CN102707686A - Injection molding machine networking system - Google Patents
Injection molding machine networking system Download PDFInfo
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- CN102707686A CN102707686A CN201210173782XA CN201210173782A CN102707686A CN 102707686 A CN102707686 A CN 102707686A CN 201210173782X A CN201210173782X A CN 201210173782XA CN 201210173782 A CN201210173782 A CN 201210173782A CN 102707686 A CN102707686 A CN 102707686A
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- injection molding
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- injection moulding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an injection molding machine networking system, belonging to the technical field of injection molding machine management. According to the technical scheme provided by the invention, the injection molding machine networking system comprises injection molding areas in which a plurality of injection molding machines are arranged; each injection molding machine comprises an injection molding machine controller; a network card connected with the injection molding machine controller inside each injection molding machine is arranged in the injection molding machine; the injection molding machines are connected with a router in each injection molding area; each router is connected with a user server, and the user server is connected with the injection molding machines in the corresponding injection molding area through the router to form an injection molding machine network; the working states of the injection molding machines in the injection molding area networks are transmitted into the user servers; and the user servers display the working states of the injection molding machines in the injection molding area networks and conduct centralized management to the injection molding machines in the injection molding area networks. The injection molding machine networking system is compact in structure and can provide remote management to the injection molding machines, reduce the management cost and improve the effectiveness and the reliability of the production management.
Description
Technical field
The present invention relates to a kind of networked system, especially a kind of injection machine networked system belongs to the technical field that injection machine is managed.
Background technology
Injection machine is a kind of equipment of plastics forming; Basically all be that operator of every machines configurations carries out production management at present; The condition of production needs operating personnel in time to report, and the production foreman waits the production management personnel can't understand the working condition of numerous machines in real time.As the warning of breaking down, shutdown, produce situation such as modulus arrives, owing to can't in time grasp information, also just can't solve a problem promptly and instruct Workshop Production.
When the warning of breaking down; Workshop debugging and maintenance personal can't deal with problems, and need the equipment supplier to provide when assisting, because the user uses for machine parameter interface, function and fault judgement is familiar with inadequately; The equipment supplier can't deal with problems in phone, and the user that just need send someone is on-the-spot.Equipment supplier's personnel often only adjust Several Parameters and just can deal with problems to the scene, this has not only consumed equipment supplier's manpower, financial resources and time, has also wasted user's production time.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of injection machine networked system is provided, its compact conformation, but telemanagement reduce handling cost, improve the validity and the reliability of production management.
According to technical scheme provided by the invention, said injection machine networked system comprises the injection moulding zone, and said injection moulding comprises some injection machines in the zone, comprises controller of plastic injection molding in the said injection machine; In the said injection machine network interface card is set, said network interface card links to each other with controller of plastic injection molding in the injection machine; Injection machine links to each other with router in the injection moulding zone through network interface card, and router links to each other with client server, and said client server passes through the injection machine formation injection moulding Local Area Network in router and the injection moulding zone; Injection machine in the injection moulding Local Area Network is transferred to duty in the client server, and client server shows output with the duty of injection machine in the injection moulding Local Area Network, and can manage concentratedly the injection machine in the injection moulding Local Area Network.
On the said client server short message transceiver is set, said client server is transferred on supvr's mobile phone or the guardian's mobile phone through the duty of short message transceiver with injection machine.
Said network interface card links to each other with router through netting twine, and netting twine links to each other with network interface card through the RJ45 interface; Controller of plastic injection molding is connected the back and links to each other with router through the TCP/IP mode with network interface card.
Said a plurality of injection moulding Local Area Network interconnects through Ethernet, and links to each other with equipment supplier's server through Ethernet, and equipment supplier's server via Ethernet is carried out fault diagnosis and maintenance to the injection machine in the injection moulding Local Area Network.
Said equipment supplier's server via Ethernet links to each other with removable computer and handheld mobile device.Said supvr's mobile phone or guardian's mobile phone are through WEB mode calling party server.
