CN109507966A - A kind of intelligent managing and control system towards Weft Knitted Shell Fabric production - Google Patents
A kind of intelligent managing and control system towards Weft Knitted Shell Fabric production Download PDFInfo
- Publication number
- CN109507966A CN109507966A CN201811380521.9A CN201811380521A CN109507966A CN 109507966 A CN109507966 A CN 109507966A CN 201811380521 A CN201811380521 A CN 201811380521A CN 109507966 A CN109507966 A CN 109507966A
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- China
- Prior art keywords
- production
- unit
- shell fabric
- weft knitted
- knitted shell
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention provides a kind of intelligent managing and control systems towards Weft Knitted Shell Fabric production, including planning and scheduling module, production execution module and device management module；Planning and scheduling module includes that sequentially connected Weft Knitted Shell Fabric production order information administrative unit, scheduled production and scheduling unit, weight scheduling unit, Weft Knitted Shell Fabric production order information administrative unit are connected with inventory information unit；Producing execution module includes sequentially connected process management unit, process execution unit, production monitoring unit, process management unit is connect with Weft Knitted Shell Fabric production order information administrative unit, process execution unit and the production equipment in workshop connect, and production monitoring unit is connect with scheduled production with scheduling unit；Device management module includes sequentially connected equipment basic information management unit, equipment state acquisition unit, maintenance of equipment maintenance unit.The present invention realizes the real-time automation control of Weft Knitted Shell Fabric production, effectively increases digitlization, the intelligent level of Weft Knitted Shell Fabric production, reduces production consumption.
Description
Technical field
The present invention relates to a kind of intelligent managing and control system more particularly to a kind of intelligence control systems towards Weft Knitted Shell Fabric production
System.
Background technique
Weft Knitted Shell Fabric production belongs to textile industry, and textile industry competitiveness is obviously improved at present, the Yao Tisheng strength of enterprise, then
It need to be combined with informationization technology, keep Workshop Production intelligent, promote the production efficiency of enterprise.
It is found during the production status investigation to Weft Knitted Shell Fabric manufacturing enterprise, although many enterprises have started to answer at present
With management systems such as ERP, MES, realizing some includes the management to master data and the acquisition to production process data, but can
The data of acquisition are still less, inadequate to the control dynamics of production procedure, and data user rate is low.
The case where, data deficiency various for Weft Knitted Shell Fabric production process data is sought unity of standard, is establishing unified number
Under the premise of description standard, design establish it is a kind of towards Weft Knitted Shell Fabric production intelligent managing and control system, it can be achieved that Weft Knitted Shell Fabric
Full-range reasonable control is produced, data are rationally stored with utilization, can be used as the basis that weft-knitted manufacturing enterprise's management system is built,
And it is advantageously implemented the intelligent production of Weft Knitted Shell Fabric.However, there are no such intelligent managing and control systems in the prior art.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production, realizations pair
Effective control of Weft Knitted Shell Fabric production, improves the efficiency of Weft Knitted Shell Fabric production.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is to provide a kind of intelligence towards Weft Knitted Shell Fabric production
Managing and control system, it is characterised in that: including planning and scheduling module, production execution module and device management module；
The planning and scheduling module, including sequentially connected Weft Knitted Shell Fabric produce order information administrative unit, scheduled production
With scheduling unit, weight scheduling unit, Weft Knitted Shell Fabric production order information administrative unit is connected directly with inventory information unit；
The production execution module, including sequentially connected process management unit, process execution unit, production monitoring list
Member, process management unit also with the Weft Knitted Shell Fabric production order information administrative unit connect, process execution unit also with workshop
Production equipment connection, production monitoring unit also connect with the scheduled production with scheduling unit；
The device management module, including the acquisition of sequentially connected equipment basic information management unit, equipment state are single
Member, maintenance of equipment maintenance unit.
Preferably, the order information administrative unit is managed the order information of enterprise, and obtains from order information
Customer information, weft-knitted product essential information, yarn information are taken, and is supplied to the scheduled production and scheduling unit and process management list
Member.
Preferably, the scheduled production and scheduling unit according to Weft Knitted Shell Fabric produce information that order information administrative unit provides and
The production monitoring feedback information that production monitoring unit provides, formulates reasonable production plan, and is supplied to weight scheduling unit.
Preferably, what the real-time current intelligence that the heavy scheduling unit occurs according to production provided scheduled production and scheduling unit
Production plan is adjusted in time, to formulate new production plan.
