CN106123943A - A kind of flexible on-line detecting system based on EPA - Google Patents
A kind of flexible on-line detecting system based on EPA Download PDFInfo
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- CN106123943A CN106123943A CN201610555781.XA CN201610555781A CN106123943A CN 106123943 A CN106123943 A CN 106123943A CN 201610555781 A CN201610555781 A CN 201610555781A CN 106123943 A CN106123943 A CN 106123943A
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Abstract
The invention discloses a kind of flexible on-line detecting system based on EPA, including the signals collecting components and parts being distributed on EPA, controller, Industrial PC main frame and computing unit, wherein signals collecting components and parts include digital camera, sensor, Industrial PC main frame completes collection and the image processing tasks of image, and the human-computer interaction interface of the system of operation；Controller completes detected material tracking on a production line, control digital camera take pictures, sensor acquisition data and to the last execution action of detected material.A client application is run on each computing unit, this service routine and Industrial PC host communication, perform the automatic release tasks of system, and the present invention has the highest flexibility, configurability and extensibility, may apply on automatic production line in almost all of on-line checking module.By system modular software arrangements being realized different concrete Detection tasks, it is substantially reduced R&D costs and the construction cycle of new product.
Description
Technical field
The present invention relates to industrial detection technology, particularly to a kind of flexible on-line detecting system based on EPA.
Background technology
Online measuring technique based on machine vision is applied increasingly wider in automated production, also occurs in that a lot of application
In concrete industry and the special on-line detecting system of application.Detecting system generally requires to be selected special according to concrete Detection task
Hardware and work out special software.Owing to the demand on automatic production line is more diversified, turn of the market is the fastest, institute
With higher to the flexibility requirements of detection module and equipment.And traditional system structure compares solidification, the configuration of software and hardware
Property poor, so new equipment R&D costs are high, the R&D cycle is long, and the reaction to market is slow.The system maintenance in later stage and
That upgrades is relatively difficult.Automatic production line also has a trend to be exactly that speed develops towards high speed direction, and to product
Quality and multifarious requirement are more and more higher, and the detection project namely needed also is being gradually increased.Therefore to on-line checking system
Disposal ability and the motility of system have had higher requirement.
Summary of the invention
The present invention seeks to: providing a kind of flexible on-line detecting system based on EPA, this system has the highest
Flexibility, configurability and extensibility, may apply on automatic production line in almost all of on-line checking module.Profit
Concrete detection application can not fixed by this system, and by system modular software arrangements can be realized different
Concrete Detection task.Utilize this system can be substantially reduced R&D costs and the construction cycle of new product.Can accelerate online
Detection product is invested the ability in market and better meets the demand of industry custom.
The technical scheme is that
A kind of flexible on-line detecting system based on EPA, including the signals collecting unit device being distributed on EPA
Part, controller, Industrial PC main frame, wherein,
Signals collecting components and parts, are connected sensor including the digital camera that is connected with Industrial PC main frame with controller；
Industrial PC main frame, completes collection and the image processing tasks of image, and the human-computer interaction interface of the system of operation；
Controller, completes detected material tracking on a production line, control digital camera take pictures, sensor acquisition data and right
The execution action that detected material is last.
Preferably, described EPA is also associated with the computing unit that Industrial PC is constituted, is used for extending detecting system
Operational capability；Run a client application, this service routine and Industrial PC host communication on each computing unit, perform
The automatic release tasks of system.
Preferably, Detection task of detecting system realizes comprising three links: signals collecting components and parts gather data,
Industrial PC main frame and computing unit process and analytical data, the action of controller control actuator；
Detecting system resolves into multiple detecting step Detection task, and each detecting step jointly completes a complete detection and appoints
Business, Detection task can comprise multiple detection project；
One detecting step is assigned to any one computing unit or work on EPA as a calculating task by system
On industry PC main frame；
When detecting system starts, Detection task is by Industrial PC host assignment to the computing unit specified and single calculating
Detection program is started in unit；Detection Automatic Program and mastery routine communication one dynamic detecting system of composition.
Preferably, the collection of detecting system data includes camera image collection and collecting sensor signal.
Described collecting sensor signal is the input and output by controller and sensor connection acquirement data, eventually through
EPA passes to Industrial PC main frame from controller, is needed the I/O channel gathered by the configuration definition of software,
Controller each execution cycle is by the value Real-time Collection of these passages, and packs by UDP communications protocol data in industry
In Ethernet, broadcast transmits data；The detection program needing sensor signal obtains data by Ethernet broadcast data packet, and
And historical data is ranked up storage according to reference signal.
Described camera image collection is to obtain image, Industrial PC master by Industrial PC host computer camera driver
Machine systems soft ware adds an intermediate layer, defines a general camera operation interface, to different vendor and distinct interface
Camera call respective driver respectively and realize function concrete in general-purpose interface, be packaged into a single Dynamic link library
Storehouse.
