CN203555153U - Tobacco shred conveying system - Google Patents

Tobacco shred conveying system Download PDF

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Publication number
CN203555153U
CN203555153U CN201320697316.1U CN201320697316U CN203555153U CN 203555153 U CN203555153 U CN 203555153U CN 201320697316 U CN201320697316 U CN 201320697316U CN 203555153 U CN203555153 U CN 203555153U
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CN
China
Prior art keywords
wire
wire feeder
conveying device
cigarette machine
shred
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Withdrawn - After Issue
Application number
CN201320697316.1U
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Chinese (zh)
Inventor
王文
刘剑锋
张志远
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China Tobacco Guangdong Industrial Co Ltd
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China Tobacco Guangdong Industrial Co Ltd
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Filing date
Publication date
Application filed by China Tobacco Guangdong Industrial Co Ltd filed Critical China Tobacco Guangdong Industrial Co Ltd
Priority to CN201320697316.1U priority Critical patent/CN203555153U/en
Application granted granted Critical
Publication of CN203555153U publication Critical patent/CN203555153U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model discloses a tobacco shred conveying system. The tobacco shred conveying system comprises a plurality of shred storage cabinets, a plurality of shred feeding machines, a plurality of cigarette making machines and a central control device, wherein the central control device is interlocked with the shred storage cabinets, the shred feeding machines and the cigarette making machines, respectively; conveying devices are arranged among the shred storage cabinets, the shred feeding machines and the cigarette making machines, and are sequentially connected; first brands are arranged at the both ends of each of the shred storage cabinets, the shred feeding machines and the conveying devices, and the central control device is used for controlling tobacco shred conveying according to whether the first brands of the shred storage cabinets, the shred feeding machines and the conveying devices are corresponding or not; second brands are arranged at the both ends of each of the shred storage cabinets, the shred feeding machines and the conveying devices, and the central control device is further used for controlling tobacco shred conveying according to whether the second brands of the shred storage cabinets, the shred feeding machines and the conveying devices are corresponding or not. According to the tobacco shred conveying system, errors during manual selection or connection as well as mistakes and omissions during check are effectively reduced and eliminated, and working hours and labour required by the check can also be saved, so that the product quality is furthest ensured and the production cost is reduced.

