CN101763109B - Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes - Google Patents
Integrated system for controlling production processes of coiling, connecting and wrapping cigarettes Download PDFInfo
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- CN101763109B CN101763109B CN201010117954.2A CN201010117954A CN101763109B CN 101763109 B CN101763109 B CN 101763109B CN 201010117954 A CN201010117954 A CN 201010117954A CN 101763109 B CN101763109 B CN 101763109B
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Abstract
The invention discloses an integrated system for controlling the production processes of coiling, connecting and wrapping cigarettes, which comprises a management information layer, a logical control layer and a signal transmission layer; the management information layer comprises a manufacture execution system, a database, a data collection terminal and a central control system, wherein the manufacture execution system, the database, the data collection terminal and the central control system are interconnected by a first-layer industrial Ethernet; the logical control layer comprises a main PLC and a plurality of subsystem PLCs, wherein the main PLC and the subsystem PLCs are interconnected by a second-layer industrial Ethernet; the signal transmission layer comprises distributed type remote I/O substations which are respectively disposed at a coiling, connecting and wrapping board, a forming board and various auxiliary united equipment subsystems; and the remote I/O substations of the signal transmission layer are interconnected by a third-layer industrial Ethernet. The integrated system for controlling the production processes of coiling, connecting and wrapping the cigarettes improves the productive synergic capability of the production processes of coiling, connecting and wrapping effectively and enhances the production efficiency.
Description
Technical field
The invention belongs to production of cigarettes and industrial electronic technical applications, relate to a kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes.
Technical background
At present, production processes of coiling, connecting and wrapping cigarettes relates to a lot of auxiliary device automation control system.Mainly contain finished cut tobacco to offer for sale control system, wire feeder control system, Pneumatic silk feeding and dedusting control system, filter stick switching station control system, bar cigarette transport control system, case packer control system, vacuum pump control system, automatic material flow Dispatching Control System, auxiliary material shelf magazine control system, finished product shelf magazine control system, central refrigerating control system etc.
Cigarette cigarette bag production process mainly rolls finished cut tobacco and is processed into cigarette and docks the production run being then packaged into box slivering with cigarette filter.Producing the procreative collaboration of the precise and high efficiency of auxiliary apparatus control system for realizing cigarette bag, promoting the automatization level of production processes of coiling, connecting and wrapping, the information such as control interlocking, brand scheduling that must be a large amount of alternately in real time between each control subsystem.Prior art realizes the control lock file transmission between each control subsystem by hard wire connected mode direct between each control subsystem mostly; The transmission of production brand schedule information is realized by modes such as the papery production task uniport between producers or telephone communications.Due to relatively independent between these control subsystem, therefore bring and control the problems such as collaborative difficulty between complexity, each system is large.
The deficiencies in the prior art have been summed up following 2 points:
1, hard wire connected mode cable use amount is large, increases cost and difficulty of construction, very easily produces the faults such as loose contact.
The transmission error rate of 2, production brand schedule information is higher, is not easy to the operation of workman and the management and running of production.
Summary of the invention
The object of the present invention is to provide a kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes can effectively improve procreative collaboration ability, enhances productivity.
Technical solution of the present invention is as follows:
A kind of integrated system for controlling production processes of coiling, connecting and wrapping cigarettes, it is characterized in that, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is made up of management information level, logic control layer and signal transmitting layer;
Described management information level comprises manufacturing execution system, database, data collection station and central control system, and described manufacturing execution system, database, data collection station and central control system are all interconnected by ground floor Industrial Ethernet network;
Described control logic layer comprises: a main PLC and multiple subsystem PLC, described main PLC and multiple subsystem PLC are all interconnected by second layer Industrial Ethernet network;
Described signal transmitting layer comprises the distributed remote I/O substation being deployed in cigarette chartered plane platform, forming bench and each auxiliary equipment subsystem respectively; Described distributed remote I/O substation is interconnected by third layer Industrial Ethernet network;
Described central control system also communicates to connect with second layer Industrial Ethernet network; Described main PLC is also connected with third layer Industrial Ethernet network;
Described subsystem PLC comprises filter stick switching subsystem PLC, bar cigarette transport subsystem PLC, wire feeder subsystem PLC, glycerine subsystem PLC, package loom system PLC, wind send dedusting subsystem PLC and brand handover subsystem PLC, air conditioning subsystem PLC, pipe tobacco to go out cabinet systems PLC and refrigeration subsystem PLC.