Preferably, described Industrial PC main frame and computing unit are realized at modular image and data by detection tree technology
Reason；Described detection tree technology is to be together in series by the algorithm that the least image and data process, and forms chain, some chains
Forming detection tree again, each algorithm on detection tree is general algorithm, completes certain process task, by general
Image procossing storehouse and detection tree build large-scale image procossing application.
Preferably, described detecting system includes a general image processing algorithm storehouse, and the algorithm in image procossing storehouse is pressed
Classify according to purposes and function, by software platform according to Detection task need build image processing chain.
Preferably, in on-line detecting system, execution action includes triggering camera, starts to gather signal, triggers device for eliminating,
Or the result of calculating is sent to actuator by industrial bus；In the controller conventional control is defined as one
Individual action, then sets up a maneuver library for calling by conventional action；Director demon tracing detection object, fixing
Time point performs the action in the middle of maneuver library；The logic controlled is described by configuration file and passes to controller；On controller
Running one and control interpretive program, trace logic and action according to definition make actual control action.Advantages of the present invention
It is:
Flexible on-line detecting system based on EPA the most provided by the present invention, the hardware and software of system realizes comparing
Fixing, various different online detection instruments in different industries can be common to.
2. the on-line detecting system of the present invention is by image and the collection of data, processes and controls logic all generalizations, phase
For traditional special on-line detecting system, having the new equipment R&D cycle short, research and development and maintenance cost are low, and the upgrading of system is changed
In generation, is simple, and has good continuity.
3. the data of the present invention process by utilizing a general image procossing storehouse and detection tree technology, can be by logical
Algorithm build the application of different image procossing so that a set of detecting system is applied to all detection equipment and is possibly realized.
Relative to traditional image processing method, there is algorithm and apply separate advantage, there is good configurability and expansible
Property.
4. the on-line detecting system of the present invention uses topological structure based on EPA and and in applying Ethernet
Parallel computing so that the image acquisition units of system and arithmetic element are very easy to extension.This technology is used to realize
Superfast large-scale detecting system, provides probability for on-line detecting system is inter-trade technically.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Fig. 1 is the structure principle chart of flexible on-line detecting system based on EPA of the present invention；
Fig. 2 is the interlayer structure schematic diagram of general camera of the present invention operation interface；
Fig. 3 is the schematic diagram of detection tree technology of the present invention；
Fig. 4 is the example schematic of one configuration file of embodiment middle controller.
Detailed description of the invention
As it is shown in figure 1, disclosed based on EPA flexible on-line detecting system, including signals collecting
Components and parts, controller and Industrial PC main frame, wherein: signals collecting components and parts include digital camera, sensor, digital camera and work
Industry PC main frame is connected, and the signal of sensor and controller are connected by wire or industrial bus；Industrial PC main frame completes figure
The collection of picture and image processing tasks, and the human-computer interaction interface of the system of operation；Controller completes detected material at production line
On tracking, control digital camera take pictures, sensor acquisition data and to the last execution action of detected material.Described industry
Connected by EPA between PC main frame and controller, by TCP/IP and udp protocol communication.Described EPA
On be also associated with the computing unit that Industrial PC is constituted, for extending the operational capability of detecting system.It is also connected with on EPA
There is 3G or 4G module, by 3G or 4G module, detecting system is connected with the external world, the production of detecting system is reported and diagnosis
Data are wirelessly sent to the device for mobile communication of management personnel.
One Detection task uses one or more camera and signalling channel to gather data.The realization of Detection task is led to
Cross detection program software to realize.Inspection software operates in above Industrial PC main frame.And real-time control task passes through controller
Realize.One detecting system can have multiple Detection task, a host Industry PC main frame can run one or more
Detection program.When the service ability of Industrial PC main frame is inadequate when, detection program can be assigned in Ethernet other
On computing unit.Each detection program passes through the work with controller communication concurrent collaborative and process.Pass through between computing unit
Ethernet communication.The IP address that each computing unit is independent on network, and and main frame is in a subnet.One complete
Detection program operate on Industrial PC main frame, constantly communication and exchange data between detection program and controller.Calculate single
Unit can be extended according to the needs of operational capability, can be realized from small-sized on-line checking mould by such network structure
Block is to superhuge detecting system.
One Detection task of detecting system realizes comprising three links: signals collecting components and parts gather data, Industrial PC
Main frame and computing unit process and analytical data, the action of controller control actuator.Detecting system decomposes Detection task
Becoming multiple detecting step, each detecting step jointly to complete a complete Detection task, Detection task can comprise multiple detection
Project；One detecting step is assigned to any one computing unit or work on EPA as a calculating task by system
On industry PC main frame；When detecting system starts, Detection task by Industrial PC host assignment to the computing unit specified, and
Detection program is started on computing unit；Detection Automatic Program and mastery routine communication one dynamic detecting system of composition.
