wire feeder, described cigarette machine and conveying device two ends all arrange second trade mark, and described CCU is also for carrying according to the whether corresponding control pipe tobacco of second trade mark of wire feeder, cigarette machine and conveying device.
2. pipe tobacco induction system according to claim 1, it is characterized in that, described wire feeder also arranges a plurality of outputs, described output connects conveying device, described in each, output, described conveying device two ends and described cigarette machine all also arrange pipe number, and described CCU is for controlling pipe tobacco and carry according to whether the pipe of output, cigarette machine and conveying device number being corresponding.
3. pipe tobacco induction system according to claim 1, is characterized in that, the conveying device between described wire-storing cabinet and described wire feeder is belt.
4. pipe tobacco induction system according to claim 1, is characterized in that, the conveying device between described wire feeder and described cigarette machine is air delivery pipe.
5. pipe tobacco induction system according to claim 1, it is characterized in that, described CCU comprises production schedule module and controller, and described controller is for sending control instruction according to production schedule module to wire-storing cabinet, wire feeder, cigarette machine and conveying device.
6. pipe tobacco induction system according to claim 1, is characterized in that, described CCU by Process FieldbusROFIBUS respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals.
7. a pipe tobacco carrying method, is characterized in that, comprising:
(1) by conveying device, connect wire feeder and cigarette machine, CCU obtains second trade mark that described wire feeder, described conveying device and described cigarette machine are corresponding, judges that whether second trade mark is consistent;
(2), when second trade mark is when consistent, execution step (3), when second trade mark is when inconsistent, stops task;
(3) by conveying device, connect wire-storing cabinet and wire feeder, CCU obtains first trade mark of wire-storing cabinet, described conveying device and described wire feeder, judges that whether first trade mark is consistent;
(4), when first trade mark is when consistent, execution step (5), when first trade mark is when inconsistent, stops task;
(5) feeding tobacco-thread.
8. pipe tobacco carrying method according to claim 7, is characterized in that, described step also comprises after (2):
CCU obtains described wire feeder, described conveying device and pipe number corresponding to described cigarette machine, and number consistent when pipe, execution step (3), when pipe is number inconsistent, stops task.
9. according to the pipe tobacco carrying method described in claim 7 or 8 any one, it is characterized in that, described in stop task and comprise and stop pipe tobacco transportation work and warning.
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| CN201310543226.1A CN103549656B (en) | 2013-11-05 | 2013-11-05 | Cut tobacco conveying system and method |
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| CN201310543226.1A CN103549656B (en) | 2013-11-05 | 2013-11-05 | Cut tobacco conveying system and method |
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| CN103549656A true CN103549656A (en) | 2014-02-05 |
| CN103549656B CN103549656B (en) | 2015-07-01 |
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| CN201310543226.1A Active CN103549656B (en) | 2013-11-05 | 2013-11-05 | Cut tobacco conveying system and method |
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| CN108244697A (en) * | 2017-12-05 | 2018-07-06 | 浙江中烟工业有限责任公司 | A kind of cigarette machine based on work order and wire feeder procreative collaboration control method |
| CN108652076A (en) * | 2018-06-19 | 2018-10-16 | 河南中烟工业有限责任公司 | A kind of intelligent management-control method of pipe tobacco conveying and system |
| CN108936798A (en) * | 2018-08-30 | 2018-12-07 | 重庆中烟工业有限责任公司 | A kind of flexible wind wire feed system and flexible wind feeding method |
| CN110150729A (en) * | 2019-05-05 | 2019-08-23 | 贵州中烟工业有限责任公司 | Pneumatic silk feeding tube valve automatic control system |
| CN112315019A (en) * | 2020-12-07 | 2021-02-05 | 云南昆船电子设备有限公司 | Error-proof control method for wind-power wire feeding of cigarette factory and storage medium |
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| CN110150729A (en) * | 2019-05-05 | 2019-08-23 | 贵州中烟工业有限责任公司 | Pneumatic silk feeding tube valve automatic control system |
| CN112315019A (en) * | 2020-12-07 | 2021-02-05 | 云南昆船电子设备有限公司 | Error-proof control method for wind-power wire feeding of cigarette factory and storage medium |
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|---|---|
| CN103549656B (en) | 2015-07-01 |
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