CN106338976A - Remote intelligent industrial control system and control method thereof - Google Patents

Remote intelligent industrial control system and control method thereof Download PDF

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Publication number
CN106338976A
CN106338976A CN201610877493.6A CN201610877493A CN106338976A CN 106338976 A CN106338976 A CN 106338976A CN 201610877493 A CN201610877493 A CN 201610877493A CN 106338976 A CN106338976 A CN 106338976A
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control
port
platform
user
intelligent
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CN201610877493.6A
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CN106338976B (en
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周煜申
高心宇
黄科
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Huatian Engineering and Technology Corp MCC
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Huatian Engineering and Technology Corp MCC
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/33Director till display
    • G05B2219/33139Design of industrial communication system with expert system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides a remote intelligent industrial control system and a control method thereof. A cloud platform is enabled to support control requests of any industrial users and can share information between the industrial users. The system comprises at least one intelligent monitoring platform, an industrial control cloud platform and at least one mobile client, wherein the industrial control cloud platform is corresponding to any one intelligent monitoring platform and any one mobile client, carries out authority management and division and manages behaviors and operation of each user; and the industrial control cloud platform performs big data calculation on monitoring information obtained through the intelligent monitoring platform, obtains concrete conditions of various industrial production behaviors and feeds data calculated through big data back to each mobile client so as to enable the users to improve their production behaviors and further provide support for intelligent manufacturing. According to the invention, the control requests of any one industrial user can be supported, and the information between the industrial users can be shared.

Description

A kind of long-distance intelligent industrial control system and its control method
Technical field
The present invention relates to industrial control field is and in particular to a kind of long-distance intelligent industrial control system and its control method.
Background technology
The various parameters that industrial automation is exactly in industrial production are to control purpose, realize various processes control, whole In industrial production, reduce the operation of live manpower as far as possible, and the energy beyond making full use of animal to be carried out with various information Production work, that is, referred to as industrial automation produces, and enables the process that industry is produced automatically to be referred to as industrial automation.
Application number 201510388075.6 intelligent industrial automatic control device, provides a kind of intelligent industrial Automated condtrol Device, including master control unit;Master control unit is internally provided with data storage cell, master control unit and circuit monitoring device Circuit connects, and master control unit is connected with interface unit and peripheral module circuit, and peripheral module is internally provided with numeric class peripheral hardware With simulation class peripheral hardware, numeric class peripheral hardware and simulation class peripheral hardware be all connected with master control element circuit, interface unit is internally provided with Input interface unit and communications interface unit, input interface unit and communications interface unit all be arranged on inside master control unit Data storage cell circuit connect.Mainly describe industry monitoring in existing patent and control equipment, rather than provide one Plant a whole set of cloud service system comprising in this being equipped in.Whether equipment is identical?The cloud service being adopted by equipment, is had What is distinguished?
Existing intelligent industrial automatic control device grows up on the basis of industry 2.0, industry 3.0, global design Unreasonable therefore have phenomenon much inconvenient to use, and does not add the big data characteristic such as internet and cloud computing, Information in industrial automation production process is not circulated, cannot produce, to client, the communications device customizing, above-mentioned for solving The problem mentioned, and towards internet+industrial development, the informationization in industrial production is flowed freely, so urgently Need a kind of intelligent industrial automation control system to solve the above problems.
Content of the invention
The invention provides a kind of long-distance intelligent industrial control system and its control method are so that this system can support appoints The management and control request of meaning industrial user, and the information between industrial user can be shared.
The present invention a kind of long-distance intelligent industrial control system, comprising: at least one intelligent monitoring platform, Industry Control cloud are put down Platform, at least one mobile client, described Industry Control cloud platform, corresponding any intelligent monitoring platform and any mobile client End, is carried out management and the division of authority, manages behavior and the operation of each user by Industry Control cloud platform;And work Industry controls cloud platform to be carried out big data calculating, drawn various industrial production behaviors by the monitoring information that intelligent monitoring platform obtains Concrete condition, and the data feedback that big data is calculated returns each user so that user can improve its production behavior, further There is provided for intelligent manufacturing and support.