Description

A kind of pipe tobacco induction system
Technical field
The utility model relates to production of cigarettes field, relates in particular to a kind of pipe tobacco induction system.
Background technology
Cigarette industry is a flexibility and the processing industry coexisting that becomes more meticulous, product diversification, variation.In Cigarette processing link, all very high to Product Process, quality requirement, generally pass through the processes such as tobacco leaf feeds intake, tobacco storage, cigarette, packing, finished product storage.
Wherein this process of tobacco storage, cigarette and packing is generally stored pipe tobacco and pipe tobacco is transported to corresponding wire feeder by wire-storing cabinet and processes, and final wire feeder is transported to corresponding cigarette machine by pipe tobacco and carries out cigarette and packing.In this process, be to guarantee speed of production, need to use many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine.
In order to meet the multifarious requirement of cigarette, also in order to increase flexibility, between each wire-storing cabinet, wire feeder and cigarette machine, be active link, different wire-storing cabinets connects different wire feeders under different situations, and different wire feeders also can connect different cigarette machines under different situations.In the prior art, many of one group of wire-storing cabinet operated by rotary motion, one group of wire-storing cabinet may corresponding one or more wire feeder, and a grown place may arrange many group wire-storing cabinets, wire-storing cabinet is stored dissimilar pipe tobacco, between wire-storing cabinet and wire feeder by manually selecting and plugging into; And being connected between wire feeder and cigarette machine generally also changed by manual operation, operator according to production requirement by cigarette machine corresponding being connected to of above-mentioned wire feeder.But in the manual operation used time, as artificial selection or plug into and occur wrong or check mistakes and omissions occur, can cause finished product by the gross to be scrapped, and this scrap products cannot realize secondary and produce, finally cause selling, increase production cost.
Utility model content
The utility model provides a kind of pipe tobacco induction system, effectively reduces, removes artificial selection with the wrong of the appearance of plugging into and check the mistakes and omissions that occur, and can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, minimizing production cost.
For addressing the above problem, a kind of pipe tobacco induction system that the utility model provides, comprise many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine, also comprise CCU, described CCU respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals;
Between described wire-storing cabinet, described wire feeder and described cigarette machine, conveying device is all set, and connects successively;
Described wire-storing cabinet, described wire feeder and conveying device two ends all arrange first trade mark, and described CCU is for carrying according to the whether corresponding control pipe tobacco of first trade mark of wire-storing cabinet, wire feeder and conveying device; Described wire feeder, described cigarette machine and conveying device two ends all arrange second trade mark, and described CCU is also for carrying according to the whether corresponding control pipe tobacco of second trade mark of wire feeder, cigarette machine and conveying device.
Preferably, described wire feeder also arranges multiple outputs, described output connects conveying device, each described output, described conveying device two ends and described cigarette machine all also arrange pipe number, and described CCU is for controlling pipe tobacco and carry according to whether the pipe of output, cigarette machine and conveying device number being corresponding.
Preferably, the conveying device between described wire-storing cabinet and described wire feeder is belt.
Preferably, the conveying device between described wire feeder and described cigarette machine is air delivery pipe.
Preferably, described CCU comprises production schedule module and controller, and described controller is for sending control instruction according to production schedule module to wire-storing cabinet, wire feeder, cigarette machine and conveying device.
Preferably, described CCU by Process FieldbusROFIBUS (PROFIBUS) respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals.
As can be seen from the above technical solutions, the utlity model has following advantage: at wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, can pass through confirming that whether second trade mark is consistent after both are connected, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all by the CCU control trade mark, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of pipe tobacco induction system of the utility model;
Fig. 2 is structural representation between wire-storing cabinet, wire feeder and the mica wrappingmachine of a kind of pipe tobacco induction system of the utility model.
Wherein, in figure, mark is as follows: 1-wire-storing cabinet, 2-CCU, 3-wire feeder, 4-cigarette machine, 5-the first trade mark, 6-conveying device/belt, 7-the second trade mark, 8-conveying device/air delivery pipe, 9-pipe number.
The specific embodiment
The utility model provides a kind of pipe tobacco induction system, effectively reduces, removes the wrong of artificial selection or the appearance of plugging into and check the mistakes and omissions that occur, and can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, minimizing production cost.
In order to make those skilled in the art person understand better the utility model scheme, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Please refer to Fig. 1, Fig. 1 is the structural representation of a kind of pipe tobacco induction system of the present invention.
Embodiment 1
Please refer to Fig. 1, a kind of pipe tobacco induction system that the present embodiment provides, comprises CCU 2, wire-storing cabinet 1, wire feeder 3 and cigarette machine 4, CCU 2 respectively with wire-storing cabinet 1, wire feeder 3 and cigarette machine 4 interlocking of signals.