Preferably, the process management unit obtains various Weft Knitted Shell Fabrics from Weft Knitted Shell Fabric production order information administrative unit
Product information, and according to Weft Knitted Shell Fabric product requirement, process planning design, the technique of output products are carried out to Weft Knitted Shell Fabric product
File.
Preferably, the process execution unit, the technical papers that process management unit is provided, using workshop network, under
It is sent to the production equipment of the specific station in workshop.
Preferably, the production monitoring module carries out weft-knitted production technology and matter to the order produced according to technical papers
The real time monitoring of amount, and by manufacturing schedule, Real-time process information and quality information feedback to scheduled production and scheduling unit is realized to ordering
The tracking of single condition of production and inquiry to order quality requirement, while carrying out alert process in time when something goes wrong.
Preferably, the equipment basic information management unit is managed the essential information of workshop underlying device, to setting
The coding of the standby layout for carrying out machine number and fault condition.
Preferably, the equipment state acquisition unit acquisition device fault information and equipment real time status information, and utilize
Visualization interface is shown.
Preferably, the maintenance of equipment maintenance unit is used for after equipment failure, is repaired plan in time and is arranged,
And in the without failure situation of equipment, rationalization scheme maintenance is carried out to equipment.
Preferably, the scheduled production and scheduling unit use such as genetic algorithm technology, realize and carry out to weft-knitted production process
Scheduled production is dispatched, the emulation of algorithm can be realized based on softwares such as matlab, and be connected with system, tune is shown on visualization interface
Degree plan arranges.
Preferably, the files such as technical papers, bill of materials in the process execution unit can by workshop network, by with
Too net or bus mode, issue work table.And technological parameter etc. is arranged, and can be controlled and be automatically entered by central control system.
Preferably, the production monitoring unit includes process monitoring and quality monitoring, and the process monitoring utilizes workshop net
Network is realized record in real time and is uploaded the technique skill that production scene occurs using the TCP/IP communication agreement connected based on Ethernet
Art problem and processing method.Quality monitoring includes weaving and dyeing and finishing machine sensor acquires and the data such as production statistics, for
Acquired original data need to carry out data filtering and data processing by rule according to quality management, to the stringent control of quality, occur
Quality problems carry out problem retrospect.
Preferably, the equipment state acquisition unit includes data acquisition module and data transmission module, data acquisition module
Block connects the sensor in equipment, is acquired to equipment real time data, shuts down and is handled in time in data exception.
Data transmission module includes communication and physical interface, and for production equipment, the communication is connected based on Ethernet, using suitable
It is required in Industry Control, interoperability is strong, wide adaptability industrial ethernet protocol ICP/IP protocol.
Compared with prior art, the intelligent managing and control system provided by the invention towards Weft Knitted Shell Fabric production has with following
Beneficial effect: the scheduling and plan, production execution, equipment management, production status monitoring, order pipe in Weft Knitted Shell Fabric production are realized
The functions such as reason, process management, quality management, and then realize the real-time automation number to weft-knitted equipment, weft-knitted production etc.
According to acquisition, make Weft Knitted Shell Fabric production of intelligent control platform, effectively increases digitlization, the intelligence water of Weft Knitted Shell Fabric production
It is flat, and further standardization Weft Knitted Shell Fabric production procedure data, weft-knitted business administration ability is improved, production consumption is reduced.
Detailed description of the invention
Fig. 1 is the intelligent managing and control system module map provided in this embodiment towards Weft Knitted Shell Fabric production.
Specific embodiment
Present invention will be further explained below with reference to specific examples.
Fig. 1 is the intelligent managing and control system schematic diagram provided in this embodiment towards Weft Knitted Shell Fabric production, described towards latitude
The intelligent managing and control system for weaving fabric production includes planning and scheduling module, produces execution module, device management module three greatly substantially
Module.
The planning and scheduling module, including Weft Knitted Shell Fabric production order information administrative unit, scheduled production and scheduling unit,
Three basic units of weight scheduling unit.Weft Knitted Shell Fabric produces order information administrative unit, scheduled production and scheduling unit, weight scheduling unit
It is sequentially connected.Weft Knitted Shell Fabric production order information administrative unit is connected directly with inventory information unit, is had to the storage that goes out of yarn
Record in detail.
Weft Knitted Shell Fabric production order information administrative unit is managed the order information of enterprise, and obtains from order information
The information such as customer information, essential information, the yarn information of weft-knitted product are taken, and are supplied to scheduled production and scheduling unit, facilitate plan
It arranges, provides route for production tracing.
Scheduled production and scheduling unit produce enterprise order information, the weft knitting that order information administrative unit provides according to Weft Knitted Shell Fabric
The information such as product essential information and production monitoring feedback information carry out plan layout to Workshop Production, formulate reasonable weaving and
Dyeing and finishing production plan, and the production plan of formation is supplied to weight scheduling unit.