Preferably, also include web client, carry out account registration for user, and intelligent monitoring platform parameters, binding, Sub- account priority assignation, the management of the various monitoring port of user and distribution;
Preferably, described intelligent monitoring platform, has detection and controls various hardware entities and data transfer effect, permissible By wired or wireless way, the data collecting often is transferred to Industry Control cloud platform at regular intervals, and permissible Accept the order of Industry Control cloud platform, and then carry out the control of port by monitoring module.
Preferably, described Industry Control cloud platform carries out data analysis and storage, is then distributed to each shifting according to authority Dynamic client.
Preferably, described mobile client carries out the inquiry of monitoring information for client, under control command on mobile phone Send out.
The control method of long-distance intelligent industrial control system of the present invention, comprising: following step:
(1) user carries out account account registration and apparatus bound by web client, on each intelligent monitoring platform There are unique id mark and unique key in face;
(2), after binding success, user can carry out the configuration of intelligent monitoring platform parameters, newly-built sub- account system on web System, to each different sub- account number distribution authority;
(3), after electricity on intelligent monitoring platform, can go to be registered to the ip address setting, Industry Control cloud platform receives After registration, the good parameter of user setup in previous step will be handed down to intelligent monitoring platform;
(4) after Industry Control cloud platform receives the data reporting up, with regard to write into Databasce, history of forming data;
(5) user starts to log in using the account account of registration on web in mobile client d, after logging in successfully, Industry Control cloud platform can return the detection data in its extent of competence to user, in user according to the authority of account account After login mobile client is checked, certain port is controlled.
Preferably, step (5) authority is divided into: administrator right, search access right, inquiry control authority, each authority can To be allocated according to the monitoring point above intelligent monitoring platform.
Preferably, step (5) user, except carrying out in addition to common control to port, can also be carried out remotely to port Configuration controls.
Preferably, the situation being 2 when port, described remotely control step is: user is configured in far-end, port i1 When being false for true and port i2, start timer, timer time has arrived rear closings o5 port and exported false Semaphore;
User, after far-end configuration, is remotely handed down to industrial cloud platform by web client or mobile client, industry Control platform is issued to specific executing agency intelligent monitoring platform in addressing;
After intelligent monitoring platform receives configuration-direct, just configured according to instruction, and started execute instruction;
Whether whether intelligent monitoring platform a monitoring port i1 is true, if continuing monitoring i2 if true be False, if both meet requirement simultaneously, then carry out countdown with regard to starting timer time;
If being unsatisfactory for requiring, then continue cycling through monitoring;
During timer starts countdown, i1 and i2 has any change, and timer all can be led to cancel, and New condition is waited to restart after meeting again;
After the completion of timer countdown, it is closed mode false according to command request setting o5 port.
Preferably, the situation being 4 when port, described remotely control step is: every 2 ports are one group, every group of port Work independently mutually, do not interfere with each other;The situation being 8 when port, 8 i1-i8 ports are one group, and this group port is passed through common Logic control completing one o1 port of job control, only when system meets this situation, just can start timing Device goes to control o1 port to be false.
The technology of the present invention effect: long-distance intelligent industrial control system of the present invention and its control method, build so One system based on industrial cloud platform, user inside freely can be configured operation, can support arbitrarily industrial The management and control request at family, and the information between industrial user can be shared;So that industrial equipment becomes unmanned, one Staff can correspond to much individual industrial equipments, and can be carried out remote operation, saved human cost with setup control. Industrial intelligent is made to become possibility.
Brief description
By being described to embodiment with reference to accompanying drawings below, the features described above of the present invention and technological merit will become More clear and easy to understand.
Fig. 1 is long-distance intelligent industrial control system general frame figure of the present invention.
Fig. 2 is the workflow diagram of long-distance intelligent industrial control system of the present invention wherein industrial control platform.
Fig. 3 is the Remote configuration logical flow chart of long-distance intelligent industrial control system of the present invention.
Specific embodiment
The embodiment of the industrial plateform system of automatic monitoring and control of the present invention to be described below with reference to the accompanying drawings. Those of ordinary skill in the art will be consequently realised that, in the case of without departing from the spirit and scope of the present invention, can be with various Different modes or a combination thereof are modified to described embodiment.Therefore, accompanying drawing and description are inherently illustrative, Rather than be used for limiting scope of the claims.Additionally, in this manual, accompanying drawing draws not in scale, and identical Reference represent identical part.
