CN105892433A - Mobile Internet-based industrial remote monitoring system and control method thereof - Google Patents
Mobile Internet-based industrial remote monitoring system and control method thereof Download PDFInfo
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- CN105892433A CN105892433A CN201610341446.XA CN201610341446A CN105892433A CN 105892433 A CN105892433 A CN 105892433A CN 201610341446 A CN201610341446 A CN 201610341446A CN 105892433 A CN105892433 A CN 105892433A
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- device controller
- monitoring
- central server
- state variable
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to the industrial control monitoring technical field and provides a mobile Internet-based industrial remote monitoring system and a control method thereof. The system includes a central server, an application server, an equipment monitoring end and an equipment controller; the central server is used for carrying out network access management on the equipment controller; the application server is used for acquiring the state variables of the equipment controller and transmitting the acquired state variables to the equipment monitoring end; and the equipment monitoring end is used for monitoring the equipment controller according to the state variables. According to the mobile Internet-based industrial remote monitoring system of the invention, the state variables of the equipment controller are acquired through the application server, so that the monitoring system can realize monitoring on the remote equipment controller and can timely discover the fault of the equipment controller.
Description
Technical field
The present invention relates to Industry Control monitoring technical field, be specifically related to a kind of based on mobile interchange
The industrial long distance control system of net and method thereof.
Background technology
Along with a new generations such as the arrival of the new round industrial revolution, cloud computing, big data, Internet of Things
Information technology effect in following manufacturing industry is more and more important, so needing to accelerate a new generation
Information technology and manufacturing fusion, using intelligence manufacture as main direction, advance manufacture process
Intelligent.In major fields Pilot project construction intelligent plant/digitlization workshop, accelerate human-machine intelligence and hand over
Mutually, industrial robot, Intelligent logistics manage, increase the technology and equipments such as material manufacture in production process
In application, promote that the simulation optimization of manufacturing process, Digital Control, status information are supervised in real time
Survey and Self Adaptive Control.
Existing monitoring system the most simply uses single communication modes simply to monitor equipment,
But along with device controller automatization level improves constantly, industrial system becomes to become increasingly complex,
Existing monitoring system cannot meet the Industry Control of complexity on-the-spot must monitor demand.And,
Existing monitoring system when monitoring device fails, professional due to technology, need
Expert and technical staff's field diagnostic analysis please fix a breakdown and need certain time, due to cannot and
Time equipment fault is keeped in repair and causes huge economic loss to enterprise.Therefore, produce
A set of remote monitoring maintenance system is badly in need of in enterprise, when an error occurs, field apparatus is carried out journey
Sequence monitors in real time and revises, and is directly remotely solved by system or provide maintenance to solve
Scheme, it is achieved remotely discharge in fault restoration.
Summary of the invention
The defect existed for prior art, the present invention proposes a kind of work based on mobile Internet
Industry long distance control system and method thereof, with solve prior art exist when device fails
The problem that cannot be carried out keeping in repair timely and cause huge economic loss.
For this purpose it is proposed, first aspect, the invention discloses industry based on mobile Internet remotely
Monitoring system, including: central server, application server, monitoring of tools end and equipment control
Device；
Described central server, for carrying out the management that networks to described device controller；
Described application server, for the state variable of described device controller is acquired,
And the state variable collected is transferred to described monitoring of tools end；
Described monitoring of tools end, for according to described state variable, enters described device controller
Row monitoring.
Alternatively, described system also includes: plant maintenance end, described plant maintenance end, is used for
According to described state variable, described device controller is safeguarded；
Correspondingly, described central server, it is additionally operable to described plant maintenance end is carried out account pipe
Reason.
Alternatively, also include: mobile monitor end；
Described mobile monitor end, for by web browser, the fortune to described device controller
Row state and/or warning message are monitored.
Alternatively, also include: industry router；
Described central server, is additionally operable to described industry router is carried out the management that networks, including:
Statistic, line duration statistics, traffic statistics, positional information, alarm event record, day
Will record, user configuration information record and user account operation record.
Alternatively, when there is at least two for the user name account of logging device controller,
Also include: rights manager；
Described rights manager, for arranging corresponding power for described at least two user name account
Limit.