In manufacture process, practical current intelligence is more, the real-time dynamic feelings that weight scheduling unit occurs according to production
Condition adjusts the production plan that scheduled production is provided with scheduling unit in time, to formulate new production plan.The production
The real-time current intelligence occurred may include situations such as promptly slotting list, equipment fault, cancellation of order, raw material hand over the phase to delay.
The production execution module, including sequentially connected process management unit, process execution unit, production monitoring list
Member.Process management unit also with Weft Knitted Shell Fabric production order information administrative unit be connected, process execution unit also with workshop
Production equipment is connected, and production monitoring unit connects scheduled production and scheduling unit.
Process management unit obtains various Weft Knitted Shell Fabric product informations, root from Weft Knitted Shell Fabric production order information administrative unit
According to Weft Knitted Shell Fabric product requirement, process planning design, the technical papers of exportable product, including work are carried out to Weft Knitted Shell Fabric product
Skill route and technique content cover structured file, the knitting needle and three of the required basic technological parameters of weft knitting, knitting in technical papers
Angle arrangement, yarn material specification kind and production process route of Weft Knitted Shell Fabric etc..The technique that the process route refers to weft knitting
Route, including from the whole production processes for being woven into dyeing and finishing, predominantly weaving, pre-treatment, dyeing, final finishing etc..
It is specific to be issued to workshop using workshop network for process execution unit, the technical papers that process management unit is provided
The production equipment of station.
Production monitoring module carries out weft-knitted production technology and quality to according to process route and the order of technique contents production
Real time monitoring.Using the TCP/IP communication agreement connected based on Ethernet, manufacturing schedule, Real-time process information and quality are believed
Breath feeds back to scheduled production and scheduling unit, the inquiry to the tracking of the order condition of production and to order quality requirement is realized, so as to pipe
Reason layer is directly acquainted with order manufacturing schedule and product quality information.Carrying out alert process in time when something goes wrong.
The device management module, including equipment basic information management unit, equipment state acquisition unit, maintenance of equipment
Maintenance unit.Equipment basic information management unit, equipment state acquisition unit, maintenance of equipment maintenance unit are sequentially connected.
Equipment basic information management unit is managed workshop underlying device, can be to weft-knitted equipment using control platform
Model name and basic parameter are managed, and machine number layout and fault condition coding can be carried out to equipment, convenient to equipment
The inquiry of information.Weft Knitted Shell Fabric production equipment mainly includes the equipment such as straight-bar machines, large circle machine.
Equipment state acquisition unit, using technologies such as sensors, to device status data (such as revolving speed, working efficiency) etc.
It is acquired, is attached using device port and workshop network, carried out data transmission.Data transmission is connected using based on Ethernet
The TCP/IP communication agreement connect, is fed back real-time device status data, is shown using visualization interface.Such as event
Hinder situation, then equipment downtime, fault message can be inquired using human-computer interaction interface in real time, can targetedly be repaired peace accordingly
Row.
Maintenance of equipment maintenance unit is connect with equipment state acquisition unit, and equipment state acquisition unit can be by equipment fault
Situation feedback.When meeting fault condition, which kind of fault condition be understood that using visualization interface.For different faults situation, if
Standby maintenance maintenance module carries out the arrangement of rational maintenance plan, and repairs stage apparatus and stop production.In addition, maintenance of equipment maintenance unit
In the without failure situation of equipment, inspect periodically to equipment the plan arrangement of maintenance, to reduce equipment fault situation.
The above, only presently preferred embodiments of the present invention, not to the present invention in any form with substantial limitation,
It should be pointed out that under the premise of not departing from the method for the present invention, can also be made for those skilled in the art
Several improvement and supplement, these are improved and supplement also should be regarded as protection scope of the present invention.All those skilled in the art,
Without departing from the spirit and scope of the present invention, when made using disclosed above technology contents it is a little more
Dynamic, modification and the equivalent variations developed, are equivalent embodiment of the invention；Meanwhile all substantial technologicals pair according to the present invention
The variation, modification and evolution of any equivalent variations made by above-described embodiment, still fall within the range of technical solution of the present invention
It is interior.
