CN111983979A - Intelligent factory management system and method - Google Patents
Intelligent factory management system and method Download PDFInfo
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- CN111983979A CN111983979A CN201910434280.XA CN201910434280A CN111983979A CN 111983979 A CN111983979 A CN 111983979A CN 201910434280 A CN201910434280 A CN 201910434280A CN 111983979 A CN111983979 A CN 111983979A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to an intelligent factory management system which comprises a server, an MES system and a plurality of field equipment monitoring devices, wherein the MES system and the field equipment monitoring devices are in communication connection with the server. The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module. The MES system includes an MES interface. The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module. The invention also discloses an intelligent factory management method, which comprises the processes of equipment data acquisition, market information acquisition, production plan generation, production plan execution and the like. The invention adopts a scheme of carrying out big data analysis and updating the production plan in real time according to market factors and the like, and has the characteristic of updating the production plan in real time according to the market factors and the like so as to realize the optimal management of enterprises.
Description
Technical Field
The invention relates to an intelligent factory management system and method, in particular to an intelligent factory management system and method, and belongs to the field of intelligent factories.
Background
The intelligent factory utilizes the modern internet of things technology to realize the high automation of the office work, management and production of the factory, realizes strengthening and standardizing enterprise management, reduces working errors, improves the working efficiency, ensures the solution of the modern factory for safe production, and creates efficient production type enterprises by providing decision reference, strengthening the contact between the enterprises and the outside, sharing big data information. An enterprise production process execution system (MES) is a production information management system facing a production type enterprise workshop execution layer. The MES can provide a series of functional services such as manufacturing data management, production plan management, production scheduling management, inventory management, quality management and the like for the enterprises, and help the enterprises to efficiently manage the production process.
Disclosure of Invention
The intelligent factory management system and the intelligent factory management method disclose a new scheme, and the scheme of carrying out big data analysis and updating the production plan in real time according to market factors and the like is adopted, so that the problem that the production plan cannot be updated in real time according to external factors such as the market and the like in the conventional scheme is solved.
The intelligent factory management system comprises a server, an MES system and a plurality of field equipment monitoring devices, wherein the MES system and the field equipment monitoring devices are in communication connection with the server.
The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module, wherein the equipment information database is used for storing and managing field equipment information, the raw material information database is used for storing and managing raw material information, the semi-finished product information database is used for storing and managing semi-finished product information, the finished product information database is used for storing and managing finished product information, the production plan database is used for storing and managing production plan information, the market information database is used for storing and managing market information, the market information acquisition module is used for acquiring market information, and the market information analysis module is used for analyzing market information.
The MES system comprises an MES interface, wherein the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page, the equipment information page is used for managing equipment information, the raw material information page is used for managing raw material information, the semi-finished product information page is used for managing semi-finished product information, the finished product information page is used for managing finished product information, the market information page is used for managing market information, and the production plan page is used for managing a production plan.
The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module, wherein the human-computer interaction interface is used for human-computer interaction, the device operation parameter acquisition module is used for acquiring device operation parameters, and the device control module is used for controlling the device.
The invention also discloses an intelligent factory management method which is based on an intelligent factory management system, wherein the intelligent factory management system comprises a server, an MES system and a plurality of field equipment monitoring devices, and the MES system and the field equipment monitoring devices are in communication connection with the server. The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module. The MES system comprises an MES interface, wherein the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page. The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module. The method comprises the following steps: the device operation parameter acquisition module acquires operation parameter information of field devices in real time and uploads the operation parameter information to the device information database, the market information acquisition module acquires market supply and demand information in real time from an external network and stores the market supply and demand information in the market information database, a background manager accesses the device information database, the material information database, the semi-finished product information database, the finished product information database and device operation information, raw material information, semi-finished product information, finished product information and market information in the market information database through a device information page, a background manager invokes a market information analysis module through a production plan page to invoke an optimal production plan which is generated according to a set algorithm and stored in a production plan page for the background manager to audit And the plan database is simultaneously sent to the equipment control module, the equipment control module controls the field equipment to carry out production processing according to the received production plan, and the field operator monitors the operation of the field equipment through a human-computer interaction interface.
Furthermore, the server of the method further comprises an abnormal data filtering module and an alarm module, wherein the abnormal data filtering module is used for calling the equipment information database, the raw material information database, the semi-finished product information database and the finished product information database to filter and find abnormal data and then calling the alarm module to generate alarm information and send the alarm information to the equipment information page, the raw material information page, the semi-finished product information page and the finished product information page for display.
Furthermore, the server of the method further comprises an emergency production management module, the MES interface further comprises an emergency production scheme setting page, a background manager uploads an emergency scheme to be stored in the production plan database through the emergency production scheme setting page, and the emergency production management module generates an emergency production plan according to the emergency scheme in the production plan database in the state that the MES system fails and sends the emergency production plan to the equipment control module for emergency production and processing.