Advantage of the present invention: the injection machine in the injection moulding zone links to each other with client server through network interface card, router, and forms the injection moulding Local Area Network; The duty of injection machine is transferred in the client server in the injection moulding Local Area Network, is managed concentratedly by client server; A plurality of injection moulding zone passage Ethernets link to each other; And can link to each other with equipment supplier's server, through the corresponding matching of equipment supplier's server and client server, realize the injection machine in the injection moulding Local Area Network is carried out fault diagnosis and maintenance; Compact conformation; But telemanagement reduces handling cost, improves the validity and the reliability of production management.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in Figure 1: as to the present invention includes injection machine 1, router two, client server 3, short message transceiver 4, supvr's mobile phone 5, guardian's mobile phone 6, Ethernet 7, equipment supplier's server 8, removable computer 9, handheld mobile device 10, the first injection moulding Local Area Network 11, the second injection moulding Local Area Network 12 and netting twine 13.
As shown in Figure 1: different according to the position distribution of injection machine 1 in present injection moulding is produced, can be divided into different injection moulding zones; Two injection moulding zones have been shown in the embodiment of the invention, some injection machines 1 all are set in each injection moulding zone, the injection moulding zone comprises first injection moulding zone and second injection moulding zone in the embodiment of the invention; In injection moulding is produced; When comprising a plurality of injection mouldings zone, during to the injection moulding production management, will certainly increase handling cost.In the injection machine 1 network interface card is set in the injection moulding of the present invention zone; Said network interface card links to each other with injection machine 1 interior controller of plastic injection molding; Injection machine 1 in the injection moulding zone links to each other with router two in the injection moulding zone through network interface card and netting twine 13; Router two links to each other with client server 3, and 1 of client server 3 and router two and injection machine form the injection moulding Local Area Network, thereby through after the above-mentioned connection; First injection moulding zone forms the first injection moulding Local Area Network, 11, the second injection mouldings zone and forms the second injection moulding Local Area Network 12 in the embodiment of the invention.
After forming the injection moulding Local Area Network; Injection machine 1 can be transferred to client server 3 through controller of plastic injection molding, network interface card, router two with the injection moulding duty and link to each other; Client server 3 shows output with the duty of injection machine 1 in the injection moulding Local Area Network, and can manage concentratedly injection machine 1 in the injection moulding Local Area Network.Client server 3 is typically computing machine, and corresponding monitoring function is set in the client server 3, can realize gathering warning message, the current production modulus of collection and manufacturing parameter, the target setting of injection machine 1 and produce functions such as modulus, locking manufacturing parameter; Through client server 3 can to a plurality of injection machines 1 in the injection moulding zone unify the centralized management after, can improve the efficiency of management to injection machine 1.Netting twine 13 links to each other with network interface card through the RJ45 interface mode, links to each other with router two through the TCP/IP mode after controller of plastic injection molding links to each other with network interface card.Client server 3 can be supervised the duty of injection machine 1 according to needed centralization.
On the client server 3 short message transceiver 4 can be set; Client server 3 links to each other with supvr's mobile phone 5 or guardian's mobile phone 6 through short message transceiver 4; Client server 3 sends on supvr's mobile phone 5 or the guardian's mobile phone 6 through the duty that short message transceiver 4 will receive injection machine 1; Make things convenient for supvr or guardian that the injection machine 1 of corresponding numbering is supervised, when going wrong, can find timely and effectively, search and solve.Client server 3 also can send to warning message on supvr's mobile phone 5 or the guardian's mobile phone 6 through short message transceiver 4; Supvr's mobile phone 5 or guardian's mobile phone 6 can pass through WEB (network) mode calling party server 3, provide supvr's mobile phone 5 or guardian's mobile phone 6 to gather the passage of management data in the client server 3.
