CN111695789A - Intelligent factory logistics scheduling system - Google Patents
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Abstract
The invention discloses an intelligent factory logistics scheduling system which comprises an intelligent batching area, an intelligent storage area, an intelligent logistics conveying line area, an AGV distribution area, an intelligent manufacturing assembly line area and an intelligent scheduling system installed on a computer, wherein the intelligent storage area is connected with the intelligent batching area, the intelligent logistics conveying line area is respectively connected with the intelligent storage area, the AGV distribution area and the intelligent manufacturing assembly line area, and the intelligent scheduling system is respectively connected with the intelligent storage area and the AGV distribution area. The intelligent factory logistics scheduling system has the following beneficial effects: the efficiency and the accuracy of factory logistics scheduling can be effectively improved, and the method is simple and easy to implement.
Description
Technical Field
The invention relates to the field of intelligent factory scheduling, in particular to an intelligent factory logistics scheduling system.
Background
In the traditional technology, enterprises generally adopt a push type production system, production control is to ensure that tasks are finished according to the requirements of a production operation plan on time, quality and quantity, and staff of each process pay attention to the production efficiency of the process in which the staff is located. In the push type system, all processes are mutually independent, the inventory of products is large, and the production mode of manual distribution can meet the requirement under the condition of low automation degree. However, traditional electronic equipment production equipment factory, especially manual assembly line often need through the independent configuration material leader, will transport to every work station from the material that warehouse was got, and the work station material is received and is returned, priority sequencing, transport dispatch mainly rely on the material leader manual entry, the artificial judgement based on local information, and not only the operating efficiency is low, and the rate of accuracy is not high moreover, and the problem is waited to solve urgently. With the high-quality development and the intelligent upgrading and transformation of the society, automatic equipment, robots, AGV and the like are used by factories to replace manual work more and more, and the importance of intelligent scheduling of the logistics transportation business is highlighted more and more.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide an intelligent factory logistics scheduling system, which can effectively improve the efficiency and accuracy of factory logistics scheduling, and is simple and easy to implement, in view of the above-mentioned defects of the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: the structure provides an intelligence mill logistics scheduling system, includes that intelligence batching district, intelligent warehouse district, intelligent commodity circulation conveying line district, AGV delivery district, intelligence make the assembly line district and install the intelligent scheduling system on the computer, intelligence warehouse district with intelligence batching district is connected, intelligence commodity circulation conveying line district respectively with intelligence warehouse district, AGV delivery district and intelligent manufacturing assembly line district are connected, intelligent scheduling system respectively with intelligence warehouse district and AGV delivery district are connected.
In the intelligent factory logistics scheduling system, the intelligent batching area comprises automatic feeding equipment, a ground elevator and a ground material feeding line, wherein the automatic feeding equipment and the ground elevator are subjected to pre-processing after receiving raw materials and then are transmitted to the intelligent storage area through the ground material feeding line.
In the intelligent factory logistics scheduling system, the intelligent storage area comprises a plurality of rows of carrying discs, and two stacking machines for carrying out various material operations and completing production material distribution are respectively arranged at two ends of each row of carrying discs.
In the intelligent plant logistics scheduling system, the intelligent logistics conveying line area comprises two high-altitude material supply lines for conveying the related materials to the next program node according to the instruction of the intelligent scheduling system.
In the intelligent factory logistics scheduling system, the main materials in the materials are conveyed to the automatic assembly line of the intelligent manufacturing assembly line area by the intelligent storage area through one of the high-altitude material feeding lines through one of the high-altitude elevators.
In the intelligent factory logistics scheduling system, the AGV distribution area comprises an AGV trolley and an AGV distribution path, the auxiliary materials in the materials pass through another high-altitude material supply line in the intelligent storage area, pass through another high-altitude elevator and a ground material supply line, and are alternately conveyed to required stations through the AGV trolley to be produced, and the automatic assembly line enables the carrying discs to flow back to the intelligent logistics conveying line area and the AGV trolley.