Claims (10)
1. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production, it is characterised in that: held including planning and scheduling module, production
Row module and device management module；
The planning and scheduling module, including sequentially connected Weft Knitted Shell Fabric production order information administrative unit, scheduled production and tune
Unit, weight scheduling unit are spent, Weft Knitted Shell Fabric production order information administrative unit is connected directly with inventory information unit；
The production execution module, including sequentially connected process management unit, process execution unit, production monitoring unit,
Process management unit is also connect with Weft Knitted Shell Fabric production order information administrative unit, life of the process execution unit also with workshop
Equipment connection is produced, production monitoring unit is also connect with the scheduled production with scheduling unit；
The device management module, including sequentially connected equipment basic information management unit, equipment state acquisition unit, set
Standby maintenance maintenance unit.
2. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as described in claim 1, it is characterised in that: the order
Information management unit is managed the order information of enterprise, and acquisition customer information, weft-knitted product are basic from order information
Information, yarn information, and it is supplied to the scheduled production and scheduling unit and process management unit.
3. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 2, it is characterised in that: the scheduled production
The information that order information administrative unit provides and the production that production monitoring unit provides are produced according to Weft Knitted Shell Fabric with scheduling unit
Feedback information is monitored, reasonable production plan is formulated, and is supplied to weight scheduling unit.
4. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 3, it is characterised in that: the readjustment
Degree unit adjusts the production plan that scheduled production is provided with scheduling unit according to the real-time current intelligence that production occurs in time, from
And formulate new production plan.
5. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 2, it is characterised in that: the technique
Administrative unit obtains various Weft Knitted Shell Fabric product informations from Weft Knitted Shell Fabric production order information administrative unit, and according to Weft Knitted Shell Fabric
Product requirement carries out process planning design, the technical papers of output products to Weft Knitted Shell Fabric product.
6. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 5, it is characterised in that: the technique
Execution unit, the technical papers that process management unit is provided, using workshop network, the production for being issued to the specific station in workshop is set
It is standby.
7. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 6, it is characterised in that: the production
Monitoring module, the real time monitoring of weft-knitted production technology and quality is carried out to the order that produces according to technical papers, and will produce into
Degree, Real-time process information and quality information feedback realize the tracking to the order condition of production and to ordering to scheduled production and scheduling unit
The inquiry of single quality requirement, while carrying out alert process in time when something goes wrong.
8. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as described in claim 1, it is characterised in that: the equipment
Basic information management unit is managed the essential information of workshop underlying device, and the layout and failure of machine number are carried out to equipment
The coding of situation.
9. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 8, it is characterised in that: the equipment
State acquisition unit acquires device fault information and equipment real time status information, and is shown using visualization interface.
10. a kind of intelligent managing and control system towards Weft Knitted Shell Fabric production as claimed in claim 9, it is characterised in that: described to set
Standby maintenance maintenance unit is used for after equipment failure, is repaired plan in time and is arranged, and is without failure in equipment
When situation, rationalization scheme maintenance is carried out to equipment.
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| CN201811380521.9A CN109507966A (en) | 2018-11-20 | 2018-11-20 | A kind of intelligent managing and control system towards Weft Knitted Shell Fabric production |
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| CN201811380521.9A CN109507966A (en) | 2018-11-20 | 2018-11-20 | A kind of intelligent managing and control system towards Weft Knitted Shell Fabric production |
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Cited By (8)
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| CN109933034A (en) * | 2019-04-24 | 2019-06-25 | 日昌升集团有限公司 | A kind of Information Management System and method for sandstone aggregate production |
| CN110647092A (en) * | 2019-11-05 | 2020-01-03 | 四川环龙技术织物有限公司 | Data acquisition monitoring system applied to papermaking press felt equipment |
| CN112379644A (en) * | 2020-10-23 | 2021-02-19 | 共享智能铸造产业创新中心有限公司 | Control management system, control management method and storage medium for forming intelligent unit |
| CN112650184A (en) * | 2020-12-30 | 2021-04-13 | 吴江市景新纺织有限公司 | Textile workshop operation control system |
| CN112817283A (en) * | 2020-12-29 | 2021-05-18 | 吴江市创捷经编纺织有限公司 | Control system on textile production line |
| CN112859782A (en) * | 2021-01-12 | 2021-05-28 | 福建省莆田市双驰科技有限公司 | Dynamic dispatching method for flying loom group based on industrial internet |
| CN113469551A (en) * | 2021-07-14 | 2021-10-01 | 广东溢达纺织有限公司 | Fabric order scheduling method and device |
| CN113515099A (en) * | 2021-07-31 | 2021-10-19 | 康美特(厦门)智控科技有限公司 | Digital intelligent factory of weft knitting machine |
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| CN113515099A (en) * | 2021-07-31 | 2021-10-19 | 康美特(厦门)智控科技有限公司 | Digital intelligent factory of weft knitting machine |
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Application publication date: 20190322 |