Wherein, wire-storing cabinet 1, wire feeder 3 and cigarette machine 4 are connected successively, and are all set to many, between wire-storing cabinet 1 and wire feeder 3, all connect by conveying device 8 between wire feeder 3 and cigarette machine 4.The link of wire-storing cabinet 1, conveying device 6 and wire feeder 3 all arranges first trade mark 5, and CCU 2 is carried for the whether corresponding control pipe tobacco of first trade mark 5 according to wire-storing cabinet 1, wire feeder 3 and conveying device 6.
The link of wire feeder 3, conveying device 8 and cigarette machine 4 all arranges second trade mark 7, and CCU 2 is also carried for the whether corresponding control pipe tobacco of second trade mark 7 according to wire feeder 3, cigarette machine 4 and conveying device 8.
Wherein, the conveying device 6 between wire-storing cabinet 1 and wire feeder 3 is preferably belt 6.Conveying device 8 between wire feeder 3 and cigarette machine 4 is preferably air delivery pipe 8.
General pipe tobacco course of conveying is: the main pipe tobacco of storing of wire-storing cabinet 1, and pipe tobacco is transferred to wire feeder 3 by belt 6, by wire feeder 3, carry out the arrangement of pipe tobacco, by air delivery pipe 8, transfer to cigarette machine 4 again and carry out cigarette, but cigarette machine 4 can also connect packing machine, packing machine can be packed cigarette.
In the pipe tobacco course of conveying of the present embodiment, what pipe tobacco was delivered to wire feeder 3 from the feeding pipe tobacco end of wire-storing cabinet 1 by belt 6 will expect pipe tobacco end, pipe tobacco brings out by feeding pipe tobacco after entering feeding machine 3, and pipe tobacco is delivered to cigarette machine 4 from the feeding pipe tobacco end of wire feeder by air delivery pipe 8.In this pipe tobacco course of conveying: first trade mark 5 of first trade mark 5 of wire-storing cabinet 1, first trade mark 5 of wire feeder 3 and belt 6 is consistent, just carries out pipe tobacco conveying between it; Second trade mark 7 of second trade mark 7 of wire feeder 3, second trade mark 7 of cigarette machine 4 and air delivery pipe 8 is consistent, just carries out pipe tobacco conveying between it; Consistent with second trade mark 7 when first trade mark 5, wire feeder 3 will expect that the pipe tobacco that pipe tobacco termination receives is just transported to cigarette machine 4 by feeding pipe tobacco end, as first trade mark 5 and second trade mark 7 inconsistent, do not carry out the conveying of pipe tobacco.
At this, it should be noted that, first trade mark 5 and second trade mark 7 can be same cigarette board information, carry out first and second differentiation, just to being convenient to illustrate being connected between connection between wire-storing cabinet 1, wire feeder 3 and belt 6 and wire feeder 3, cigarette machine 4 and air delivery pipe 8.
CCU 2 comprises production schedule module and controller, and controller is for sending control instruction according to production schedule module to wire-storing cabinet 1, wire feeder 3, cigarette machine 4 and conveying device 6,8.
It should be noted that, alleged production schedule module can be manufacturing execution system (manufacturing execution system, MES).
CCU 2 can pass through Process FieldbusROFIBUS (PROFIBUS) interlocking of communicating by letter with wire-storing cabinet 1, wire feeder and cigarette machine 4.
This Process FieldbusROFIBUS refers to take the measurement in factory and controls the digital communication of machinery compartment as master's network, also referred to as field network.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, can pass through confirming that whether second trade mark is consistent after both are connected, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all by the CCU control trade mark, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Embodiment 2
Please participate in Fig. 1, roughly the same in structure, assembling and the start principle of embodiments of the invention 2 and embodiment 1, difference is:
Wire feeder 3 arranges multiple outputs (not shown in the diagram), by output, connect conveying device 8, each output, conveying device 8 two ends and cigarette machine 4 all also arrange pipe number, and CCU 2 is for controlling pipe tobacco and carry according to whether the pipe of output, cigarette machine 4 and conveying device No. 8 being corresponding.
Owing to producing in pipe tobacco large-scale, the feeding pipe tobacco end of wire feeder 3 can be set to multiple outputs, and output connects different cigarette machine 4 by conveying device 8 respectively.The above-mentioned second alleged trade mark 7 is arranged on wire feeder 3, conveying device 8 and cigarette machine 4, when wire feeder 3 arranges multiple output, 7 of this second trades mark cannot judge wire feeder 3 is by which output to be connected with cigarette machine 4, are easy to cause pipe tobacco to carry mistake.
At each output of wire feeder 3, pipe number is set, and pipe number is set on corresponding conveying device 8 two ends and cigarette machine 4, when pipe is number consistent, prove that the pipe tobacco that wire feeder 3 exports is consistent with the needed pipe tobacco of cigarette machine 4.
Embodiment 3
Please participate in Fig. 2, Fig. 2 is structural representation between wire-storing cabinet, wire feeder and the cigarette machine of a kind of pipe tobacco induction system of the present invention.
In the present embodiment, 10 two of wire-storing cabinets are set, 3 four of wire feeders, 40 five of cigarette machines.The output of every wire feeder 3 is set to 5.
First trade mark 5 of wire-storing cabinet 1, wire feeder 3 and belt 6 is set by the controller of CCU 2, and controller sends control signal according to the instruction of production schedule module, the production schedule that this production schedule module comprises this manufacturer.Can on first trade mark 5 of 12 wire-storing cabinets 1, coding be set, on first trade mark 5 of 4 wire feeders 3, coding is also set, first trade mark 5 that is connected to the belt 6 two ends settings between wire-storing cabinet 1 and wire feeder 3 also arranges coding, according to the instruction of production schedule module, in the production of this batch, according to which wire-storing cabinet 1 feeding pipe tobacco end, to expect that with which wire feeder 3 pipe tobacco end is corresponding, first trade mark 5 of correspondence is set as unanimously, as No. 1, No. 3, No. 5, is connected with No. 1 wire feeder 3 with No. 7 wire-storing cabinets 1.When belt 6 connects after upper wire-storing cabinet 1 and wire feeder 3, CCU 2 determines that whether first trade mark 5 of 4 wire-storing cabinets 1 and this wire feeder 3 is corresponding, as correspondence, starts the production schedule between wire-storing cabinet 1 and wire feeder 3; If not corresponding, system can be suspended and operates and send alarm signal, until staff processes and resets.