First aspect, the invention discloses the control method of described system, including:
Central server carries out the management that networks to device controller；
The state variable of described device controller is acquired by application server, and will collect
State variable be transferred to monitoring of tools end；
Described device controller, according to described state variable, is monitored by described monitoring of tools end.
Alternatively, described central server carries out the management that networks to device controller, specifically includes:
Described central server carries out the management that networks to device controller, and enters plant maintenance end
Row account management；
Correspondingly, described method also includes:
Described device controller is safeguarded by described plant maintenance end according to described state variable.
Alternatively, described device controller is entered by described plant maintenance end according to described state variable
Row is safeguarded, specifically includes:
Described plant maintenance end logs in remote maintenance platform, and described remote maintenance platform shows to be waited to tie up
The device controller protected；
According to described device controller to be safeguarded, set up and described device controller to be safeguarded
Maintenance channel；
According to default maintenance mode, by described maintenance channel, to described equipment to be safeguarded
Controller is safeguarded.
Alternatively, also include:
Mobile monitoring terminal passes through web browser, to the running status of described device controller and
/ or warning message be monitored.
Alternatively, also include:
Described central server is industry router distribution network access license, so that described industry road
It is entered into described central server by device；
Described application server according to described in be entered into the industrial router of described central server,
Escape way is set up by vpn communications protocol mode and described device controller, and by described
The state variable of described device controller is acquired by escape way.
The state variable of device controller is acquired by the present invention by application server so that
This monitoring system can realize the monitoring to Remote Device Control device, it is possible to discovering device controls in time
The fault of device.
Accompanying drawing explanation
In order to be illustrated more clearly that disclosure embodiment or technical scheme of the prior art, below
The accompanying drawing used required in embodiment or description of the prior art will be briefly described, aobvious and
Easily insight, the accompanying drawing in describing below is only some embodiments of the disclosure, for this area
From the point of view of those of ordinary skill, on the premise of not paying creative work, it is also possible to according to these
Figure obtains other accompanying drawing.
The industry based on mobile Internet that Fig. 1 provides for one embodiment of the invention remotely monitors system
The structural representation of system；
The industry based on mobile Internet that Fig. 2 provides for one embodiment of the invention remotely monitors system
The structural representation of system；
The industry based on mobile Internet that Fig. 3 provides for one embodiment of the invention remotely monitors system
The flow chart of the control method of system；
The industry based on mobile Internet that Fig. 4 provides for one embodiment of the invention remotely monitors system
The workflow diagram of system.
Description of reference numerals
In figure, 10: central server 20: application server 30: monitoring of tools end 40:
Device controller 50: plant maintenance end 60: mobile monitor end 70: industry router.
Detailed description of the invention
Below in conjunction with the accompanying drawing in disclosure embodiment, to the technical side in disclosure embodiment
Case is clearly and completely described, it is clear that described embodiment is only the present invention one
Divide embodiment rather than whole embodiments.Based on the embodiment in the disclosure, this area is general
The every other embodiment that logical technical staff is obtained under not making creative work premise,
Broadly fall into the scope of disclosure protection.
As it is shown in figure 1, the disclosure one embodiment provides a kind of industry based on mobile Internet
Long distance control system, this system includes: central server 10, application server 20, Supervision
Control end 30 and device controller 40；
Central server 10, for carrying out the management that networks to device controller 40；
Application server 20, for being acquired the state variable of device controller 40, and leads to
Cross network and the state variable collected is transferred to monitoring of tools end 30；
Certainly, described application server 20 also can carry out data classification, return described state variable
Shelves or communication etc. process, and this is not any limitation as by present embodiment.
Monitoring of tools end 30, according to described state variable, is monitored device controller 40.
A kind of based on mobile Internet the industrial long distance control system that the present embodiment provides, passes through
The state variable of device controller is acquired by application server so that this monitoring system can be real
The now monitoring to Remote Device Control device, it is possible to the fault of discovering device controller in time.