Described central control system is communicated to connect with ground floor Industrial Ethernet network and second layer Industrial Ethernet network respectively by double netcard; Described main PLC passes through two CP communication card and second layer Industrial Ethernet network and third layer Industrial Ethernet network and communicates to connect.
Described ground floor Industrial Ethernet network, second layer Industrial Ethernet network and third layer Industrial Ethernet network adopt Siemens SCALANCE X400 series of modular switch to build.
Filter stick switching subsystem major function is the filter stick supply realizing between multiple stage forming machine filter stick transmitting terminal and multiple stage cigarette machine filter stick receiving end by the mode of manual switching pipeline, to meet the needs that cigarette multi-brand is produced simultaneously.
It is, by modes such as band conveyors, finished cut tobacco is delivered to wire feeder system from storage cabinet that pipe tobacco goes out cabinet systems major function, meets its pipe tobacco delivery requirements.
Wire feeder subsystem major function is, by negative pressure, finished cut tobacco is sucked wire feed pipeline, and makes pipe tobacco along Cemented filling to cigarette board.
Glycerine subsystem major function is for the cigarette bag production link of cigarette provides required glycerine.
Bar cigarette transport subsystem major function is that the slivering cigarette that packing machine station is produced is delivered to recrater.
Recrater subsystem major function is that the slivering cigarette that packing machine station is produced is loaded large case and encapsulates.
Wind send dedusting subsystem major function to be to produce for the cigarette bag of cigarette and production dedusting provides necessary negative pressure.
Brand handover subsystem major function realizes the automatic linkage switching that cigarette machine changes corresponding wire feed pipeline when board is produced.
Manufacturing execution system (MES) realizes the integrated intermediate management function formed a connecting link between company ERP system and bottom automated system, being the execution management system corresponding to the ERP production schedule, is the set of the various production management functions such as dispose by plan, process record, order management; The terminal of data actuation mainly realizes producing the data acquisition of board, quality inspection instrument etc., storage and analysis.Central control system mainly realizes process control and the dispatching automation that auxiliary equipment produced by cigarette bag.The data of these systems are finally all put into Database Systems and store.
In process of production, the result data of scheduling scheduling task is deposited to database by MES, central control system application program can directly read from database and receive this information, then it is decomposed into the production task instruction that each relevant auxiliary equipment control subsystem can perform, and by control logic layer network delivery to the PLC of subsystems, realize production task and uploading of schedule information is assigned.And complete with graphic interface Instructing manufacture personnel the unified supervision of operating mode and the production task centralized management that cigarette bag produces board and each auxiliary equipment subsystem thereof, make production processes of coiling, connecting and wrapping visual, incorporate discrete data and information, improve procreative collaboration ability, optimize the information transmission in production run, effectively improve production efficiency.Simultaneously, the double netcard configuration of central control system server realizes and data actuation terminal is carried out OPC and to be communicated (OLE for ProcessControl, for the OLE of process control, an industrial standard), thus can adopt in terminal for the number of board and provide board to produce the auxiliary status information of equipment comparatively paid close attention in real time, facilitate production operation personnel to grasp equipment situation.
The remote I/O device being positioned at rolling up and connecting machine filter stick receiving end will transmit signals such as " filter stick demands " to main PLC, and the remote I/O device being positioned at forming machine filter stick transmitting terminal will transmit signals such as " filter stick are ready to " to main PLC.These information receive via main PLC is unified and is transmitted to FLC (Flexible LineConnector filter stick production line connector in real time, be commonly called as filter stick switching station), FLC compares after checking to connecting line trade mark information and launch and accept pipeline corresponding relation, filter stick transmitter enable signal is delivered to the remote I/O being positioned at forming machine filter stick transmitting terminal via main PLC, thus realizes interlocked control.