Second trade mark 7 between wire feeder 3, cigarette machine 4 and air delivery pipe 8 is set by the controller of CCU 2, and controller sends control signal according to the instruction of production schedule module.
Wherein, when production quantity is few, a wire feeder 3 is connected with a cigarette machine 4, as No. 1 wire feeder 3 and No. 1 corresponding connection of cigarette machine 4, controller confirms that whether second trade mark 7 of 3 and No. 1 cigarette machine 4 of No. 1 wire feeder is corresponding, as correspondence, starts the production schedule between wire feeder 3 and cigarette machine 4; If not corresponding, system can be suspended and operates and send alarm signal, until staff processes and resets.
When production quantity is many, a wire feeder 3 is connected with Duo Tai cigarette machine 4, wire feeder 3 arranges multiple outputs, as wire feeder 3 arranges 5 outputs, output is all connected with cigarette machine 4 by air delivery pipe 8, as 5 of No. 1 wire feeder 3 output terminals A, B, C, D, E connect No. 1 cigarette machine, No. 2 cigarette machines, No. 3 cigarette machines, No. 6 cigarette machines and No. 7 cigarette machines by air delivery pipe 8 respectively.Controller confirms whether the pipe number at pipe on output number, air delivery pipe 8 two ends and the pipe of cigarette machine be No. 4 corresponding, as correspondence starts the production schedule between wire feeder 3 and cigarette machine 4; If not corresponding, system can be suspended and operates and send alarm signal, until staff processes and resets.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, can pass through confirming that whether second trade mark is consistent after both are connected, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all by the CCU control trade mark, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Embodiment 4
The present invention also provides a kind of pipe tobacco carrying method, below by embodiment 4, pipe tobacco carrying method is described in detail.
Pipe tobacco carrying method in the present embodiment, comprises the following steps:
301, by conveying device, connect wire feeder and cigarette machine, obtain second trade mark that described wire feeder, described conveying device and described cigarette machine are corresponding, judge that whether second trade mark is consistent.
Wire feeder and cigarette machine are all set to many.
Preset second trade mark of each wire feeder and each cigarette machine, set the second corresponding trade mark, it is consistent with which cigarette machine which wire feeder controller sets according to production schedule module, after wire feeder is connected with cigarette machine, obtain second trade mark that both connect, judge whether consistent.
302,, when second trade mark 7 is consistent, execution step 303, when second trade mark is when inconsistent, stops task.
The alleged task that stops, can comprising and quit work and report to the police, this warning can be for sending alarm signal or display alarm signal.
303, by conveying device, connect wire-storing cabinet and wire feeder, obtain first trade mark of wire-storing cabinet, described conveying device and described wire feeder, judge that whether first trade mark is consistent.
Wire-storing cabinet is set to many.
Preset first trade mark of each wire-storing cabinet and each wire feeder, set the first corresponding trade mark, it is consistent with which wire feeder which wire-storing cabinet controller sets according to production schedule module, after wire-storing cabinet is connected with wire feeder, obtain first trade mark that both connect, judge whether consistent.
304,, when first trade mark is when consistent, execution step 305, when first trade mark is when inconsistent, stops task.
The alleged task that stops, can comprising and quit work and report to the police, this warning can be for sending alarm signal or display alarm signal.
305, feeding tobacco-thread.
Alleged material transferring can, for starting whole system, start feeding tobacco-thread and carry out cigarette and packing.
At wire feeder, cigarette machine and conveying device two ends all arrange second trade mark, can pass through confirming that whether second trade mark is consistent after both are connected, thereby determine that whether wire feeder is consistent with the instruction of CCU setting with cigarette machine annexation, after determining unanimously, by basis, be arranged on wire-storing cabinet, first trade mark between wire feeder and conveying device, determine that whether wire-storing cabinet is consistent with wire feeder annexation between the two, as unanimously started to produce, due to wire-storing cabinet, conveying device, between wire feeder three and wire feeder, the triangular annexation of conveying device and cigarette machine is all by the CCU control trade mark, and whether unanimously come to determine that according to the trade mark whether the relation between them is correct, therefore effectively reduce, even remove artificial selection or plug into the mistake occurring and the mistakes and omissions that check generation, can also save and check needed man-hour and manpower, to guarantee to greatest extent product quality, reduce production cost.
Those skilled in the art can be well understood to, and for convenience and simplicity of description, the specific works process of the system of foregoing description and device, can, with reference to the corresponding process in preceding method embodiment, not repeat them here.
In the several embodiment that provide in the application, should be understood that disclosed system and method can be realized by another way.For example, device embodiment described above is only schematically, another point, shown or discussed coupling each other or direct-coupling or communication connection can be by some interfaces, INDIRECT COUPLING or the communication connection of device or unit, can be electrically, machinery or other form.
The above, above embodiment only, in order to the technical solution of the utility model to be described, is not intended to limit; Although the utility model is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of the each embodiment technical scheme of the utility model.