In the intelligent factory logistics scheduling system, the automatic assembly line is provided with an SCADA system.
In the intelligent factory logistics scheduling system, the intelligent scheduling system comprises an equipment module, a process route module, a work order module, a scheduling plan module and an alarm module, wherein the equipment module is used for acquiring all equipment information of a production line and is used as a basic equipment parameter for configuring a process route; the process route module is used for retrieving all routes of all stations needing to be distributed in a production field, and calculating specific distribution time from start to stations according to equipment operation information and line body length in the routes and the running length of an AGV; the work order module is used for acquiring the work order information of planned production from the MES system and synchronizing the work order information with the MES system; the scheduling planning module is used for calculating an initial scheduling plan according to basic equipment parameters, process route parameters and a work order obtained from the MES system, sending materials to be assembled to a work station for assembly according to calculation, displaying a real-time delivery plan in a front processing area, dynamically adjusting the work order scheduling plan in production after a production line starts to produce, and inquiring a historical delivery plan and a delivery result; the alarm module is used for receiving the material distribution and carrying tray recovery process fed back by the SCADA system, and when abnormal conditions occur, the alarm module gives an alarm to prompt manual work and informs the MES system.
In the intelligent factory logistics scheduling system, the work order information for planned production at least comprises production quantity, specification and configuration.
The intelligent factory logistics scheduling system has the following beneficial effects: the intelligent factory logistics scheduling system provides material distribution and dynamic scheduling contents for automatic work stations and manual work stations, calculates accurate time of material distribution by caching numbers, using time and time from a distribution point to the work stations of the work stations, ensures that production materials are sent, returned and changed, and ensures that the work stations do not break, pile and block material of a line body; the invention can effectively improve the efficiency and the accuracy of factory logistics scheduling, and is simple and easy to realize.
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In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of an intelligent plant logistics scheduling system of the present invention;
FIG. 2 is a schematic structural diagram of the intelligent scheduling system in the embodiment;
fig. 3 is a flowchart of the intelligent scheduling performed by the intelligent scheduling system in the embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the embodiment of the intelligent plant logistics scheduling system of the invention, a schematic structural diagram of the intelligent plant logistics scheduling system is shown in fig. 1. In fig. 1, the intelligent factory logistics scheduling system comprises an intelligent batching area 1, an intelligent storage area 2, an intelligent logistics conveying line area 3, an AGV delivery area, an intelligent manufacturing line area 5 and an intelligent scheduling system installed on a computer, wherein the intelligent batching area 1, the intelligent storage area 2, the intelligent logistics conveying line area 3, the AGV delivery area, the intelligent manufacturing line area 5 and the computer are all arranged in a factory. Intelligent warehouse storage area 1 is connected with intelligent batching district 2, and intelligence commodity circulation conveying line district 3 is connected with intelligent warehouse storage area 2, AGV delivery district and intelligent manufacturing assembly line district 5 respectively, and intelligent scheduling system is connected with intelligent warehouse storage area 2 and AGV delivery district respectively.
The Linux system + Mysql is used for calculating and storing material data in the background of the system, so that historical records can be conveniently inquired subsequently, and a distribution plan is displayed by a browser in the front end. The intelligent factory logistics scheduling system provides material distribution and dynamic scheduling contents for automatic work stations and manual work stations, calculates the accurate time of material distribution by caching the number of materials in the work stations, the using time and the time from a distribution point to the work stations, ensures that production materials are sent, returned and changed, and ensures that the work stations do not break, pile and block materials; the invention can effectively improve the efficiency and the accuracy of factory logistics scheduling, and is simple and easy to realize.
In this embodiment, intelligence batching district 1 includes automatic feeder 11, ground lifting machine 12 and ground material feed line 13, and automatic feeder 11 and ground lifting machine 12 carry out preceding processing after receiving former material, and preceding processing is including group material and balance, then transmits to intelligent warehouse district 2 through ground material feed line 13. And alarming under the abnormal condition of material shortage due to material blockage.