Beneficial effect:
The present invention utilizes industrial Ethernet technology to build control and the communication infrastructure platform of cigarette bag Production Regional, realize sharing of each Signal transmissions by introducing main control PLC and reuse, and to the reconstruct of each robotization subsystem controls interlock and improvement, promote the automatization level of production processes of coiling, connecting and wrapping control, Optimal Control System resource distribution, the present invention can not only effectively improve procreative collaboration ability, and can Optimum utilization production processes of coiling, connecting and wrapping subsystems resource.
The integrated system for controlling production processes of coiling, connecting and wrapping cigarettes that the present invention relates to can make full use of Internet resources, and the material that minimizing repetition cable wiring manufacture causes and waste of human resource, improve the system-wide ratio of performance to price.In addition, standardized Network Programe Design enhances the opening of system, dirigibility, compatibility, extensibility.Thus make plant maintenance unified and standard, eliminate the technology barriers of sharing out the work and helping one another between each subsystem, decrease the cost of equipment maintenance cost.
This integrated system for controlling production processes of coiling, connecting and wrapping cigarettes achieves the unified supervision of operating mode and the production task centralized management that cigarette bag produces board and each auxiliary equipment subsystem thereof, make production processes of coiling, connecting and wrapping visual, incorporate discrete data and information, improve procreative collaboration ability, instead of the mode of intelligence transmission that production task plan list of such as manual papery etc. is traditional, optimize the information transmission in production run, effectively improve production efficiency.Meanwhile, also for MES system provides the basic data support of part, indirect economic effect is obvious.
Accompanying drawing explanation
Fig. 1 is integrated system network structure of the present invention;
Fig. 2 is integrated system structural representation of the present invention.
Embodiment
Embodiment 1:
As shown in Figure 1, system that employs Siemens SCALANCE X400 series of modular switch as primary network device to build Industrial Ethernet communication platform.Dispose according to network function and roughly can be divided into from top to bottom: management information level, control logic layer, signal transmitting layer three levels.
1, management information level
Management information level forms kilomega optic fiber backbone network primarily of 12 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of the equipment such as cigarette chartered plane platform data collection station, filter-stick forming device platform data collection station, board comprehensive tester, central control system server, database server.
2, control logic layer
Control logic layer forms kilomega optic fiber backbone network primarily of 6 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of the PLC of each auxiliary equipment control subsystem, operating terminal, main PLC, central control system server etc.
3, signal transmitting layer
Signal transmitting layer forms kilomega optic fiber backbone network primarily of 12 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of main PLC and system remote I/O ET200S website.Remote I/O ET200S is distributed remote input and output site apparatus, its major function uses decentralized field device input and output data, in configuration process, decentralized field device is distributed to a controller, then processed by controller PLC user program, such process data just can exchange between controller and field apparatus.
Management information level is in the superiors of whole system structure.As shown in Figure 2, MES (manufacturing execution system) realizes enterprise ERP (Enterprise Resourse Planning Enterprise Resources Plan) integrated intermediate management function formed a connecting link between system and bottom automated system; The terminal of data actuation mainly realizes producing the data acquisition of board, quality inspection instrument etc., storage and analysis.Central control system mainly realizes process control and the dispatching automation of the auxiliary equipment of cigarette chartered plane platform.
In process of production, the result data of scheduling scheduling task is deposited to database by MES, central control system server application can directly read from database and receive this information, then it is decomposed into the production task instruction that each relevant auxiliary equipment control subsystem can perform, and by the PLC of control logic layer network delivery to subsystems.And complete with graphic interface Instructing manufacture personnel the unified supervision of operating mode and the production task centralized management that cigarette bag produces board and each auxiliary equipment subsystem thereof, make production processes of coiling, connecting and wrapping visual, incorporate discrete data and information, improve procreative collaboration ability, optimize the information transmission in production run, effectively improve production efficiency.Meanwhile, the double netcard configuration of central control system server realizes carrying out OPC with data actuation terminal and communicates, and provides board to produce the auxiliary status information of equipment comparatively paid close attention in real time.
