CN109857078A - A kind of twin analogue system of shipbuilding workshop number - Google Patents
A kind of twin analogue system of shipbuilding workshop number Download PDFInfo
- Publication number
- CN109857078A CN109857078A CN201910308507.6A CN201910308507A CN109857078A CN 109857078 A CN109857078 A CN 109857078A CN 201910308507 A CN201910308507 A CN 201910308507A CN 109857078 A CN109857078 A CN 109857078A
- Authority
- CN
- China
- Prior art keywords
- module
- control
- workpiece
- instruction
- monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The present invention discloses a kind of twin analogue system of shipbuilding workshop number, its main feature is that received instruction is respectively connected to three dimensional device display module through instruction identification module to communication module and workpiece module carries out the displaying of process, and its machining state is monitored by monitoring modular, and the state of monitoring is sent to the decision that control module carries out lower step instruction by communication module, realize the displaying and verifying of complete machining process.The present invention has the verifying to logic is automatically controlled in advance compared with prior art, and its state effect of control process is shown, control logic can be debugged in a manner of most economical, convenient and fast, be verified, the automation control being especially suitable in machining production process, manufacturing cost is reduced, maximum economic benefit is played.
Description
Technical field
The present invention relates to technical field of industrial automatic control more particularly to a kind of twin emulation systems of shipbuilding workshop number
System.
Background technique
Currently, machining production process is higher and higher to automatic control level requirement, automatically controls logic and be used as certainly
The core of autocontrol system, correctness direct relation process of manufacture and quality.Traditional chart mode is although can be with table
Reveal the relationship between control logic, but there is the problems such as not intuitive, not flexible and interactivity is poor, is loaded into automatic control
System and real production equipment combined test, not only influence the normal production of equipment, it is also possible to cause the unnecessary damage of equipment
It loses.Therefore, the state effect of the verifying and its control process that automatically control logic can be shown in advance, meets automatic control
Verifying, displaying and the interaction demand of system processed are the developing indispensable primary study contents of automation field.
Summary of the invention
The purpose of the present invention is the twin emulation of a kind of shipbuilding workshop number of design in view of the deficiencies of the prior art
System uses close-loop control mode using automatic control equipment and the system of virtual unit combined test, constructs by status data
The digital twinned system of monitoring and control and virtual platform composition, makes virtual unit platform by receiving automatic control equipment
Instruction drives virtual unit and workpiece module to carry out process displaying, and monitoring modular is acquired process data, and feeds back
To control processing module and SCADA, the continuous control of process is realized, control, production process precisely, are intuitively shown
Come, can in advance to automatically control logic verifying, and its control process state effect show, meet automatically control system
Verifying, displaying and the interaction demand of system can debug control logic in a manner of most economical, convenient and fast, be verified, structure letter
Single, easy to use, the automation control being especially suitable in machining production process reduces manufacturing cost, plays maximum warp
Ji benefit.
The object of the present invention is achieved like this: a kind of twin analogue system of shipbuilding workshop number, its main feature is that adopting
With the twin analogue system of number of data monitoring and control and virtual unit platform construction, virtual unit platform is made to pass through reception
Data monitoring and the automatic control equipment of control instruct, and the state effect that driving virtual unit carries out process is shown, with full
Verifying, displaying and the interaction of sufficient automatic control system, the data monitoring are made of with control SCADA module and control module；
The virtual unit platform is by communication module, instruction identification module, three dimensional device display module, workpiece module and monitoring modular group
At；The SCADA module is by the workpiece of acquisition and device data through control module output control automatically device directive；It is described virtual
Equipment platform is instructed by communication module using the automatic control equipment that network receives control module；The communication module will be received
Instruction is respectively connected to three dimensional device display module through instruction identification module and workpiece module carries out the displaying of process, and by supervising
Module is surveyed to be monitored its machining state；The monitoring modular by communication module by the state of monitoring be sent to control module into
The decision of the lower step instruction of row, realizes the displaying and verifying of complete machining process.