Long-distance intelligent industrial control system of the present invention, comprising: at least one intelligent monitoring platform, Industry Control cloud Platform, at least one mobile client, described Industry Control cloud platform, corresponding any intelligent monitoring platform and any mobile client End, is carried out management and the division of authority, manages behavior and the operation of each user by Industry Control cloud platform.And work Industry controls cloud platform to be carried out big data calculating, drawn various industrial production behaviors by the monitoring information that intelligent monitoring platform obtains Concrete condition, and the data feedback that big data is calculated returns each user so that user can improve its production behavior, further There is provided for intelligent manufacturing and support.
To describe the present embodiment with reference to Fig. 1-3 in detail.
As shown in figure 1, the present invention relates to four parts define:
Intelligent monitoring platform: in Fig. 1, intelligent monitoring platform a1, a2 are the independent communities as two.Intelligent monitoring platform The effect that there is detection and control hardware, and there is data transfer effect, can by modes such as 2g/3g/4g/wifi, The data collecting is transferred to Industry Control cloud platform b;And the order of Industry Control cloud platform b can be accepted, and then pass through Monitoring module carries out the control of port.Every just the transmission to Industry Control cloud platform at regular intervals of intelligent monitoring platform is once adopted Collection data, this interval time can be arranged in Industry Control cloud platform.This patent design intelligent monitoring platform has i1-i8 8 monitoring ports, 8 control ports of o1-o8.Actual conditions can customize according to hardware difference.It is exactly typically 8-16 About individual.
Industry Control cloud platform: Industry Control cloud platform b is a computational entity being deployed in above network cloud, is used for connecing Receive the data that monitor supervision platform a1 timing sends over;For the control instruction receiving mobile client and web terminal issues, and send To monitor supervision platform a1.Industry Control cloud platform, as shown in figure 1, being made up of application server, database server etc., has account The function of Permission Levels management.
Web client c:web (webpage) client c carries out account registration for user, and intelligent monitoring platform parameters are tied up Calmly, the work such as sub- account priority assignation, the management of the various monitoring port of user and distribution.
Mobile client d: for client carry out on mobile phone the inquiry of monitoring information, control command the function such as issue.
Intelligent monitoring platform has the input/output function of the input/output of digital quantity, analog quantity.Intelligent monitoring platform Various hardware entities can be accessed, the analog sensor such as such as various on-off model, humiture.Intelligent monitoring platform has Wireless transmission function, supports the communication modes such as 2g/3g/4g/wifi, and by gathering various information, and timing is sent to industry Control in cloud platform.Data analysis and storage are carried out by Industry Control cloud platform, then each mobile visitor is distributed to according to authority Family end.Each mobile client, according to respective authority, can issue certain specific control port and carry out instructing control, such as control Close etc..
A kind of intelligentized industrial control platform includes: intelligent monitoring platform a, Industry Control cloud platform b, web client C, mobile client d, specific embodiment is as shown in Figure 2.
First, using the user of this platform, account (account) registration and apparatus bound are carried out by web client.Often There are unique id mark and unique key (password) above individual intelligent monitoring platform a.User binds certainly in web client Oneself account account and id.Specific equipment id thus can be found by account.Key is herein as school Test use, prevent other not this equipment people registration id.
After binding success, user can carry out the configuration of intelligent monitoring platform a parameter on web, such as acquisition time Set, can be with newly-built sub- account system, to each different sub- account number distribution authority.Guarantee that the sub- account having can only check have Sub- account can be checked and be controlled;Or the sub- account having can check certain several detection above intelligent monitoring platform a The value of point.
After electricity on intelligent monitoring platform a, can go to be registered to the ip address setting, Industry Control cloud platform b receives After registration, the good parameter of user setup in previous step will be handed down to intelligent monitoring platform a.Such as acquisition time time =2 seconds, intelligent monitoring platform will not have gathered data of transmission in two seconds to put down to Industry Control cloud according to this to acquisition time Platform b.If time=-1, then represent intelligent monitoring platform a without real-time data collection, only when the data of detection changes When just send report.