The intelligent factory management system and the intelligent factory management method adopt a scheme of carrying out big data analysis and real-time updating of the production plan according to market factors and the like, and have the characteristic of being capable of updating the production plan in real time according to the market factors and the like so as to realize the optimal management of enterprises.
Drawings
FIG. 1 is a schematic diagram of an intelligent plant management system.
Detailed Description
As shown in FIG. 1, the intelligent factory management system of the invention comprises a server, an MES system and a plurality of field equipment monitoring devices, wherein the MES system and the plurality of field equipment monitoring devices are in communication connection with the server. The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module, wherein the equipment information database is used for storing and managing field equipment information, the raw material information database is used for storing and managing raw material information, the semi-finished product information database is used for storing and managing semi-finished product information, the finished product information database is used for storing and managing finished product information, the production plan database is used for storing and managing production plan information, the market information database is used for storing and managing market information, the market information acquisition module is used for acquiring market information, and the market information analysis module is used for analyzing market information. The MES system comprises an MES interface, wherein the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page, the equipment information page is used for managing equipment information, the raw material information page is used for managing raw material information, the semi-finished product information page is used for managing semi-finished product information, the finished product information page is used for managing finished product information, the market information page is used for managing market information, and the production plan page is used for managing a production plan. The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module, wherein the human-computer interaction interface is used for human-computer interaction, the device operation parameter acquisition module is used for acquiring device operation parameters, and the device control module is used for controlling the device.
The invention also discloses an intelligent factory management method which is based on an intelligent factory management system, wherein the intelligent factory management system comprises a server, an MES system and a plurality of field equipment monitoring devices, and the MES system and the field equipment monitoring devices are in communication connection with the server. The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module. The MES system comprises an MES interface, wherein the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page. The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module. The method comprises the following steps: the device operation parameter acquisition module acquires operation parameter information of field devices in real time and uploads the operation parameter information to the device information database, the market information acquisition module acquires market supply and demand information in real time from an external network and stores the market supply and demand information in the market information database, a background manager accesses the device information database, the material information database, the semi-finished product information database, the finished product information database and device operation information, raw material information, semi-finished product information, finished product information and market information in the market information database through a device information page, a background manager invokes a market information analysis module through a production plan page to invoke an optimal production plan which is generated according to a set algorithm and stored in a production plan page for the background manager to audit And the plan database is simultaneously sent to the equipment control module, the equipment control module controls the field equipment to carry out production processing according to the received production plan, and the field operator monitors the operation of the field equipment through a human-computer interaction interface.
The scheme adopts a scheme of carrying out big data analysis and real-time updating of the production plan according to market factors and the like, the production plan can be established and updated in real time according to the current conditions of the enterprise and the actual market supply and demand and policy factors, the operation state of the enterprise can be adjusted from multiple angles, for example, from the angle of clearing the warehouse and keeping the inventory, the production plan can be established according to the product catalogue with the maximum market sales volume at present, the sales volume is ensured, the overstock of the inventory is avoided, or from the angle of maximizing profit of the enterprise, the production plan is established according to the product catalogue with the maximum market profit at present, the maximization of the sales profit is realized, or the production plan can be established according to the management purposes of balanced allocation of raw materials, semi-finished products and finished products, the balanced allocation of. When the background administrator examines the generated production plan, the plan can be adjusted according to the current policy, the production management purpose of an enterprise is accurately realized, and the management efficiency and quality of the intelligent factory are greatly improved.
In order to ensure the normal operation of the system and effectively prevent accidents or make a response in time after an accident occurs, the server of the method further comprises an abnormal data filtering module and an alarm module, wherein the abnormal data filtering module is used for calling the equipment information database, the raw material information database, the semi-finished product information database and the finished product information database to filter and find abnormal data and then calling the alarm module to generate alarm information and send the alarm information to the equipment information page, the raw material information page, the semi-finished product information page and the finished product information page for display, and a background manager is used for timely processing according to the monitored alarm information.
In order to ensure that a factory can avoid production stop loss under the condition that the MES system fails, the server of the method further comprises an emergency production management module, the MES interface further comprises an emergency production scheme setting page, a background manager uploads an emergency scheme through the emergency production scheme setting page and stores the emergency scheme into a production plan database, and the emergency production management module generates an emergency production plan according to the emergency scheme in the production plan database under the condition that the MES system fails and sends the emergency production plan to an equipment control module for emergency production processing.
The systems, devices, modules, and the like disclosed in the present disclosure may be implemented by using general and customary schemes known in the art, and the algorithms may be implemented by using known general and customary algorithms, or may be modified as appropriate according to specific situations.
The intelligent plant management system and method of the present invention are not limited to the disclosure of the specific embodiments, the technical solutions presented in the embodiments can be extended based on the understanding of those skilled in the art, and the simple alternatives made by those skilled in the art according to the present invention in combination with the common general knowledge also belong to the scope of the present invention.