The three dimensional device display module and workpiece module drive with physical engine, the stress of building workpiece and equipment,
Quality, the physical attribute of velocity and acceleration.
The three dimensional device display module constructs corresponding movable joint according to real world devices, and can be set according to automatic control
The motion control in each joint is realized in standby instruction.
The workpiece module is constructed according to real workpiece, and is cooperated with the process of three dimensional device display module, is realized
The cutting of workpiece, dismantling, integration and collision detection technical process show.
The present invention has the verifying to logic is automatically controlled in advance, and its state effect of control process compared with prior art
Fruit shows, can be debugged, be verified to control logic in a manner of most economical, convenient and fast, and structure is simple, easy to use, especially suitable
The automation control in machining production process is closed, manufacturing cost is reduced, plays maximum economic benefit.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Specific embodiment
Refering to attached drawing 1, the present invention is set by SCADA module 1, control module 2, communication module 3, instruction identification module 4, three-dimensional
Standby display module 5, workpiece module 6, monitoring modular 7 form, and wherein SCADA module 1 and control module 2 constitute data monitoring and control
System 8；Control module 2, communication module 3, instruction identification module 4, three dimensional device display module 5, workpiece module 6 and monitoring modular 7
Virtual platform 9 is constituted, using using serial ports, DP, Industrial Ethernet etc. between data monitoring and control 8 and virtual unit platform 9
Network mode is attached.The virtual unit platform 9 refers to according to the status data and control that receive data monitoring and control 8
It enables, processing displaying is carried out with workpiece module 6 by the three dimensional device display module 5 with physical engine, and right by monitoring modular 7
Process data carry out state and are monitored, and the monitoring information of acquisition passes to control module 2 through communication module 3 and carries out down
The decision of instruction is walked, realizes the displaying and verifying of complete machining process.The SCADA module 1 is that the configurations such as simatic WINCC are soft
Part；The control module 2 is the equipment such as PLC and Siemens WINAC.
The present invention is such building and uses: by data monitoring with control test target prototype that 8 acquire and equipment adds
Corresponding control point and number is arranged in SCADA module 1 and control module 2 according to the monitoring and control of building status data in number
According to collection point, and the control logic of corresponding mapping relations and corresponding level is established, and overall patrol is carried out by SCADA module 1
Volume control, the functions such as key parameter is shown, abnormal data is alarmed and control module 2 carry out specific equipment information collection and
Process control.The communication module 3 is the connection tie of data monitoring and control 8 and virtual unit platform 9, passes through network
Agreement receives status data monitoring and the control signal of 8 sending of data monitoring and control, and is transferred to instruction identification module 4, together
When receive monitoring modular 7 send monitoring information, by network protocol be sent to data monitoring and control 8；Described instruction identification
Module 4 receives command information character string transmitted by communication module 3, and parses to character string, resolve into " device name+
Instruction " form is sent to corresponding three dimensional device display module 5 and workpiece module 6；The workpiece module 6 is by all kinds of preset works
Part component model and corresponding function plug-in unit are constituted, and for cooperating three dimensional device display module 5 to carry out process of manufacture displaying, are connect
Receive physical detection, collision, according to the technique and process of workpiece, realize workpiece cutting in the production line, decomposition, assembly,
The functions such as combination；The threedimensional model that the three dimensional device display module 5 is established according to test target, and corresponding motion segment is set
Point and physical attribute, the attribute informations such as minimax limits value, acceleration including each movement node, concurrently set and actually set
Standby corresponding control amount, passes through after receiving instruction transmitted by instruction identification module 4 for the control of virtual unit
Physical engine driving corresponding joint is moved, and is interacted with workpiece, is showed process；The monitoring modular 7 is used and is penetrated
Line directly reads the status information that the modes such as 5 nodal information of three dimensional device display module acquire virtual unit and workpiece, with " monitoring
Monitoring information character string is sent to Communication processing module 3 by the form of object+monitoring information ".
