CN101840227B - Centralized data collecting and monitoring system for cotton comber - Google Patents
Centralized data collecting and monitoring system for cotton comber Download PDFInfo
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- CN101840227B CN101840227B CN2010101874349A CN201010187434A CN101840227B CN 101840227 B CN101840227 B CN 101840227B CN 2010101874349 A CN2010101874349 A CN 2010101874349A CN 201010187434 A CN201010187434 A CN 201010187434A CN 101840227 B CN101840227 B CN 101840227B
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- cotton comber
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- comber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a centralized data collecting and monitoring system for a cotton comber. The system comprises an upper computer IPC and one or a plurality of lower computers, wherein the upper computer IPC is used for monitoring the lower computers of the cotton comber, acquiring the data reported by the lower computers of the cotton comber and sending down data to the lower computers of the cotton comber; the lower computers of the cotton comber are connected with the upper computer IPC through multiple serial ports and exchange data with the upper computer IPC; the upper computer IPC is connected with the lower computers of the cotton comber, and sends control information and technological parameters to the lower computers of the cotton comber so as to control the operation of the lower computers of the cotton comber. The centralized data collecting and monitoring system for the cotton comber provided by the invention can effectively improve data reporting efficiency, reduce labor cost, speed up the rate of data reporting statistics, reduce resource consumption and bring great management convenience for enterprise resource management.
Description
Technical field
The present invention: the intensive data collection and the supervisory system of cotton comber relate to association areas such as combing machine control, production, management.
Background technology
At present; Larger enterprise adopts the ERP management system to organize Production&Operations Management more; And through the INTERNET network, carry out the production management of head factory and subsidiary factory integrated so as to enhance productivity, reduce that recruitment cost, quickening data report statistics speed, are convenient to production capacity, the reasonable distribution and the scheduling of kind, manpower; With quick and various requirement and the best configuration ERM in reply market.For this reason; Enterprise has proposed the requirement to the necessary Centralized Monitoring of main production equipments; The operational situation of timely grasp equipment and the requirement that is connected with enterprise ERP management system have also been proposed; So that can production output, technological parameter, quality, order of classes or grades at school, the electricity consumption data of machine be reported to the production management department of enterprise through the remote network interfaces of control, and can concentrate the technological parameter of biography machine down by production management department.
Because therefore the difference of the ERP system of each enterprise proposes corresponding networking blueprint to the user that requirement is arranged, the corresponding underlying protocol of customized development.Wherein, hardware layer comprises: communication modes, interface rules, electrical code, functional requirement; Software layer comprises: logical data communications protocol, data packet format, reported data area requirement.
The main at present data that adopt report mode to be: production management department is equipped with special-purpose monitoring host computer, and host computer adopts ICP/IP protocol to insert the ERP network.Because it is more flexible that the machine of host computer and production scene is networked, and do not receive the restriction of ERP network, can also simply directly carry out communication and swap data, can adopt RS485, CAN, MODBUS, TCP/IP etc. such as the means of communication with on-the-spot machine.Therefore, the intensive data collection of the cotton comber that proposes through the present invention can improve data with supervisory system and report efficient, reduces resource loss, and brings great convenience to the resource management of enterprise.
Summary of the invention
The object of the invention: be intended to improve enterprise production, the efficiency of management, propose the intensive data collection and the supervisory system of cotton comber for this reason.
For achieving the above object, the present invention proposes a kind of intensive data collection and supervisory system that is used for cotton comber, comprising: a host computer IPC, be used to monitor cotton comber slave computer, gather reported data and issue data to the slave computer of cotton comber; The slave computer of one or more cotton comber, the slave computer of said cotton comber is connected with host computer IPC through many serial ports, is used for carrying out exchanges data with said host computer IPC; Host computer IPC is connected with the slave computer of said cotton comber through the OPC driving interface; Be used for the real time data of the slave computer of cotton comber and historical data collection and read host computer IPC, and to the slave computer of cotton comber send control information and technological parameter with the operation of the slave computer of control cotton comber.The present invention proposes a kind of intensive data collection and supervisory system that is used for cotton comber, can improve data effectively and report efficient, reduces the cost of recruitment, accelerates data and reports statistics speed, reduces resource loss, brings great convenience for the resource management of enterprise.
In one embodiment of the invention, said host computer IPC links to each other with the ERP network through ICP/IP protocol, to carry out exchanges data.
In one embodiment of the invention, said host computer IPC reads the data in the slave computer sending area of said cotton comber through recycle design.