The intelligent storage area 2 comprises a plurality of rows of carrying discs 21, and two stacker 22 for carrying out various material operations and completing production material distribution are respectively arranged at two ends of each row of carrying discs 21. The intelligent storage area 2 stores the materials which are processed before, manages the shipment and delivery information thereof, and communicates with related systems; the stacker 22 therein performs various material operations to complete the distribution of production materials.
The intelligent logistics conveying line area 3 comprises two high-altitude material feeding lines, and the high-altitude material feeding lines comprise designs such as production beats and production capacity and are used for conveying related materials to a next program node according to instructions of an intelligent dispatching system, accurately conveying the materials to the next program node and recovering a carrying disc, and avoiding material congestion and delay.
The intelligent storage area 2 conveys the main materials in the materials into an automatic assembly line of an intelligent manufacturing assembly line area 5 through one of the high-altitude material feeding lines through one of the high-altitude elevators 6. The AGV distribution area comprises an AGV trolley 41 and an AGV distribution path 42, and according to a dispatching system instruction and a real-time production condition, the intelligent storage area 2 calculates corresponding running routes and backflow routes of auxiliary materials in the materials through another high-altitude material supply line and another high-altitude lifting machine 6 and a ground material supply line (double layers) 13, so that each process of a manufacturing flow is completed, and the production is ensured to be timely and accurate. And the AGV trolley 41 is inserted into a required station for production, and the automatic assembly line enables the carrying tray 21 to enter the lower layer of the ground material feeding line 13 for backflow through the AGV trolley 41, so that a complete production flow is realized. It is worth mentioning that in this embodiment, the automated pipeline is equipped with a SCADA system.
Specifically, in this embodiment, the intelligent batching area 1 receives raw materials from an area for pre-processing, the area may be a raw material warehouse or other transportation mode, the materials after splitting and processing pass through the ground elevator 12 and the ground material supply line 13, then enter the intelligent storage area 2 for storage processing through the stacker 22 close to the pre-processing area, the intelligent storage area 2 is responsible for receiving and discharging materials, acquiring information and intelligently classifying the information, and recording the information into WMS or ERP, finally under the instruction of the intelligent scheduling system, the stacker 22 transports the materials to the intelligent manufacturing assembly line area 5, the intelligent manufacturing assembly line area 5 is composed of high-altitude material supply lines designed according to production capacity and the like, the materials are transported to the end of the high-altitude elevator 6 and are transported to the intelligent manufacturing assembly line area 5 through the high-altitude elevator 6, the intelligent manufacturing assembly line area 5 is equipped with an SCADA system, each device automatically flows to the next station in the automatic mode to complete the work of the product. The major ingredient of material is directly delivered to the automation assembly line, and the auxiliary material is delivered to the area of AGV dolly 41 through another transfer chain, and is transmitted to the automation assembly line via AGV delivery route 42, accomplishes the equipment production on the automation assembly line, and the automation assembly line designs into bilayer or other modes according to the production beat, and AGV on AGV delivery route 42 is with the same reason to realize carrying the dish 21 and retrieve, accomplish perfect endless scheduling task.
According to the actual production condition, each system can complete the operations of line opening, line preparation and line changing after being processed by the intelligent scheduling system, a buffer position, a shunt position and various abnormal alarms are arranged on the intelligent logistics conveying line area 3 and the intelligent manufacturing line area 5, the abnormal line stopping condition caused by mechanical faults, position clamping, carrying discs, carrier abnormity and the like is dealt with, and real-time processing and notification are carried out.
The intelligent factory logistics scheduling system can coordinate production requirements and material conditions in pull-type production and push-type production modes, calculate delivery speed, storage conditions and carrying disc recovery conditions, give production beats and guarantee normal production.