The course of work of the present invention are as follows: after SCADA module 1S issues the instruction for starting processing, control module 2 carries out first
Instruction transmitting, after communication module 3, the processing of instruction identification module 4, workpiece module 6 responds first, and it is necessary to generate processing source institute
Raw materials for production, then monitoring modular 7 carries out lasting state acquisition, and raw material information is reached data monitoring through communication module 3
Handled with control 8, data monitoring and control 8 according to preset control logic and monitoring data, control corresponding equipment into
Row processing, during which monitoring modular 7 is constantly monitored again, and by monitoring information by 3 returned data of communication module monitoring with
Control 8, to realize continuous control process.
Above only the present invention is further illustrated, and not to limit this patent, all is equivalence enforcement of the present invention,
It is intended to be limited solely by within the scope of the claims of this patent.
Claims (4)
1. a kind of twin analogue system of shipbuilding workshop number, it is characterised in that using data monitoring and control and virtual unit
The twin analogue system of number of platform construction, sets virtual unit platform by receiving the automatic control of data monitoring and control
Standby instruction, the state effect that driving virtual unit carries out process show, with meet the verifying of automatic control system, show and
Interaction, the data monitoring are made of with control SCADA module and control module；The virtual unit platform by communication module,
Instruction identification module, three dimensional device display module, workpiece module and monitoring modular composition；The SCADA module is by the work of acquisition
Part and device data are through control module output control automatically device directive；The virtual unit platform uses network by communication module
Receive the automatic control equipment instruction of control module；Received instruction is respectively connected to by the communication module through instruction identification module
Three dimensional device display module and workpiece module carry out the displaying of process, and are supervised by monitoring modular to its machining state
It surveys；The state of monitoring is sent to the decision that control module carries out lower step instruction by communication module by the monitoring modular, has been realized
The displaying and verifying of whole process.
2. shipbuilding workshop number twinned system analogue system according to claim 1, it is characterised in that the three-dimensional is set
Standby display module constructs corresponding movable joint according to real world devices, and can be instructed according to automatic control equipment and realize each joint
Motion control.
3. shipbuilding workshop number twinned system analogue system according to claim 1, it is characterised in that the workpiece mould
Root tuber is constructed according to real workpiece, and is cooperated with the process of three dimensional device display module, realizes the cutting of workpiece, dismantling, whole
It closes and the technical process of collision detection is shown.
4. shipbuilding workshop number twinned system analogue system according to claim 1, it is characterised in that the three-dimensional is set
There is physical engine to drive for standby display module and workpiece module, the stress of building workpiece and equipment, quality, velocity and acceleration
Physical attribute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910308507.6A CN109857078A (en) | 2019-04-17 | 2019-04-17 | A kind of twin analogue system of shipbuilding workshop number |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910308507.6A CN109857078A (en) | 2019-04-17 | 2019-04-17 | A kind of twin analogue system of shipbuilding workshop number |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109857078A true CN109857078A (en) | 2019-06-07 |
Family