When a plurality of injection moulding Local Area Network, a plurality of injection moulding Local Area Networks interconnect through Ethernet 7, and can link to each other with equipment supplier's server 8 through Ethernet 7.Particularly, the router two of injection moulding Local Area Network links to each other with Ethernet 7.Equipment supplier's server 8 links to each other with client server 3 in the injection moulding Local Area Network through Ethernet 7; Client server 3 can all be transferred to the work state information of injection machine 1 in this injection moulding Local Area Network in equipment supplier's server 8 through Ethernet 7; Equipment supplier's server 8 can carry out fault diagnosis and maintenance to the duty of injection machine 1 in the injection moulding Local Area Network, thereby has realized the long-range fault diagnosis and the operation of maintenance; Said fault diagnosis and maintenance can obtain through the duty analysis of client server 3 transmission, and the technological means of fault diagnosis and maintenance is the conventional technological means of communication technical field, no longer details here.
Said equipment supplier's server 8 links to each other with removable computer 9 and handheld mobile device 10 through Ethernet 7.Said handheld mobile device 10 comprises smart mobile phone, and removable computer 9 and handheld mobile device 10 can obtain the data in equipment supplier's server 8 or the client server 3, the operability that improves diagnosis and safeguard through Ethernet 7.
The present invention has factory the user in the strange land, can form user's LAN by same way as; Can set up the 3rd, the 4th or the like a plurality of LAN by similar scheme.The user can login any client server, realizes that the injection machine 1 of different region factory concentrates in together management, sets up a virtual factory on computers.
According to the above scheme that provides, through on controller of plastic injection molding, setting the IP address, utilize procotol, client server 3 or equipment supplier's server 8 read the various information on the controller of plastic injection molding.Through logining client server 3, equipment supplier's server 8, can realize running status long-range, concentrated, real time monitoring injection machine 1; Can in time find fault and problem, enhance productivity; Can realize that managing concentratedly, concentrate high capacity to preserve, stride machine to the mould data exchanges the mould data, can realize that magnanimity preserves every mould Monitoring Data, for quality tracing; Can realize that business data is shared, Real-time and Dynamic generates analytical statement; Can realize enterprise production, supply the resource overall planning of each link; Can set the note prompting function for information change on the injection machine; Can realize long-range pass electric heating, close motor, send functions such as on-screen message; Can enhance productivity, reduce enterprise cost, strengthen enterprise competitiveness.
The present invention networks controller of plastic injection molding, and combines the IT application in enterprises technology, and injection machine 1 is realized unified management, and central controlled system solves in the past that injection machine 1 can not exchange data, production problem that can not the macroscopic view running.The management system of client server of the present invention 3, equipment supplier's server 8 is WEB edition systems; It is the web page browsing form; Client need not to install any software, can realize the remote monitoring and the management of injection machine, can realize the slitless connection with the ERP production schedule.
Injection machine 1 in the injection moulding of the present invention zone links to each other with client server 3 through network interface card, router two, and forms the injection moulding Local Area Network; The duty of injection machine 1 is transferred in the client server 3 in the injection moulding Local Area Network, is managed concentratedly by client server 3; A plurality of injection moulding zone passage Ethernets 7 link to each other; And can link to each other with equipment supplier's server 8, through the corresponding matching of equipment supplier's server 8, realize the injection machine in the injection moulding Local Area Network 1 is carried out fault diagnosis and maintenance with client server 3; Compact conformation; But telemanagement reduces handling cost, improves the validity and the reliability of production management.
Claims (6)
1. an injection machine networked system comprises the injection moulding zone, comprises some injection machines (1) in the said injection moulding zone, and said injection machine comprises controller of plastic injection molding in (1); It is characterized in that: said injection machine is provided with network interface card in (1), and said network interface card links to each other with the interior controller of plastic injection molding of injection machine (1); Injection machine (1) links to each other with router (2) the injection moulding zone in through network interface card, and router (2) links to each other with client server (3), and said client server (3) passes through injection machine (1) the formation injection moulding Local Area Network in router (2) and the injection moulding zone; Injection machine (1) in the injection moulding Local Area Network is transferred to duty in the client server (3); Client server (3) shows output with the duty of injection machine (1) in the injection moulding Local Area Network, and can manage concentratedly the injection machine in the injection moulding Local Area Network (1).