Fig. 2 is a schematic structural diagram of the intelligent scheduling system in this embodiment, and in fig. 2, the intelligent scheduling system includes an equipment module 100, a process route module 200, a work order module 300, a scheduling plan module 400, and an alarm module 500, where the equipment module 100 is configured to obtain all equipment information of a production line, for example: information such as running time nodes, routes, model specifications and the like of the ground elevator 12, the high-altitude elevator 6, the AGV, the conveying line, the carrying disc 21 and the like is used as basic equipment parameters for configuring process routes.
The process route module 200 is used for retrieving all routes of all stations needing to be delivered on the production site, and calculating specific delivery time from start to station according to the equipment operation information and the line body length in the routes and the running length of the AGV 41.
The work order module 300 is used to obtain work order information from the MES system for the planned production, such as production quantity, specification, configuration, etc., and to synchronize with the MES work order information, i.e., the MES work order information is synchronized to the work order module 300.
The scheduling plan module 400 is used for calculating an initial scheduling plan through an algorithm according to basic equipment parameters, process route parameters and a work order obtained from an MES system, sending materials to be assembled to a work station for assembly according to the calculation, displaying a real-time delivery plan in a pre-processing area, dynamically adjusting the work order scheduling plan in production after a production line starts to produce, and inquiring a historical delivery plan and delivery results.
The distribution needs to meet the following requirements: 1. and the work station cache bit/work bit real-time state information. And inquiring whether a vacancy for placing the material exists or not by inquiring the corresponding equipment of the work station. 2. Whether the SCADA system sends a material calling signal or not. And calling the material to the logistics scheduling system when the buffer bit or the working bit is idle. And automatically judging and checking according to the procedure checking rule system. And after the inspection is finished, the assembly area operator transports the tray to the manual assembly area to carry out tray replacement operation. And an operator in the assembly area transports the tray to the discharging conveying line through a manual power assisting arm. 3. Whether it is within the delivery time. And calculating the time of material consumption by subtracting the time from the delivery point to the station by using the work order configuration to obtain the time of next delivery.
Fig. 3 is a flowchart of performing intelligent scheduling by using the intelligent scheduling system in this embodiment. In fig. 3, for 10, the device module refers to the device through which basic information of the configured device and the delivered material need to pass, such as: elevators (time, speed), conveyor lines (length, time), AGVs (route length, time), stations (beat, buffer position), etc. For 20, equipment module, it refers to the route that each material is configured from the delivery point to the delivery destination. 30, the MES dispatching system refers to a work order of an intelligent dispatching system synchronous MES, wherein the work order comprises a work order number, a batch number, a production line body, production time, configuration and the like. 40. And generating a dispatching plan by the work order through an algorithm. 45. And inquiring the dispatching plan through the work order number and the batch number, and executing the delivery task according to the dispatching plan. SCADA scheduling, which refers to feeding back the scheduling execution result. For 50, scheduling MES, it refers to material delivery exception notification MES. 80. And changing the scheduling state according to the result.
In summary, in the present embodiment, when the enterprise enters the lean production mode, the pull production mode is to manufacture the parts just needed by the former operation according to the quantity of the processed products needed by the latter operation. The real-time scheduling in the intelligent factory logistics scheduling system is to transmit the information among all the operations, dynamically calculate the quantity and the delivery sequence of the parts needing to be delivered in the next stage in real time according to the quantity required by the minimum operation unit, provide corresponding interactive pages to facilitate calling and consulting, and provide technical support for the quasi-time production, the control of the products in reasonable inventory level, the reduction of finished product inventory and even the realization of zero inventory. The multi-purpose transportation scheme with the minimum cost and the time effect can be obtained, the transportation efficiency is improved, the delivery accuracy, timeliness and dynamic response are improved, the labor input is reduced, and the enterprise operation cost is reduced. The intelligent factory logistics scheduling system comprises a software scheduling system and a hardware conveying line body, wherein the conveying line body can be replaced by AGV transportation or manual transportation under certain conditions, and the software scheduling system (intelligent scheduling system) cannot replace the AGV transportation or manual transportation.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The utility model provides an intelligence mill logistics scheduling system, a serial communication port, include that intelligence batching district, intelligent warehouse district, intelligent commodity circulation conveying line district, AGV delivery district, intelligent manufacturing assembly line district and install the intelligent scheduling system on the computer, intelligence warehouse district with intelligent batching district connects, intelligence commodity circulation conveying line district respectively with intelligence warehouse district, AGV delivery district and intelligent manufacturing assembly line district connect, intelligent scheduling system respectively with intelligence warehouse district and AGV delivery district connect.