ID=66889155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910308507.6A Pending CN109857078A (en) | 2019-04-17 | 2019-04-17 | A kind of twin analogue system of shipbuilding workshop number |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109857078A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110879583A (en) * | 2019-12-26 | 2020-03-13 | 江苏古卓科技有限公司 | Intelligent assembly workshop quality prediction and control system and method based on digital twins |
| CN110908326A (en) * | 2019-11-25 | 2020-03-24 | 广东省海洋工程装备技术研究所 | Intelligent fishing ground system based on digital twins and working method thereof |
| CN111108498A (en) * | 2017-07-27 | 2020-05-05 | 西门子股份公司 | Method and apparatus for identifying an additive manufactured workpiece |
| CN111176245A (en) * | 2019-10-29 | 2020-05-19 | 中国电子科技集团公司第三十八研究所 | Multi-terminal industrial equipment inspection monitoring system and method based on digital twin technology |
| CN112417568A (en) * | 2020-12-04 | 2021-02-26 | 广东省科学院智能制造研究所 | Pile gripper digital twin body construction system, method, equipment and medium |
| CN112632778A (en) * | 2020-12-22 | 2021-04-09 | 达闼机器人有限公司 | Operation method and device of digital twin model and electronic equipment |
| CN112925289A (en) * | 2021-01-20 | 2021-06-08 | 大连海事大学 | Intelligent shipbuilding inspection and test system of wisdom shipyard |
| CN113064389A (en) * | 2021-03-04 | 2021-07-02 | 常州信息职业技术学院 | Intelligent production line touch system and method based on digital twins |
| CN113485267A (en) * | 2021-07-12 | 2021-10-08 | 湖南先登智能科技有限公司 | Automatic control system for nickel-based target production |
| CN114089709A (en) * | 2021-11-23 | 2022-02-25 | 电子科技大学 | Cross-domain multi-scale digital twin construction method |
| WO2022099997A1 (en) * | 2020-11-16 | 2022-05-19 | 杭州景业智能科技股份有限公司 | Master-slave linkage control method and system based on digital twin mapping |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105260547A (en) * | 2015-10-20 | 2016-01-20 | 南京航空航天大学 | 3D modeling method for digital workshop with real-time virtual monitoring |
| US9671777B1 (en) * | 2016-06-21 | 2017-06-06 | TruPhysics GmbH | Training robots to execute actions in physics-based virtual environment |
| CN107861478A (en) * | 2017-10-17 | 2018-03-30 | 广东工业大学 | A kind of parallel control method in intelligent workshop and system |
| CN108724190A (en) * | 2018-06-27 | 2018-11-02 | 西安交通大学 | A kind of industrial robot number twinned system emulation mode and device |
| CN108919765A (en) * | 2018-07-20 | 2018-11-30 | 王德权 | A kind of the intelligence manufacture factory Virtual Debugging and virtual monitor method and method twin based on number |
| CN109270899A (en) * | 2018-09-03 | 2019-01-25 | 江苏科技大学 | A kind of marine diesel important Parts manufacturing process management-control method twin based on number |
-
2019
- 2019-04-17 CN CN201910308507.6A patent/CN109857078A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105260547A (en) * | 2015-10-20 | 2016-01-20 | 南京航空航天大学 | 3D modeling method for digital workshop with real-time virtual monitoring |
| US9671777B1 (en) * | 2016-06-21 | 2017-06-06 | TruPhysics GmbH | Training robots to execute actions in physics-based virtual environment |
| CN107861478A (en) * | 2017-10-17 | 2018-03-30 | 广东工业大学 | A kind of parallel control method in intelligent workshop and system |
| CN108724190A (en) * | 2018-06-27 | 2018-11-02 | 西安交通大学 | A kind of industrial robot number twinned system emulation mode and device |
| CN108919765A (en) * | 2018-07-20 | 2018-11-30 | 王德权 | A kind of the intelligence manufacture factory Virtual Debugging and virtual monitor method and method twin based on number |
| CN109270899A (en) * | 2018-09-03 | 2019-01-25 | 江苏科技大学 | A kind of marine diesel important Parts manufacturing process management-control method twin based on number |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111108498A (en) * | 2017-07-27 | 2020-05-05 | 西门子股份公司 | Method and apparatus for identifying an additive manufactured workpiece |
| CN111108498B (en) * | 2017-07-27 | 2023-09-01 | 西门子能源全球两合公司 | Method and apparatus for identifying additively manufactured workpieces |
| CN111176245A (en) * | 2019-10-29 | 2020-05-19 | 中国电子科技集团公司第三十八研究所 | Multi-terminal industrial equipment inspection monitoring system and method based on digital twin technology |