Data acquisition is to be realized by digital camera, sensor and auxiliary equipment on hardware.Common situation is also
Certain frame for movement is needed to fix acquisition hardware and adnexa.For concrete Detection task, different hardware can be selected, attached
Part and frame for movement, realize image and data acquisition finally by detecting system software.The process of data is by operating in
The data gathered are calculated by the software on Industrial PC main frame or computing unit, contrast, analyze the result obtaining needing, sentence
Determine detected object the most qualified, finally pass the result to controller.On on-line detecting system, required real-time is dynamic
It is all to be controlled by controller, the real-time triggering of such as camera, real-time control of actuator etc..
The collection of detecting system data includes camera image collection and collecting sensor signal.Described collecting sensor signal
It is the input and output by controller and sensor connection acquirement data, passes to work eventually through EPA from controller
Industry PC main frame, needs the I/O channel gathered by the configuration definition of software, and these are led to by controller each execution cycle
The value Real-time Collection in road, and data packing is broadcasted transmission data by UDP communications protocol in EPA；Need to pass
The detection program of sensor signal obtains data by Ethernet broadcast data packet, and historical data is carried out according to reference signal
Sequence storage.Each detection program can obtain the historical data of signalling channel interested.
Described camera image collection is to obtain image by Industrial PC host computer camera driver.Camera on market
Having different brands, different interfaces, the driver of camera is also not quite similar.In order to ensure the versatility of system, the present invention
In Industrial PC host system software, add an intermediate layer, the function of camera is carried out abstract, defines a general phase
Machine operation interface, then the camera to different vendor and distinct interface calls respective driver respectively and realizes general-purpose interface
In concrete function, be packaged into a single dynamic link libraries.If needing to support new camera, it is only necessary to connect according to general
The existing new dynamic link libraries of cause for gossip.The Universal and scalability of system is can ensure that, such as Fig. 2 institute by interlayer structure
Show.
The process that image and data process is entirely different for different application, and traditional method has algorithm solid
Change in hardware, also have and carry out by writing special software program.No matter which kind of method is desirable that the difference according to application
System is redesigned and develops.Relative to traditional method, on-line detecting system of the present invention is by detection tree skill
Art realizes modular image and data process.Detection tree is to be connected by the algorithm that the least image and data process
Coming, string is together as a chain.Each algorithm on chain is general algorithm, completes certain process task.Often
One algorithm has input parameter or output parameter.Output at detection tree algorithm above can defeated as algorithm below
Enter, transmit backward so the result of calculation of all algorithms can detect in tree always.Thus achieve the function of detection tree
Circulation with information.Single algorithm itself does not relies on any application, but different algorithms just may be used after being connected into detection tree
To complete various different detection function.Fig. 3 is one and detects the instance graph set and input/output argument in detection tree
Transmission.
Described detecting system includes a general image processing algorithm storehouse, the algorithm in image procossing storehouse according to purposes and
Function is classified, by software platform according to Detection task need build image processing chain.Detection tree can also there is layer
Aggregated(particle) structure, namely can have catalogue on detection tree, and can comprise sub-detection chain in catalogue..At general image
Li Ku and detection tree can build large-scale image procossing should be for.
In on-line detecting system, execution action includes triggering camera, starts to gather signal, triggers device for eliminating, or will
The result calculated is sent to actuator etc. by industrial bus.The present invention so that the control generalization of actuator,
Controller is defined as action one by one conventional control, then conventional action is set up a maneuver library for calling；
Director demon tracing detection object, performs the action in the middle of maneuver library at a fixed time；The logic controlled is by configuring
File describes and passes to controller；Run one on controller and control interpretive program, according to trace logic and the action of definition
Make the control action of reality.
Fig. 4 is the example schematic of one configuration file of controller.Bottle transmits on a production line, through three working positions
Put, different positions completes different operation step.Bottle enters working area by the photoelectric sensor sensing of high order end,
Bottle position on a production line is positioned afterwards by the impulse scaler of conveyer belt.First we to produce automatization's mistake
Journey is described for single production object.In this example, after bottle enters working area during 100 conveyor pulses
Waiting and perform to dry up to bottle, detection object of then after 200 pulses taking pictures object is the most qualified, at last 200 pulses
Substandard product is eliminated conveyer belt.In the middle of this process, action executing enters working area original position relative to object
Conveyor pulses postpone be exactly desired value.One or more action in maneuver library can be performed at each desired value.By
It is a general program in interpretive program, and the logic controlled can pass through the detecting system common software form with configuration file
Definition.Configuration file can pass to controller and be explained by interpretive program.So being performed also by the control of this detecting system
Maintain the versatility of system.