For ease of to needing the device controller safeguarded to safeguard, alternatively, described system is also
Including: plant maintenance end 50, described plant maintenance end 50, for according to described state variable pair
Described device controller 40 is safeguarded；
Correspondingly, described central server 10, it is additionally operable to described plant maintenance end 50 is carried out account
Family manages.
When an error occurs, field apparatus is carried out program and monitors in real time and revise, and directly lead to
System of crossing remotely solves or provides maintenance solution, it is achieved remotely discharges and repaiies in fault
Multiple, safeguard to scene without expert and technical staff, it is to avoid due to cannot be timely
Equipment fault is keeped in repair and causes huge economic loss to enterprise.
Specifically, as in figure 2 it is shown, the industry based on mobile Internet of the present embodiment offer is remote
Range monitoring system also includes mobile monitor end 60；
Mobile monitor end 60, for by web browser, the operation to device controller 40
State and/or warning message are monitored.
In implementing, described plant maintenance end 50 and described mobile monitor end 60 can pass through
The communication modes such as 3G/4G or WIFI are connected with internet.
Specifically, the monitoring system in the present embodiment also includes industry router 70；Center service
Device 10, being additionally operable to industry router 70 is carried out the management that networks, including: statistic, online
Time statistics, traffic statistics, positional information, alarm event record, log recording, Yong Hupei
Confidence breath record and user account operation record.
Specifically, the central server in the present embodiment is arranged in high in the clouds, application server with set
Standby monitoring client is in same LAN, and is connected with internet by fire wall, industry road
It is connected with internet by 3G/4G or WIFI by device, plant maintenance end, mobile monitor end.
Specifically, DM device management platform installed by central server, is responsible for operation field
Industry router, device controller carry out the management that networks, it is provided that industry router WEB terminal, set
For safeguarding end account management service, statistic, line duration statistics, traffic statistics, position
Information, alarm event record, log recording, user configuration information record and user account
Operation note.
Specifically, MCS monitor supervision platform installed by application server, becomes the state of device controller
Amount is acquired, and the state variable collected carries out variable classification, files, forward and lead to
News etc..
Specifically, plant maintenance end installs remote maintenance software REMS, sets needs maintenance
Preparation controller is safeguarded.
Specifically, a kind of based on mobile Internet the industrial long distance control system in the present embodiment,
Also include the rights manager not shown in figure；
When there is at least two for the user name account of logging device controller, also include:
Rights manager；
Described rights manager, for arranging corresponding authority at least two user name account.
A kind of based on mobile Internet the industrial long distance control system that the present embodiment provides, is depositing
When multiple device controller, the device controller being different by rights manager is arranged accordingly
Authority, it is ensured that accuracy and the accuracy of maintenance to the monitoring of distinct device controller.
It should be noted that when there is multiple device controller, need to arrange and equipment control
The industrial router of device equal number.
As it is shown on figure 3, another embodiment of the disclosure provides a kind of as above based on movement
The control method of the industrial long distance control system of internet, the method comprises the steps that S1 is extremely
S5:
S1, central server carry out the management that networks to device controller；
Specifically, between described central server and described device controller, communication is set up in advance
Link, described industry router and described device controller between communication link；
Specifically, when platform is arranged, by arranging the company of industry router and device controller
Connect port.
The state variable of described device controller is acquired by S2, application server, and will adopt
Collect to state variable be transferred to monitoring of tools end；
Described device controller, according to described state variable, is carried out by S3, described monitoring of tools end
Monitoring.
The control of a kind of based on mobile Internet the industrial long distance control system that the present embodiment provides
Method, by the state change of the device controller that application server collection is connected with device controller
Amount, and read the state variable of device controller by monitoring of tools end, by plant maintenance end
According to state variable to needing the device controller safeguarded to carry out remote maintenance, without specialty
Technical staff safeguards to scene, it is to avoid when device controller breaks down, due to cannot
Safeguard the economic loss caused in time.
Specifically, the control method of the above-mentioned monitoring system that the present embodiment provides, also include in figure
Unshowned following steps S4:
Described state variable is processed by S4, described plant maintenance end, and to described equipment control
Device processed is safeguarded.