| CN110908326A (en) * | 2019-11-25 | 2020-03-24 | 广东省海洋工程装备技术研究所 | Intelligent fishing ground system based on digital twins and working method thereof |
| CN110879583A (en) * | 2019-12-26 | 2020-03-13 | 江苏古卓科技有限公司 | Intelligent assembly workshop quality prediction and control system and method based on digital twins |
| WO2022099997A1 (en) * | 2020-11-16 | 2022-05-19 | 杭州景业智能科技股份有限公司 | Master-slave linkage control method and system based on digital twin mapping |
| CN112417568A (en) * | 2020-12-04 | 2021-02-26 | 广东省科学院智能制造研究所 | Pile gripper digital twin body construction system, method, equipment and medium |
| CN112417568B (en) * | 2020-12-04 | 2024-04-26 | 广东省科学院智能制造研究所 | Pile gripper digital twin body construction system, method, equipment and medium |
| CN112632778A (en) * | 2020-12-22 | 2021-04-09 | 达闼机器人有限公司 | Operation method and device of digital twin model and electronic equipment |
| CN112925289A (en) * | 2021-01-20 | 2021-06-08 | 大连海事大学 | Intelligent shipbuilding inspection and test system of wisdom shipyard |
| CN112925289B (en) * | 2021-01-20 | 2022-03-11 | 大连海事大学 | Intelligent shipbuilding inspection and test system of wisdom shipyard |
| CN113064389A (en) * | 2021-03-04 | 2021-07-02 | 常州信息职业技术学院 | Intelligent production line touch system and method based on digital twins |
| CN113485267A (en) * | 2021-07-12 | 2021-10-08 | 湖南先登智能科技有限公司 | Automatic control system for nickel-based target production |
| CN114089709A (en) * | 2021-11-23 | 2022-02-25 | 电子科技大学 | Cross-domain multi-scale digital twin construction method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109857078A (en) | A kind of twin analogue system of shipbuilding workshop number | |
| CN101907882B (en) | Multi-shaft DC servo motor control system and method based on EPA (Ethernet for Plant Automation) field bus | |
| CN101699360B (en) | Method and system for remote diagnosis of numerical control machine tool | |
| CN109064820A (en) | A kind of intelligence manufacture comprehensive training system | |
| CN105904703B (en) | Vane cooling system controller based on FPGA and control method | |
| CN100535812C (en) | Drive and connecting apparatus of full digital numerical control system | |
| CN104793569A (en) | Intelligent controller for tool rests of direct-drive numerical-control turrets | |
| CN101807075B (en) | Automatic control system of hot rolled strip steel leveling unit | |
| CN116384092A (en) | Modeling system for digital twin of manufacturing equipment and real-time interaction method | |
| CN108279652A (en) | A kind of intelligent manufacturing cell system and its control method | |
| CN114089645A (en) | Machine tool simulation and monitoring method | |
| CN110618665A (en) | Networked multi-machine monitoring system of down filling machine | |
| CN206710827U (en) | A kind of modular motion controller | |
| CN103984290A (en) | CANopen-based CNC mechanical arm control system and method thereof | |
| CN107272614A (en) | A kind of control system for processing type intelligence manufacture integrating device of imparting knowledge to students | |
| CN105022341B (en) | A kind of control device and method of the automatic cloth fibre equipment of optical fiber flexible board | |
| CN100415124C (en) | Self control designed teaching experiment platform for tobacco industry | |
| CN106209209A (en) | A kind of satellite Star Service and the method and system of observing and controlling telemetry data transmission | |
| CN217008032U (en) | Remote networked distributed monitoring system for glue machine equipment | |
| CN105554147B (en) | A kind of three-dimensional investigating method based on Hybrid communication model | |
| CN201107641Y (en) | Full digital numerical control system | |
| CN101807070A (en) | Numerical control system and method based on EPA field bus | |
| CN106843161A (en) | A kind of production equipment operation conditions method for visually monitoring | |
| CN201681287U (en) | Monitoring system used for NC boring-milling production lines | |
| CN107052067A (en) | A kind of intelligence control system and its method of work for wire drawing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190607 |
|
| WD01 | Invention patent application deemed withdrawn after publication |