In one embodiment of the invention, said host computer IPC is used to store the real time data and the historical data of said cotton comber, and said real time data and history data store in local data base.
In one embodiment of the invention, said real time data and history data store to local data base be Access, SQL Server, DB2 or oracle database.
In one embodiment of the invention, said host computer IPC is written to technological parameter in the reception area of slave computer of said cotton comber, and reads the real-time working condition and the operation conditions of slave computer of cotton comber.
In one embodiment of the invention, said host computer IPC carries out communication through the slave computer of Modbus agreement and said cotton comber.
In one embodiment of the invention, said host computer IPC links to each other with the slave computer of said cotton comber through the RS485 serial ports.
In one embodiment of the invention, said host computer IPC demonstrates the ruuning situation and the state of said combing machine and each main check point present located state and all kinds of warning message with the display mode of graph windowization.
In one embodiment of the invention; After said combing machine breaks down; To on the interface of said host computer IPC, the mode with flicker show combing machine number, failure message, fault occurrence positions and the time of failure that breaks down, and write failure message in the said database.
The intensive data collection and the supervisory system of the cotton comber that proposes through the present invention can improve data effectively and report efficient, reduce the cost of recruitment, accelerate data and report statistics speed, reduce resource loss, bring great convenience for the resource management of enterprise.
Aspect that the present invention adds and advantage part in the following description provide, and part will become obviously from the following description, or recognize through practice of the present invention.
Description of drawings
Above-mentioned and/or additional aspect of the present invention and advantage are from obviously with easily understanding becoming the description of embodiment below in conjunction with accompanying drawing, wherein:
Fig. 1 is the intensive data collection and the supervisory system process flow diagram of the cotton comber of the embodiment of the invention;
Fig. 2 is the intensive data collection and the supervisory system one-piece construction figure of the cotton comber of the embodiment of the invention;
Fig. 3 is the data transmission scheme of master-slave equipment in the ModBus communication of the embodiment of the invention.
Embodiment
Describe embodiments of the invention below in detail, the example of said embodiment is shown in the drawings, and wherein identical from start to finish or similar label is represented identical or similar elements or the element with identical or similar functions.Be exemplary through the embodiment that is described with reference to the drawings below, only be used to explain the present invention, and can not be interpreted as limitation of the present invention.
The present invention be directed to network data and report, and the intensive data collection and the supervisory system of a kind of cotton comber that proposes can improve data to report efficient effectively; Reduce the cost of recruitment; Accelerate data and report statistics speed, reduce resource loss, bring great convenience for the resource management of enterprise.
Be described in detail with reference to the attached drawings cotton comber image data supervisory system below according to the embodiment of the invention.
Embodiments of the invention are the situation that report to cotton comber operational factor and real time data; And the intensive data collection and the supervisory system of a kind of cotton comber that proposes; This system can be in time, accurately, be reported to the ERP network in this workspace to operation conditions in the cotton comber operational process and real time data reliably; Through this ERP network can understand with the Control work district in the operation of all cotton combers, thereby can manage and control all cotton combers concentratedly, make to produce to have obtained unified planning; Improve production efficiency, reduced the cost of recruitment.Therefore, intensive data collection and supervisory system through this cotton comber can make the resource management of enterprise better disposed, and have strengthened the market competitiveness of enterprise.
For intensive data collection and supervisory system to the cotton comber of the embodiment of the invention have clearer understanding, at first brief account is done in the intensive data collection of the cotton comber of embodiments of the invention and the formation of supervisory system.
As shown in Figure 1, show cotton comber image data supervisory system process flow diagram according to the embodiment of the invention, the intensive data collection of wherein said cotton comber and supervisory system adopt ICP/IP protocol 5 and ERP network 1 to carry out data transmission.The data acquisition flow of cotton comber image data supervisory system has been shown in Fig. 1; Comprise a host computer IPC2; Be used to monitor the slave computer 4 of cotton comber and gather reported data and issue data to the slave computer 4 of cotton comber; Host computer IPC2 links to each other with many serial ports MOXA3 through OPC driving interface 6, and the slave computer 4 of cotton comber links to each other with many serial ports MOXA3 through RS485 interface 7, adopts the Modbus agreement to carry out communication between the slave computer 4 of host computer IPC2 and cotton comber.In practical application; The slave computer 4 of cotton comber reports host computer IPC2 to real time data and historical data through the Modbus agreement in operational process; Host computer IPC2 also is used to receive the control information that the slave computer 4 of cotton comber sends in addition, thus the operational process of the slave computer 4 of control cotton comber.In one embodiment of the invention; Real time data that host computer IPC2 handle obtains from cotton comber 4 and history data store are in local data base; For example Access, SQL Server, DB2 or oracle database; Certainly can also be other forms of storage medium; These all should be classified as in protection scope of the present invention, and host computer IPC2 sends to the information in the database in the ERP network 1 subsequently, between the slave computer 4 of cotton comber and ERP network 1, have accomplished a data transfer like this.Certainly, opposite basically at the process and the said process of the slave computer 4 that sends the control information among the ERP to cotton comber, in order to prevent redundancy, no longer elaborate here.