Through practice, on-line detecting system provided by the present invention applies bottle cap detection, canned liquid in beverage production industry
Position, coding detects, and highest point reason speed can arrive 90,000 bottles per hour.The box gluing machine high speed glue spraying detection of packaging industry, paper
Speed is the highest can reach 60,000 cartons per hour for the detection of case horn mouth, and ceiling for accumulation transfer rate 400 meters is per minute.This
The all of on-line detecting system of company is all to use duplicate detection platform and control system, say, that be not necessary for new
The special software of equipment development and control system.So based on this system, new-product development and the period ratio issued to market
Shorter, it is easy to customize according to the demand of client and extension on-line checking function is without change core system.Final reduction
R&D costs also improve the market core competitiveness of product.
Above-described embodiment, only for technology design and the feature of the explanation present invention, its object is to allow person skilled in the art
Will appreciate that present disclosure and implement according to this, can not limit the scope of the invention with this.All according to master of the present invention
Want the modification that the spirit of technical scheme is done, all should contain within protection scope of the present invention.
Claims (8)
1. a flexible on-line detecting system based on EPA, it is characterised in that: include being distributed on EPA
Signals collecting components and parts, controller, Industrial PC main frame, wherein,
Signals collecting components and parts, are connected sensor including the digital camera that is connected with Industrial PC main frame with controller；
Industrial PC main frame, completes collection and the image processing tasks of image, and the human-computer interaction interface of the system of operation；
Controller, completes detected material tracking on a production line, control digital camera take pictures, sensor acquisition data and right
The execution action that detected material is last.
The most flexible on-line detecting system, it is characterised in that: it is also associated with work on described EPA
The computing unit that industry PC is constituted, for extending the operational capability of detecting system, each computing unit also connects and has digital camera,
Run a client application, this service routine and Industrial PC host communication, perform the automatic release tasks of system.
The most flexible on-line detecting system, it is characterised in that: a Detection task of detecting system realizes
Comprise three links: signals collecting components and parts gather data, Industrial PC main frame and computing unit and process and analytical data, controller
Control the action of actuator；
Detecting system resolves into multiple detecting step Detection task, and each detecting step jointly completes a complete detection and appoints
Business, Detection task can comprise multiple detection project；
One detecting step is assigned to any one computing unit or work on EPA as a calculating task by system
On industry PC main frame；
When detecting system starts, Detection task is by Industrial PC host assignment to the computing unit specified and single calculating
Detection program is started in unit；Detection Automatic Program and mastery routine communication one dynamic detecting system of composition.
The most flexible on-line detecting system, it is characterised in that: the collection of detecting system data includes camera
Image acquisition and collecting sensor signal；
Described collecting sensor signal is the input and output by controller and sensor connection acquirement data, eventually through industry
Ethernet passes to Industrial PC main frame from controller, is needed the I/O channel gathered by the configuration definition of software, controls
Device each execution cycle is by the value Real-time Collection of these passages, and packs by UDP communications protocol data at industry ether
In net, broadcast transmits data；The detection program needing sensor signal obtains data by Ethernet broadcast data packet, and will
Historical data is ranked up storage according to reference signal.
The most flexible on-line detecting system, it is characterised in that: described camera image collection is by industry
PC host computer camera driver obtains image, adds an intermediate layer, define one in Industrial PC host system software
Individual general camera operation interface, calls respective driver respectively and realizes logical the camera of different vendor and distinct interface
By function concrete in interface, it is packaged into a single dynamic link libraries.
The most flexible on-line detecting system, it is characterised in that: described Industrial PC main frame and computing unit lead to
Cross detection tree technology and realize modular image and data process；Described detection tree technology is by the least image and data
The algorithm processed is together in series, and forms chain, and some chains form detection tree again, and each algorithm on detection tree is general
Algorithm, complete certain process task, by general image procossing storehouse and detection tree build large-scale image procossing should
With.
The most flexible on-line detecting system, it is characterised in that: described detecting system include one general
Image processing algorithm storehouse, the algorithm in image procossing storehouse is classified according to purposes and function, by software platform according to detection
The needing of task builds image processing chain.
The most flexible on-line detecting system, it is characterised in that: in on-line detecting system, execution action includes
Trigger camera, start to gather signal, trigger device for eliminating, or the result of calculating is sent to execution machine by industrial bus
Structure；In the controller conventional control is defined as action one by one, then conventional action is set up a maneuver library for
Call；Director demon tracing detection object, performs the action in the middle of maneuver library at a fixed time；The logic controlled is passed through
Configuration file describes and passes to controller；On controller run one control interpretive program, according to definition trace logic and
The control action of reality is made in action.
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