If the communication between intelligent monitoring platform a and Industry Control cloud platform b connects disconnected, then intelligent monitoring platform In the time disconnecting, the automatic recording detection data of meeting is simultaneously saved in local a.To be checked measuring communicates connection recovery normally, Then can be the local data syn-chronization preserving to high in the clouds.
In Fig. 2 the 6th step, after Industry Control cloud platform receives the data reporting up, with regard to write into Databasce, history of forming Data.
In 8th step shown in Fig. 3.User starts to log in using the account account of registration on web in mobile client d. After logging in successfully, Industry Control cloud platform can return the detection in its extent of competence according to the authority of account account to user Data.Authority is divided into here: administrator right, search access right, inquiry control authority.Each authority can be according to intelligent prison Monitoring point above control platform a is being allocated.
Here being divided into i1-i8, o1-o8 on intelligent monitoring platform a.I1-i8 represents detection collection;O1-o8 represents defeated Go out to control.For two account1, account2 accounts, the gathered data that account1 has i1-i5 can be distributed and check Authority, there is the control authority of o1-o3;The gathered data that account2 has i3-i6 can be distributed check authority, there is o5- The control authority of o8.
After User logs in mobile client is checked, according to Fig. 2 the 13rd step, certain port can be controlled, if What intelligent monitoring platform a accessed on this port of o3 is electric light, then account1 can carry out on an off to the port of o3 Control.Control instruction passes to Industry Control cloud platform by mobile client, then enters the addressing of Industry Control cloud platform To specific intelligent monitoring platform a, issue data.Intelligent monitoring platform a will operate this port of o3 to be broken according to instruction Electricity and the operation of energising, lead to the on and off of electric light.
User, except carrying out in addition to common control to port, can also carry out remote configuration control to port, this It is another core content of this patent.User is configured in far-end, port i1 be true and port i2 be false when Wait, start timer time=5 minute, arrived within 5 minutes rear closing o5 port output false semaphore.Timer time sets Monitor once for per a few minutes, this time interval can set.
Specific embodiment, is illustrated in figure 3 the situation of 2 detection ports, and user is after far-end configuration, objective by web Family end or mobile client are remotely handed down to industrial cloud platform b, and industrial control platform b is issued to specific execution machine in addressing Structure intelligent monitoring platform a.
After intelligent monitoring platform a receives configuration-direct, just configured according to instruction, and started execute instruction.
Whether whether intelligent monitoring platform a monitoring port i1 is true, if continuing monitoring i2 if true be false.If both meet requirement simultaneously, then carry out countdown in 5 minutes with regard to starting timer time.
If being unsatisfactory for requiring, then continue cycling through monitoring.
During timer starts countdown in 5 minutes, i1 and i2 has any change, and timer all can be led to take Disappear, and wait new condition to restart again after meeting.
After the completion of timer countdown in 5 minutes, it is closed mode false according to command request setting o5 port.
Except the situation of port is detected in 2 shown in Fig. 3 it is also possible to dispose 4 kinds of 2 test sides similar to Fig. 3 simultaneously The situation of mouth, this when, every 2 ports were one group, and every group of port works independently mutually, does not interfere with each other.
Can also with reference to the example of Fig. 3, dispose a kind of simultaneously detect 8 ports situation, this when 8 i1-i8 ends Mouth is one group, and this group port completes one o1 port of job control, such as i1=true, i2 by common logic control =i3=i4=false, i5=true, i6=false, i7=i8=ture, only when system meets this situation, Timer just can be started go to control o1 port to be false.
In sum, by present invention achieves following technique effect: the technology of the present invention effect: of the present invention long-range Intelligent industrial control system and its control method, build such a system based on industrial cloud platform, user can be inside Freely configured operation, the management and control of any industrial user can be supported to ask, and can share between industrial user Information;So that industrial equipment becomes unmanned, a staff can correspond to much individual industrial equipments, and permissible Setup control, carries out remote operation, saves human cost.Industrial intelligent is made to become possibility.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for those skilled in the art For member, the present invention can have various modifications and variations.All any modifications within the spirit and principles in the present invention, made, Equivalent, improvement etc., should be included within the scope of the present invention.