System introduces main PLC in control logic layer, and configures the interconnection that two pieces of CP cards (communication process card) realize control logic layer and signal transmitting layer.Main PLC carries out Profinet real-time communication by network and each auxiliary apparatus control system PLC, and while transmitting production task information, the information such as the trade mark, path of strict comparison production procedure upstream and downstream subsystem, completes the Coupled motion of each subsystem.Wherein mainly comprise:
By Profinet, (Profinet is the Industrial Ethernet standard of the opening that PROFIBUS international organization (PI) formulates for robotization to main PLC, and it is based on Industrial Ethernet, meets TCP/IP and IT standard.) carry out real-time communication, the control signal of real-time reception Pneumatic silk feeding subsystem with Pneumatic silk feeding subsystem PLC, the control signal received is sent to the I/O substation being positioned at and producing board, controls the Pneumatic silk feeding valve of wiring on I/O substation and carry out action; Meanwhile, main PLC receives Pneumatic silk feeding valve feedback signal by I/O substation, and feedback signal is sent to Pneumatic Feeding System PLC in real time, thus meets the technique wind-force demand of board.
Main PLC carries out real-time communication by Profinet and brand handover subsystem PLC, the control signal of real-time reception brand handover subsystem, the control signal received is sent to brand and switches I/O substation on pipeline, control the brand switch valve of wiring on I/O substation and carry out action; Meanwhile, main PLC receives brand switch valve feedback signal by I/O substation, and feedback signal is sent to brand handover subsystem PLC in real time, thus completes the switching that Pneumatic silk feeding pipeline switching corresponding to board realizes pipe tobacco brand.
Main PLC is by Profinet and the communication being positioned at forming machine end, the remote parties cloth I/O of cigarette machine end, filter stick hand over Ore-controlling Role (FLC), make it possible to the corresponding relation by the corresponding filter stick transmission pipeline of central control system remote setting, and dual comparison is carried out to the trade mark and channel number, realize the transparent supervision on filter stick conveying production line road.
Main PLC is communicated with distributed I/O substation by Profinet, receive and process air-conditioning system humiture probe signal and deposit the interface data district with main PLC, central control system can process in real time and monitor temperature-humidity signal, temperature-humidity signal can be sent to air-conditioning system PLC in real time simultaneously.
Main PLC carries out real-time communication by Profinet and conveying system of carton cigarette PLC, the interlocking signal comparison of being fed back by comparison conveying system of carton cigarette, realizes the production task information such as bar road and the trade mark of central control system remote setting conveying system of carton cigarette.
In organization of production process, production planning and sequencing information is put into database by MES system, and central control system reads plan information from database and realizes the production curves of cigarette packet procedures.The production task of cigarette packet procedures is primarily of brand task switching, filter stick supply task, bar road task switching composition, these tasks by the brand of the corresponding production circuit of setting and produce circuit use the corresponding relation of equipment, guarantee that the Flexible Control of wraparound production equipment connects, and the error-free board of corresponding production link is produced.Such as:
Brand task switching mainly completes cigarette board and the real-time correspondence setting of wire feeder.
Filter stick supply task mainly comprises two parts: first part is the mouth bar gauge lattice arranging mouth rod transmitter and receiver.The second part arranges the mouth rod transmitting terminal of transmitter and the corresponding relation of receiving end.The PLC of FLC system to be each filter stick transmitter to the pipe passage of FLC and filter stick receiver to the pipe passage of FLC distribute a unique address code, this single address code comprises filter stick specification code and pipe number code two partial informations of this Pipeline transport.Before transmitting filter stick, producers arrange the filter stick model specification of shaping machine filter rod transmitting terminal and cigarette machine filter stick receiving end intuitively by the graphic interface that central control system provides, and the pipeline numbering corresponding relation of filter stick transmitting terminal and receiving end.The PLC of FLC system calculates according to configuration information, and exports control FLC transmitter interface plate and point out Instructing manufacture personnel to carry out correct pipeline with the information pilot lamp on receiver interface board to be connected.The address code of address code and setting that all pipelines have to pass through actual connection carries out the dual strict comparison that filter stick specification and pipeline are numbered, and can carry out normal filter stick launching and receiving after comparison is correct.Otherwise, the pilot lamp of FLC equipment and the monitoring interface of central control system all can point out mistake, and automatically suppress filter stick to be launched, thus the routing forwarding work completing filter stick of precise and high efficiency, meet the filter Production requirement of cigarette chartered plane platform.