2. injection machine networked system according to claim 1; It is characterized in that: short message transceiver (4) is set on the said client server (3), and said client server (3) is transferred on supvr's mobile phone (5) or the guardian's mobile phone (6) through the duty of short message transceiver (4) with injection machine (1).
3. injection machine networked system according to claim 1 is characterized in that: said network interface card links to each other with router (2) through netting twine, and netting twine links to each other with network interface card through the RJ45 interface; Controller of plastic injection molding is connected the back and links to each other with router (2) through the TCP/IP mode with network interface card.
4. injection machine networked system according to claim 1; It is characterized in that: said a plurality of injection moulding Local Area Networks interconnect through Ethernet (7); And link to each other with equipment supplier's server (8) through Ethernet (7), equipment supplier's server (8) carries out fault diagnosis and maintenance through Ethernet (7) to the injection machine in the injection moulding Local Area Network (1).
5. injection machine networked system according to claim 4 is characterized in that: said equipment supplier's server (8) links to each other with removable computer (9) and handheld mobile device (10) through Ethernet (7).
6. injection machine networked system according to claim 2 is characterized in that: said supvr's mobile phone (5) or guardian's mobile phone (6) are through WEB mode calling party server (3).
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CN201210173782XA CN102707686A (en) | 2012-05-30 | 2012-05-30 | Injection molding machine networking system |
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CN201210173782XA CN102707686A (en) | 2012-05-30 | 2012-05-30 | Injection molding machine networking system |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105334833A (en) * | 2015-11-26 | 2016-02-17 | 上海辰竹仪表有限公司 | Remote monitoring system for injection molding machine |
WO2017156868A1 (en) * | 2016-03-15 | 2017-09-21 | 艾仕达医疗科技(深圳)有限公司 | Method, terminal device and system for remotely controlling false tooth machine |
CN109366920A (en) * | 2018-11-12 | 2019-02-22 | 五邑大学 | A kind of injection molding machine managing and control system and its machine Control system method |
CN111098463A (en) * | 2018-10-27 | 2020-05-05 | 泰瑞机器股份有限公司 | Injection molding machine fault diagnosis system and diagnosis method |
CN113176764A (en) * | 2021-04-21 | 2021-07-27 | 深圳市浦联智能科技有限公司 | Injection molding machine based data acquisition and cloud-up method |
CN114442564A (en) * | 2020-11-06 | 2022-05-06 | 江门塚田正川科技有限公司 | Injection molding machine production data acquisition monitoring system and working method thereof |
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CN201926920U (en) * | 2011-01-31 | 2011-08-10 | 宁波伊士通技术股份有限公司 | 3G remote fault diagnosis device of injection molding machine |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105334833A (en) * | 2015-11-26 | 2016-02-17 | 上海辰竹仪表有限公司 | Remote monitoring system for injection molding machine |
CN105334833B (en) * | 2015-11-26 | 2019-03-26 | 上海辰竹仪表有限公司 | A kind of injection molding machine remote monitoring system |
WO2017156868A1 (en) * | 2016-03-15 | 2017-09-21 | 艾仕达医疗科技(深圳)有限公司 | Method, terminal device and system for remotely controlling false tooth machine |
CN111098463A (en) * | 2018-10-27 | 2020-05-05 | 泰瑞机器股份有限公司 | Injection molding machine fault diagnosis system and diagnosis method |
CN109366920A (en) * | 2018-11-12 | 2019-02-22 | 五邑大学 | A kind of injection molding machine managing and control system and its machine Control system method |
CN114442564A (en) * | 2020-11-06 | 2022-05-06 | 江门塚田正川科技有限公司 | Injection molding machine production data acquisition monitoring system and working method thereof |
CN113176764A (en) * | 2021-04-21 | 2021-07-27 | 深圳市浦联智能科技有限公司 | Injection molding machine based data acquisition and cloud-up method |
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Application publication date: 20121003 |