Specifically, the control method of the above-mentioned monitoring system that the present embodiment provides, also include in figure
Unshowned following steps S5:
S5, described mobile monitoring terminal pass through web browser, the fortune to described device controller
Row state and warning message are monitored.
Step S5 may particularly include:
S51: described plant maintenance end logs in remote maintenance platform, and described remote maintenance platform shows
Device controller to be safeguarded；
S52: according to described device controller to be safeguarded, sets up and described equipment control to be safeguarded
The maintenance channel of device processed；
Specifically, described plant maintenance end logs in remote maintenance software REMS, described long-range dimension
Protect software REMS and show device controller to be safeguarded.
S53: according to default maintenance mode, by described maintenance channel, to described to be safeguarded
Device controller is safeguarded.
The running status of device controller is monitored by the present embodiment by mobile monitor end, makes
User can at any time with the running status with device controller be monitored.
Specifically, the control method of the monitoring system as above that the present embodiment provides, also wrap
Include the following steps S6 to S7 not shown in figure:
S6, described central server are industry router distribution network access license, so that described work
Industry router is entered into described central server；
S7, described application server according to described in be entered into described central server industry route
Device, sets up escape way by vpn communications protocol mode and described device controller, and passes through
The state variable of described device controller is acquired by described escape way.
Specifically, the described central server in the present embodiment by DM device management platform is
Described industry router one network access license of distribution, so that described industry router is entered into institute
State DM device management platform.
Specifically, the process that industry router networks is:
(1) described central server is that described industry router divides by DM device management platform
Join a network access license；
(2) by described industry the statistic of router, line duration statistics, traffic statistics,
Positional information, alarm event record, log recording, user configuration information record and user
Account operation record is entered into described DM device management platform
Specifically, according to default maintenance programing software, by described maintenance channel, to described
Industrial router to be safeguarded is safeguarded.
Specifically, the control method of the monitoring system as above that the present embodiment provides, depositing
When at least two is for the user name account of logging device controller, the method also includes in figure
Unshowned following steps A1:
A1, described at least two user name account is arranged corresponding authority.
Specifically, the control method of the monitoring system as above that the present embodiment provides is utilized
Detailed process is:
With reference to Fig. 4, engineer is connected end by arranging industry Router Parameters with device controller
Mouthful, allow industry router set up communication with device controller, further according to the selection of industry router
Network, configuration with central server Connecting quantity.Center equipped with DM device management platform
Server gives each industry router one network access license number of distribution, during configuration, it is only necessary to WEB
Sign in DM device management platform, register a user account at DM device management platform,
Log in DM device management platform, DM device management platform is distributed to industry router and networks
Credit number is registered to platform, i.e. it can be seen that router state statistics, line duration statistics,
Traffic statistics, positional information, alarm event record, log recording, user configuration information record,
And user account operation record.Platform is provided with rights management, provides corresponding to different users
Authority.As multiple industry spot need to be increased, it is only necessary to increase at above-mentioned DM device management platform
Industry router network access license number, it is not necessary to be responsible for configuration.DM device management platform uses
Multistage rights management, full maintenance information security.
Database vendors pattern taked by application server and central server, according to being entered into DM
The industrial router of device management platform, sets up proprietary peace by vpn protocol mode and controller
Full tunnel.Control, according to different, the drive connection that use is different, carry out bottom variable data and adopt
Collection is to database.
Monitoring of tools end installs general configuration software, uses the mode of communication to build with application server
Vertical connection, selects the scene needing to be monitored, (is set to this locality by application server digital independent
Standby monitoring client), carry out picture configuration according to different technological processes, data and picture be made it right
Answer the functions such as Dynamic link library, Scripting Edition, warning message, report form statistics, WEB picture issue
Realize.Scene can be monitored by monitoring of tools end and control by operating personnel.
Plant maintenance end installs remote maintenance software REMS, uses and DM device management platform
Same account and password, as long as in the place having network, log in remote maintenance software REMS,
Remote maintenance software REMS can show the router of registration under account, and we have only to select to need
Controller to be safeguarded, sets up and proprietary safeguards escape way.After escape way is set up, equipment is tieed up
Protect end and controller is in same LAN.Open controller special maintenance programming software, right
Field controller carries out remote maintenance.