For more detailed declarative data transmission course; In one embodiment of the invention; Host computer IPC2 reads the data of depositing in the data communication workspace (sending area) of slave computer 4 of cotton comber through recycle design; Stored data packet is drawn together the yield data of cotton comber in the slave computer 4 of cotton comber, failure condition, electricity consumption data, current production technology data etc.
In one embodiment of the invention; The slave computer 4 of cotton comber comprises in the data procedures that receives host computer IPC2 transmission; Be written to technological parameter by host computer IPC2 in the data communication workspace (region of acceptance) of slave computer 4 of cotton comber; Data are controlled the operation of the slave computer 4 of cotton comber in the internal work district of the slave computer 4 of cotton comber, wherein, control data comprises machine speed, fixed length, brush cylinder gap periods, sliver detection time and thick-thin-strip data etc.
In one embodiment of the invention; The intensive data collection of this cotton comber and the ipc monitor process of supervisory system comprise; On host computer IPC2 terminal, demonstrate the ruuning situation and the state of the slave computer 4 of cotton comber with the mode of graph windowization, and each main check point present located state and all kinds of warning message.Thereby can detect the running status of the slave computer 4 of cotton comber in real time.In some embodiments of the invention; The slave computer 4 of cotton comber break down or other problem in; Host computer IPC2 is presented at the mode of the information of the slave computer 4 of the cotton comber that breaks down with flicker on the screen of host computer IPC2 at once; Failure message comprises fault machine number, failure message, fault occurrence positions and time of failure; And after host computer IPC2 detects failure message, also be used for sending to failure message the slave computer 4 of cotton comber, and store failure message in the local data base into through programmed control.
In addition; In an embodiment of the present invention; The Modbus-RTU network communication protocol of standard is adopted in communication between the slave computer 4 of host computer IPC and cotton comber, and Master-Slave (MS master-slave) mode is used in MODBUS communication, wherein; Only have a main equipment (host computer IPC) to be responsible for transmission, other slave unit (slave computer of cotton comber) data that inquiry provides according to main equipment are made respective reaction.In addition, in some embodiments of the invention, the slave computer 4 of cotton comber through the Modbus-RTU communications protocol in the modbus-rtu of sending area and reception area data communication address range of distribution is:
| The sending area definition | Region of acceptance distributes |
| 40000: the date | 40100: set the speed of a motor vehicle |
| 40001: the time | 40101: creeling length |
| 40002: the speed of a motor vehicle | 40102: early warning length |
| 40003: output | 40103: brush cylinder gap periods |
| 40004: efficient | 40104: brush cylinder duration |
| 40005: current order of classes or grades at school | 40105: the thick-thin-strip detected value |
| ?40006： | 40106: the noodles fluctuation range |
| ?...... | ?...... |
| ?40099： | ?40199： |
Fig. 2 is intensive data collection and the one-piece construction figure of supervisory system of the cotton comber of the embodiment of the invention; Observe in conjunction with Fig. 1; In an embodiment of the present invention, from figure, can find out obviously that this system comprises the slave computer 4 (cotton comber) of a host computer IPC2, one or more cotton comber.
For the Modbus communication mode is had clearer understanding; Below just to Modbus communication do brief account; Modbus uses Master-Slave (MS master-slave) mode; Only have a main equipment (host computer IPC) to be responsible for transmission, other slave unit (slave computer of cotton comber) data that inquiry provides according to main equipment are made respective reaction.Be illustrated in figure 3 as the data transmission scheme of master-slave equipment in the Modbus communication of the embodiment of the invention; In conjunction with Fig. 1; In one embodiment of the invention; The querying condition that host computer IPC2 sends, the slave computer 4 of cotton comber is returned to host computer IPC2 to the result according to said querying condition, thereby guarantees that host computer IPC2 can obtain and send data fast.