2. The intelligent factory logistics scheduling system of claim 1, wherein the intelligent batching zone comprises automated feeding equipment, a ground hoist and a ground material supply line, wherein the automated feeding equipment and the ground hoist are pre-processed after receiving raw materials and then are transported to the intelligent storage zone through the ground material supply line.
3. The intelligent factory logistics scheduling system of claim 2, wherein the intelligent storage area comprises a plurality of rows of carrying trays, and two stacker machines for performing various material operations and completing production material distribution are respectively arranged at two ends of each row of carrying trays.
4. The intelligent plant logistics scheduling system of claim 3, wherein the intelligent logistics transportation line section comprises two overhead material supply lines for transporting the relevant materials to a next program node according to instructions of the intelligent scheduling system.
5. The intelligent factory logistics scheduling system of claim 4 wherein the intelligent storage area delivers the main materials of the materials through one of the high-altitude material supply lines into the automated assembly line of the intelligent manufacturing assembly line area through one of the high-altitude lifts.
6. The intelligent factory logistics scheduling system of claim 5, wherein the AGV delivery area comprises an AGV trolley and an AGV delivery path, the intelligent storage area passes through another high-altitude material supply line to pass through auxiliary materials in materials through another high-altitude elevator and a ground material supply line, then the AGV trolley is alternately delivered to required stations for production, and the automatic assembly line is used for returning the carrying disc to the intelligent logistics conveying line area and the AGV trolley.
7. The intelligent plant logistics scheduling system of claim 6, wherein the automated pipeline is equipped with a SCADA system.
8. The intelligent factory logistics scheduling system of claim 7, wherein the intelligent scheduling system comprises an equipment module, a process route module, a work order module, a scheduling plan module and an alarm module, wherein the equipment module is used for acquiring all equipment information of a production line and is used as a basic equipment parameter for configuring a process route; the process route module is used for retrieving all routes of all stations needing to be distributed in a production field, and calculating specific distribution time from start to stations according to equipment operation information and line body length in the routes and the running length of an AGV; the work order module is used for acquiring the work order information of planned production from the MES system and synchronizing the work order information with the MES system; the scheduling planning module is used for calculating an initial scheduling plan according to basic equipment parameters, process route parameters and a work order obtained from the MES system, sending materials to be assembled to a work station for assembly according to calculation, displaying a real-time delivery plan in a front processing area, dynamically adjusting the work order scheduling plan in production after a production line starts to produce, and inquiring a historical delivery plan and a delivery result; the alarm module is used for receiving the material distribution and carrying tray recovery process fed back by the SCADA system, and when abnormal conditions occur, the alarm module gives an alarm to prompt manual work and informs the MES system.
9. The intelligent plant logistics scheduling system of claim 8, wherein the work order information for the planned production includes at least production quantity, specifications, and configuration.
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| CN112453895A (en) * | 2020-12-10 | 2021-03-09 | 厦门宏泰智能制造有限公司 | Server assembly scheduling system and scheduling method |
| CN113580354A (en) * | 2021-06-25 | 2021-11-02 | 浙江荣力智能装备有限公司 | Intelligent refractory brick production line |
| CN114384873A (en) * | 2021-12-09 | 2022-04-22 | 南京工业大学 | Intelligent cooperative control system and control method for material transportation of high-molecular extrusion production line |
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