The control method of the monitoring system a kind of as above that the present embodiment provides is many existing
Individual user name account, by arranging different authorities to different user name accounts, it is ensured that right
Device controller carries out the accuracy safeguarded.
One of ordinary skill in the art will appreciate that: various embodiments above is only in order to illustrate the present invention
Technical scheme, be not intended to limit；Although the present invention being carried out with reference to foregoing embodiments
Detailed description, it will be understood by those within the art that: its still can to aforementioned respectively
Technical scheme described in embodiment is modified, or special to the most some or all of technology
Levy and carry out equivalent；And these amendments or replacement, do not make the essence of appropriate technical solution
Depart from the scope of the claims in the present invention.
Claims (10)
1. an industrial long distance control system based on mobile Internet, it is characterised in that including:
Central server, application server, monitoring of tools end and device controller；
Described central server, for carrying out the management that networks to described device controller；
Described application server, for the state variable of described device controller is acquired,
And the state variable collected is transferred to described monitoring of tools end；
Described monitoring of tools end, for according to described state variable, enters described device controller
Row monitoring.
System the most according to claim 1, it is characterised in that described system also includes:
Plant maintenance end, described plant maintenance end, it is used for according to described state variable described equipment control
Device processed is safeguarded；
Correspondingly, described central server, it is additionally operable to described plant maintenance end is carried out account pipe
Reason.
System the most according to claim 1 and 2, it is characterised in that also include: mobile
Monitoring client；
Described mobile monitor end, for by web browser, the fortune to described device controller
Row state and/or warning message are monitored.
System the most according to claim 1 and 2, it is characterised in that also include: industry
Router；
Described central server, is additionally operable to described industry router is carried out the management that networks, including:
Statistic, line duration statistics, traffic statistics, positional information, alarm event record, day
Will record, user configuration information record and user account operation record.
System the most according to claim 1 and 2, it is characterised in that have at least two
Individual when the user name account of logging device controller, also include: rights manager；
Described rights manager, for arranging corresponding power for described at least two user name account
Limit.
6. the control method of system as described in any one of claim 1-5, it is characterised in that
Including:
Central server carries out the management that networks to device controller；
The state variable of described device controller is acquired by application server, and will collect
State variable be transferred to monitoring of tools end；
Described device controller, according to described state variable, is monitored by described monitoring of tools end.
Method the most according to claim 6, it is characterised in that described central server pair
Device controller carries out the management that networks, and specifically includes:
Described central server carries out the management that networks to device controller, and enters plant maintenance end
Row account management；
Correspondingly, described method also includes:
Described device controller is safeguarded by described plant maintenance end according to described state variable.
Method the most according to claim 7, it is characterised in that described plant maintenance end root
According to described state variable, described device controller is safeguarded, specifically includes:
Described plant maintenance end logs in remote maintenance platform, and described remote maintenance platform shows to be waited to tie up
The device controller protected；
According to described device controller to be safeguarded, set up and described device controller to be safeguarded
Maintenance channel；
According to default maintenance mode, by described maintenance channel, to described equipment to be safeguarded
Controller is safeguarded.
9. according to the method according to any one of claim 6～8, it is characterised in that also include:
Mobile monitoring terminal passes through web browser, to the running status of described device controller and
/ or warning message be monitored.
Method the most according to claim 6, it is characterised in that also include:
Described central server is industry router distribution network access license, so that described industry road
It is entered into described central server by device；
Described application server according to described in be entered into the industrial router of described central server,
Escape way is set up by vpn communications protocol mode and described device controller, and by described
The state variable of described device controller is acquired by escape way.
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| CN201610341446.XA CN105892433A (en) | 2016-05-20 | 2016-05-20 | Mobile Internet-based industrial remote monitoring system and control method thereof |
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| CN106338976B (en) * | 2016-10-08 | 2019-02-19 | 中冶华天工程技术有限公司 | A kind of long-distance intelligent industrial control system and its control method |
| CN112488784A (en) * | 2020-11-26 | 2021-03-12 | 上海维宏智能技术有限公司 | System for realizing lease management control of numerical control machine tool based on industrial internet platform |
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