Claims (10)

1. a kind of long-distance intelligent industrial control system it is characterised in that
Including: at least one intelligent monitoring platform, Industry Control cloud platform, at least one mobile client,
Described Industry Control cloud platform, corresponding any intelligent monitoring platform and any mobile client, are put down by Industry Control cloud Platform carries out management and the division of authority, manages behavior and the operation of each user;And Industry Control cloud platform passes through intelligence The monitoring information that energy monitor supervision platform obtains carries out big data calculating, draws the concrete condition of various industrial production behaviors, and big The data feedback that data calculates returns each mobile client so that user can improve its production behavior, further for intelligent system Make offer to support.
2. long-distance intelligent industrial control system according to claim 1 it is characterised in that
Also include web client, carry out account registration for user, and intelligent monitoring platform parameters, binding, sub- account authority set Put, the management of the various monitoring port of user and distribution.
3. long-distance intelligent industrial control system according to claim 1 and 2 it is characterised in that
Described intelligent monitoring platform, has detection and controls various hardware entities and data transfer effect, can by wired or Wireless mode, is often transferred to Industry Control cloud platform at regular intervals the data collecting, and can accept industry control The order of cloud platform processed, and then carry out the control of port by monitoring module.
4. long-distance intelligent industrial control system according to claim 1 and 2 it is characterised in that
Described Industry Control cloud platform carries out data analysis and storage, is then distributed to each mobile client according to authority.
5. long-distance intelligent industrial control system according to claim 1 and 2 it is characterised in that
Described mobile client carries out the inquiry of monitoring information, the issuing of control command for client on mobile phone.
6. the control method of long-distance intelligent industrial control system is it is characterised in that include:
Following step:
(1) user carries out account account registration and apparatus bound by web client, above each intelligent monitoring platform There are unique id mark and unique key;
(2), after binding success, user can carry out the configuration of intelligent monitoring platform parameters, newly-built sub- account system on web, gives Each different sub- account number distribution authority;
(3), after electricity on intelligent monitoring platform, can go to be registered to the ip address setting, Industry Control cloud platform receives registration Afterwards, the good parameter of user setup in previous step will be handed down to intelligent monitoring platform;
(4) after Industry Control cloud platform receives the data reporting up, with regard to write into Databasce, history of forming data;
(5) user starts to log in using the account account of registration on web in mobile client d, after logging in successfully, industry Control cloud platform can return the detection data in its extent of competence to user, in User logs according to the authority of account account After mobile client is checked, certain port is controlled.
7. long-distance intelligent industrial control system according to claim 6 control method it is characterised in that
Step (5) authority is divided into: administrator right, search access right, inquiry control authority, each authority can be according to intelligent prison Monitoring point above control platform is being allocated.
8. long-distance intelligent industrial control system according to claim 6 control method it is characterised in that
Step (5) user, except carrying out in addition to common control to port, can also carry out remote configuration control to port.
9. long-distance intelligent industrial control system according to claim 8 control method it is characterised in that
The situation being 2 when port, described remotely control step is: user is configured in far-end, port i1 be true and When port i2 is false, start timer, timer time has arrived rear closing o5 port output false semaphore;
User, after far-end configuration, is remotely handed down to industrial cloud platform, Industry Control by web client or mobile client Platform is issued to specific executing agency intelligent monitoring platform in addressing;
After intelligent monitoring platform receives configuration-direct, just configured according to instruction, and started execute instruction;
Whether intelligent monitoring platform a monitoring port i1 is true, if continuing if true whether monitoring i2 is false, such as Both satisfaction requirements simultaneously of fruit, then carry out countdown with regard to starting timer time;
If being unsatisfactory for requiring, then continue cycling through monitoring;
During timer starts countdown, i1 and i2 has any change, timer all can be led to cancel, and wait New condition restarts after meeting again;
After the completion of timer countdown, it is closed mode false according to command request setting o5 port.
10. long-distance intelligent industrial control system according to claim 8 control method it is characterised in that
The situation being 4 when port, described remotely control step is: every 2 ports are one group, every group of port independent work mutually Make, do not interfere with each other;The situation being 8 when port, 8 i1-i8 ports are one group, and this group port is by common logic control To complete one o1 port of job control, only when system meets this situation, just can start timer and go to control o1 Port is false.
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