Claims (6)

1. a pipe tobacco induction system, comprises many wire-storing cabinets, many wire feeders and Duo Tai cigarette machine, it is characterized in that, also comprises CCU, described CCU respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals;
Between described wire-storing cabinet, described wire feeder and described cigarette machine, conveying device is all set, and connects successively;
Described wire-storing cabinet, described wire feeder and conveying device two ends all arrange first trade mark, and described CCU is for carrying according to the whether corresponding control pipe tobacco of first trade mark of wire-storing cabinet, wire feeder and conveying device; Described wire feeder, described cigarette machine and conveying device two ends all arrange second trade mark, and described CCU is also for carrying according to the whether corresponding control pipe tobacco of second trade mark of wire feeder, cigarette machine and conveying device.
2. pipe tobacco induction system according to claim 1, it is characterized in that, described wire feeder also arranges multiple outputs, described output connects conveying device, each described output, described conveying device two ends and described cigarette machine all also arrange pipe number, and described CCU is for controlling pipe tobacco and carry according to whether the pipe of output, cigarette machine and conveying device number being corresponding.
3. pipe tobacco induction system according to claim 1, is characterized in that, the conveying device between described wire-storing cabinet and described wire feeder is belt.
4. pipe tobacco induction system according to claim 1, is characterized in that, the conveying device between described wire feeder and described cigarette machine is air delivery pipe.
5. pipe tobacco induction system according to claim 1, it is characterized in that, described CCU comprises production schedule module and controller, and described controller is for sending control instruction according to production schedule module to wire-storing cabinet, wire feeder, cigarette machine and conveying device.
6. pipe tobacco induction system according to claim 1, is characterized in that, described CCU by Process FieldbusROFIBUS respectively with described wire-storing cabinet, described wire feeder and described cigarette machine interlocking of signals.
CN201320697316.1U 2013-11-05 2013-11-05 Tobacco shred conveying system Withdrawn - After Issue CN203555153U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320697316.1U CN203555153U (en) 2013-11-05 2013-11-05 Tobacco shred conveying system

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Application Number Priority Date Filing Date Title
CN201320697316.1U CN203555153U (en) 2013-11-05 2013-11-05 Tobacco shred conveying system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103549656A (en) * 2013-11-05 2014-02-05 广东中烟工业有限责任公司 Cut tobacco conveying system and method
CN115381133A (en) * 2022-08-30 2022-11-25 湖南核三力技术工程有限公司 Multi-wire-collecting-box continuous stable constant-speed wind-driven wire feeding method and system
CN115702692A (en) * 2021-08-09 2023-02-17 贵州中烟工业有限责任公司 Alarm method and alarm system for cabinet replacement of wire storage cabinet

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103549656A (en) * 2013-11-05 2014-02-05 广东中烟工业有限责任公司 Cut tobacco conveying system and method
CN103549656B (en) * 2013-11-05 2015-07-01 广东中烟工业有限责任公司 Cut tobacco conveying system and method
CN115702692A (en) * 2021-08-09 2023-02-17 贵州中烟工业有限责任公司 Alarm method and alarm system for cabinet replacement of wire storage cabinet
CN115702692B (en) * 2021-08-09 2024-04-19 贵州中烟工业有限责任公司 Alarm method and alarm system for cabinet replacement of wire storage cabinet
CN115381133A (en) * 2022-08-30 2022-11-25 湖南核三力技术工程有限公司 Multi-wire-collecting-box continuous stable constant-speed wind-driven wire feeding method and system

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