Claims (4)
1. The intelligent factory management system is characterized by comprising a server, an MES system and a plurality of field equipment monitoring devices, wherein the MES system and the field equipment monitoring devices are in communication connection with the server,
The server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module, wherein the equipment information database is used for storing and managing field equipment information, the raw material information database is used for storing and managing raw material information, the semi-finished product information database is used for storing and managing semi-finished product information, the finished product information database is used for storing and managing finished product information, the production plan database is used for storing and managing production plan information, the market information database is used for storing and managing market information, the market information acquisition module is used for acquiring market information, and the market information analysis module is used for analyzing market information,
the MES system comprises an MES interface, the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page, the equipment information page is used for managing equipment information, the raw material information page is used for managing raw material information, the semi-finished product information page is used for managing semi-finished product information, the finished product information page is used for managing finished product information, the market information page is used for managing market information, the production plan page is used for managing a production plan,
The field device monitoring device comprises a human-computer interaction interface, a device operation parameter acquisition module and a device control module, wherein the human-computer interaction interface is used for human-computer interaction, the device operation parameter acquisition module is used for acquiring device operation parameters, and the device control module is used for controlling devices.
2. The intelligent factory management method is based on an intelligent factory management system, the intelligent factory management system comprises a server, an MES system and a plurality of field device monitoring devices, the MES system and the field device monitoring devices are in communication connection with the server, the server comprises an equipment information database, a raw material information database, a semi-finished product information database, a production plan database, a market information acquisition module and a market information analysis module, the MES system comprises an MES interface, the MES interface comprises an equipment information page, a raw material information page, a semi-finished product information page, a market information page and a production plan page, the field device monitoring devices comprise a human-machine interaction interface, an equipment operation parameter acquisition module and an equipment control module, the method is characterized by comprising the following steps:
The device operation parameter acquisition module acquires operation parameter information of field devices in real time and uploads the operation parameter information to the device information database, the market information acquisition module acquires market supply and demand information in real time from an external network and stores the market supply and demand information in the market information database, a background manager accesses the device information database, the material information database, the semi-finished product information database, the finished product information database and device operation information, raw material information, semi-finished product information, finished product information and market information in the market information database through a device information page, a background manager invokes a market information analysis module through a production plan page to invoke an optimal production plan which is generated according to a set algorithm and stored in a production plan page for the background manager to audit And the plan database is simultaneously sent to the equipment control module, the equipment control module controls the field equipment to carry out production processing according to the received production plan, and the field operator monitors the operation of the field equipment through a human-computer interaction interface.
3. The intelligent factory management method according to claim 2, wherein the server further comprises an abnormal data filtering module and an alarm module, wherein the abnormal data filtering module calls the equipment information database, the raw material information database, the semi-finished product information database and the finished product information database to filter and find abnormal data, and then calls the alarm module to generate alarm information, and the alarm information is sent to the equipment information page, the raw material information page, the semi-finished product information page and the finished product information page to be displayed.
4. The intelligent factory management method according to claim 2, wherein the server further comprises an emergency production management module, the MES interface further comprises an emergency production scheme setting page, the background manager uploads the emergency scheme to the production plan database through the emergency production scheme setting page, and the emergency production management module generates an emergency production plan according to the emergency scheme in the production plan database in the case of the fault of the MES system and sends the emergency production plan to the equipment control module for emergency production processing.
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| CN201910434280.XA CN111983979A (en) | 2019-05-23 | 2019-05-23 | Intelligent factory management system and method |
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| CN201910434280.XA CN111983979A (en) | 2019-05-23 | 2019-05-23 | Intelligent factory management system and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112668740A (en) * | 2021-01-20 | 2021-04-16 | 大连海事大学 | Management platform of wisdom shipyard |
| CN112836961A (en) * | 2021-02-01 | 2021-05-25 | 北京优三维科技信息有限公司 | Digital factory intelligent platform |
| CN113570336A (en) * | 2021-07-28 | 2021-10-29 | 上海致景信息科技有限公司 | Production scheduling method and device for textile industry and processor |
| CN113805522A (en) * | 2021-08-26 | 2021-12-17 | 武汉钢铁集团耐火材料有限责任公司 | System and method for remotely controlling refractory material production by market end |
-
2019
- 2019-05-23 CN CN201910434280.XA patent/CN111983979A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112668740A (en) * | 2021-01-20 | 2021-04-16 | 大连海事大学 | Management platform of wisdom shipyard |
| CN112668740B (en) * | 2021-01-20 | 2023-12-26 | 大连海事大学 | Management platform of wisdom shipyard |
| CN112836961A (en) * | 2021-02-01 | 2021-05-25 | 北京优三维科技信息有限公司 | Digital factory intelligent platform |
| CN113570336A (en) * | 2021-07-28 | 2021-10-29 | 上海致景信息科技有限公司 | Production scheduling method and device for textile industry and processor |
| CN113805522A (en) * | 2021-08-26 | 2021-12-17 | 武汉钢铁集团耐火材料有限责任公司 | System and method for remotely controlling refractory material production by market end |
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