The intensive data collection and the supervisory system of the cotton comber that proposes through the present invention can report the real time data of cotton comber the ERP system of unified management accurately, in time, efficiently, from but information has obtained unified management; Make the resource management of enterprise obtain unified planning; Strengthened the dynamics of management and reduced management costs, and ERP system can be controlled the operation of cotton comber in time through unified management; Convenient operational parameter control; Send to accurately and fast on the control device of each cotton comber, and then strengthened unified management cotton comber, and then to the integrated facility of having brought of the resource management of enterprise.
Although illustrated and described embodiments of the invention; For those of ordinary skill in the art; Be appreciated that under the situation that does not break away from principle of the present invention and spirit and can carry out multiple variation, modification, replacement and modification that scope of the present invention is accompanying claims and be equal to and limit to these embodiment.
Claims (8)
1. an intensive data collection and a supervisory system that is used for cotton comber is characterized in that, comprising:
A host computer IPC is used to gather and monitor data that the slave computer of cotton comber reports and issues data to the slave computer of cotton comber;
The slave computer of one or more cotton comber is connected with host computer IPC through many serial ports, carries out exchanges data; Host computer IPC links to each other with said many serial ports through the OPC driving interface; And said many serial ports are connected with the slave computer of cotton comber; Said host computer IPC is used to read and gather the real time data and the historical data of the slave computer of cotton comber; And to the slave computer of cotton comber send control information and technological parameter with the operation of the slave computer of control cotton comber
Wherein, Said host computer IPC is used to store the real time data and the historical data of the slave computer of cotton comber; And said real time data and history data store in local data base; Said host computer IPC is written to processing parameter in the reception area of slave computer of cotton comber, and reads the real-time working condition and the operation conditions of slave computer of cotton comber.
2. the intensive data collection and the supervisory system of cotton comber as claimed in claim 1 is characterized in that, said host computer IPC links to each other with the ERP network through ICP/IP protocol, to carry out exchanges data.
3. the intensive data collection and the supervisory system of cotton comber as claimed in claim 1 is characterized in that, said host computer IPC reads the data in the slave computer sending area of said cotton comber through recycle design.
4. the intensive data collection and the supervisory system of cotton comber as claimed in claim 1 is characterized in that, said real time data and history data store to local data base be Access, SQLServer, DB2 or oracle database.
5. the intensive data collection and the supervisory system of cotton comber as claimed in claim 1 is characterized in that, said host computer IPC carries out communication through the slave computer of Modbus agreement and cotton comber.
6. the intensive data collection and the supervisory system of cotton comber as claimed in claim 5 is characterized in that, the slave computer of said cotton comber links to each other with host computer IPC through the RS485 serial ports.
7. the intensive data collection and the supervisory system of cotton comber as claimed in claim 3; It is characterized in that; Said host computer IPC demonstrates the ruuning situation and the state of said combing machine and each main check point present located state and all kinds of warning message with the display mode of graph windowization.
8. the intensive data collection and the supervisory system of cotton comber as claimed in claim 6; It is characterized in that; After said cotton comber breaks down; Will be on the interface of said host computer IPC show the cotton comber platform that breaks down number, failure message, fault occurrence positions and time of failure, and write failure message in the said database with the mode of flicker.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010101874349A CN101840227B (en) | 2010-05-28 | 2010-05-28 | Centralized data collecting and monitoring system for cotton comber |
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| CN2010101874349A CN101840227B (en) | 2010-05-28 | 2010-05-28 | Centralized data collecting and monitoring system for cotton comber |
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| CN101840227A CN101840227A (en) | 2010-09-22 |
| CN101840227B true CN101840227B (en) | 2012-07-04 |
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| CN103197654A (en) * | 2013-04-17 | 2013-07-10 | 清华大学 | Monitoring system of standard semiconductor equipment based on organic photo conductor (OPC) |
| CN106790613A (en) * | 2016-12-30 | 2017-05-31 | 国网福建省电力有限公司 | A kind of hydroelectric power plant's auxiliary equipment communication means |
| CN106980892B (en) * | 2017-02-16 | 2020-07-07 | 威海市冠维智能科技有限公司 | Intelligent LCD screen display counter based on WIFI wireless networking |
| CN108111589A (en) * | 2017-12-15 | 2018-06-01 | 广东工业大学 | Collecting method, device, equipment and computer readable storage medium |
| CN110297577A (en) * | 2019-05-07 | 2019-10-01 | 惠科股份有限公司 | Picture display control method |
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