Bar road task switching mainly complete bar cigarette pipeline hoister production brand arrange and bar cigarette be delivered to recrater circuit corresponding slideway selection.
Claims (1)
1. an integrated system for controlling production processes of coiling, connecting and wrapping cigarettes, is characterized in that, this integrated system for controlling production processes of coiling, connecting and wrapping cigarettes is made up of management information level, logic control layer and signal transmitting layer;
Described management information level comprises manufacturing execution system, database, data collection station and central control system, and described manufacturing execution system, database, data collection station and central control system are all interconnected by ground floor Industrial Ethernet network;
Described logic control layer comprises: a main PLC and multiple subsystem PLC, described main PLC and multiple subsystem PLC are all interconnected by second layer Industrial Ethernet network;
Described signal transmitting layer comprises the distributed remote I/O substation being deployed in cigarette chartered plane platform, forming bench and each auxiliary equipment subsystem respectively; Described distributed remote I/O substation is interconnected by third layer Industrial Ethernet network;
Described central control system also communicates to connect with second layer Industrial Ethernet network; Described main PLC is also connected with third layer Industrial Ethernet network;
Described subsystem PLC comprises filter stick switching subsystem PLC, bar cigarette transport subsystem PLC, wire feeder subsystem PLC, glycerine subsystem PLC, package loom system PLC, wind send dedusting subsystem PLC and brand handover subsystem PLC, air conditioning subsystem PLC, pipe tobacco to go out cabinet systems PLC and refrigeration subsystem PLC;
Described central control system is communicated to connect with ground floor Industrial Ethernet network and second layer Industrial Ethernet network respectively by double netcard; Described main PLC passes through two CP communication card and second layer Industrial Ethernet network and third layer Industrial Ethernet network and communicates to connect;
Described ground floor Industrial Ethernet network, second layer Industrial Ethernet network and third layer Industrial Ethernet network adopt Siemens SCALANCE X400 series of modular switch to build;
Management information level forms kilomega optic fiber backbone network by 12 X414-3E and 1 X408-2 modular switch, realizes the network interconnection of cigarette chartered plane platform data collection station, filter-stick forming device platform data collection station, board comprehensive tester, central control system server and database server equipment;
Logic control layer forms kilomega optic fiber backbone network primarily of 6 X414-3E and 1 X408-2 modular switch, mainly realizes the network interconnection of the PLC of each auxiliary equipment control subsystem, operating terminal, main PLC, central control system server;
Signal transmitting layer forms kilomega optic fiber backbone network by 12 X414-3E and 1 X408-2 modular switch, realizes the network interconnection of main PLC and system remote I/O ET200S website; Remote I/O ET200S is distributed remote input and output site apparatus, its function uses decentralized field device input and output data, in configuration process, decentralized field device is distributed to a controller, then processed by controller PLC user program, such process data just can exchange between controller and field apparatus.
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| CN101934930B (en) * | 2010-08-11 | 2012-10-03 | 河南中烟工业有限责任公司 | Method for controlling material flow balance without quantitative feed pipe |
| CN103499457B (en) * | 2013-09-18 | 2015-11-04 | 浙江中烟工业有限责任公司 | The off-line type dynamic simulant test device of filter stick wind sending component |
| CN104133385B (en) * | 2014-06-30 | 2016-08-24 | 广州市傲派自动化设备有限公司 | A kind of wind-force feed system pipeline switching positioner and method |
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| CN104635610B (en) * | 2015-02-11 | 2017-11-07 | 浙江中烟工业有限责任公司 | A kind of useless cigarette conveying control device and its control method |
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| CN107544448A (en) * | 2017-09-28 | 2018-01-05 | 浙江中烟工业有限责任公司 | A kind of logistics system and its method of pipe tobacco error protection |
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| CN110880078B (en) * | 2019-11-25 | 2023-06-16 | 云南昆船电子设备有限公司 | Method for controlling label changing in roll-up production and computer program product |
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| CN101488024A (en) * | 2009-01-23 | 2009-07-22 | 秦皇岛烟草机械有限责任公司 | On-line quality evaluation and real-time intelligent control method for tobacco process parameter |
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