CN107590625A - Intelligent management system and method - Google Patents
Intelligent management system and method Download PDFInfo
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- CN107590625A CN107590625A CN201610537896.6A CN201610537896A CN107590625A CN 107590625 A CN107590625 A CN 107590625A CN 201610537896 A CN201610537896 A CN 201610537896A CN 107590625 A CN107590625 A CN 107590625A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The present invention provides a kind of intelligent management system and method, is connected to ERP server, including integrates module, and data syn-chronization is carried out with ERP server；Inventory database, store and update stock；Stock management module, identify and record storage material information, generate receiving note, update stock；Stock module, according to the stock order received, material is searched in stock to take；Equipment on-line module, crawl material casting rate, material surplus etc. online with process equipment；Production management module, receive ERP server in production scheduling, work order, receive the information such as the material casting rate, material surplus, according to the work order material to the stock module send one stock order；Material returned module, the information such as material casting rate, the material surplus of the equipment are received, a work order form is generated after work order terminates, statistics residue doses is returned to stock.The intelligent management system and method for the present invention, incorporates rewinding, material issuing and the material returned, stock is effectively managed.
Description
Technical field
The present invention relates to a kind of intelligent management system and method, more particularly to a kind of intelligence pipe for integrating each production link
Manage system and method.
Background technology
The flow chain of traditional electronics manufacturing enterprise is mostly：Collect supplier's material and enter material depot（Big warehouse）, lead to
Often using chest as minimum management unit；According to following one week work order demand, material allocation to line side storehouse（Material buffer area）, do
Material arranges（Devan son, blank, measurement, stock etc.）, to accelerate the speed that work order is reached the standard grade；Manufacture and give birth to by work order material loading
Produce, there are two people to be responsible for feeding and feed supplement by SMT machines.This work pattern is relatively adapted to the production model of the few sample of volume, is working as
Under modern a small amount of various manufacturing mode, traditional work pattern shortcoming clearly, has very in quality management and efficiency management
The defects of big, the material for such as overstocking several days more, business inventory is caused to overstock；The centre of the inherently one unnecessary link in line side storehouse
Link, consume man power and material；Line side storehouse tears material and sub-material open, i.e., is packaged into inner wrapping easily wrong material from big.Then, typically
Enterprise imports different managing and control systems in different links, for example import WMS in warehouse to solve the problems, such as links
（WMS）, MES is imported at the scene（Manufacture execution system）, in SMT（Chip mounter）Import PTS（Process follows up
With inspection）System, but system constructing lacks integral layout, lacks between system and effectively integrates, and causes intelligent deficiency, and it is sacrificial
Domestic animal efficiency and generation operation redundancy.Therefore especially need the solution of an integration to eliminate these on the whole structural to ask
Topic.
The content of the invention
For the above situation, it is an object of the invention to provide a kind of intelligence for being effectively integrated links in flow
Can management system.
To reach above-mentioned purpose, the present invention provides a kind of intelligent management system, is connected to ERP server, including：
Module is integrated, is carried out data transmission using DB-link and ERP server, the data code transmitted is defined, generation
The different-format of code represents different transmission direction and data type, is believed receiving note, stock, work order, work order form etc. with this
Breath is synchronous with the ERP server in the integration module；
Inventory database, the integration module is connected, it stores and constantly updates the material information of material in stock, such as title, type
Number, quantity, warehouse compartment, storage date etc., instock material information is updated after the completion of rewinding, stock, the material returned, concurrently
Deliver to the integration module；
Stock management module, the integration module and the inventory database are connected, the material letter of material when it identifies and records storage
Breath, such as title, model, quantity, warehouse compartment, storage date, receiving note is generated, and send it to the integration module, sent out simultaneously
The inventory database is given, to update inventory database；
Stock module, connects the inventory database, according to the stock order received, searches and meet the requirements in inventory database
Material stocked up for processing take；
Equipment on-line module, online, the information such as the material casting rate of capture apparatus, material surplus is carried out with process equipment；
Production management module, connects the integration module and the equipment on-line module, receives production scheduling in ERP server, work
Single, information, the material according to needed for the work order such as material casting rate that receiving device on-line module grabs, material surplus are standby to this
Expect that module sends a stock order；
Material returned module, the production management module, the integration module and the inventory database are connected respectively, receives the material casting of the equipment
The information such as rate, material surplus, a work order form is generated after work order terminates, and be sent to integration module, while count remaining
Stock is returned to after inventory, to update the inventory database.
Especially, the integration module is entered with the ERP server every a setting time to the data message that other side sends
Row is handled and updated.
Especially, the stock management module is according to the material information, such as title, model, quantity, warehouse compartment, storage date,
And generate a bar-code label.
Especially, the stock module is stocked up according to the storage date of material according to FIFO principle.
Especially, the equipment on-line module is by directly reading the database of process equipment, and to capture material casting rate, material remains
The information such as surplus.
Especially, the process equipment is provided with multiple code readers, and supplies consumption amount and product performance are counted respectively
Number, the equipment on-line module is by being calculated the information such as material casting rate, material surplus.
Especially, should after the material surplus of the equipment grabbed when the equipment on-line module is less than a certain setting value
Equipment on-line module sends a pre-warning signal to the production management module, and it is backward that the production management module receives the pre-warning signal
The stock module sends a stock order.
Especially, the production management module is tested before equipment processing to material, and records thing used in each product
Material and the product processed per batch materials.
The present invention also provides a kind of intelligent management, comprises the following steps：
(A) carried out data transmission using DB-link and ERP server, the data code transmitted to needs is defined, code
Different-format represents different transmission direction and data type, to distinguish information such as receiving note, stock, work orders, makes the integration
Module keeps synchronizing information with the ERP server；
(B) identify and record the material information of storage material, such as title, model, quantity, warehouse compartment, storage date, generation is received
It is single, inventory information is updated, and be synchronized to ERP server；
(C) according to the production scheduling and work order information in ERP server, satisfactory material is found from inventory information,
In case processing；
(E) it is online with process equipment, capture the information such as material casting rate and the residue doses of its processing；
(F) according to information such as the material casting rate and residue doses after work order terminates, work order form is produced, returns leftover materials, more
New inventory information, and it is synchronized to ERP server.
Especially, between step (C) and step (E), in addition to：
(D) material is tested before processing, and records material used in each product and the product processed per batch materials.
Especially, in step (A), in addition to：It is synchronous that primary information is carried out every a setting time.
Especially, in step (B), in addition to：Bar-code label is generated using the material information of the material.
Especially, in step (C), in addition to：The material found is ranked up according to the storage date.
Especially, in step (E), in addition to：When residue doses deficiency, find and conform to from inventory information
The material asked, material is supplemented according to FIFO principle.
Compared to prior art, intelligent management system of the invention and method, incorporate from rewinding operation, material issuing operation and
Material returned operation, stock is effectively managed.Above-mentioned system and method can eliminate line side storehouse directly from warehouse feeding,
Reduce manpower；Low water level early warning is set, improved efficiency of stocking up；In strict accordance with FIFO principle control, error proofing capability improving.
【Brief description of the drawings】
Fig. 1 is the structure chart of the intelligent management system of the present invention；
Fig. 2 is the flow chart of the intelligent management of the present invention.
【Embodiment】
Refer to shown in Fig. 1, the intelligent management system 1 is connected to ERP server 2, including integrates module 11, inventory database
12nd, stock management module 13, stock module 14, equipment on-line module 15 and material returned module 17.
The integration module 11 is carried out data transmission using DB-link and ERP server 2, and the data code transmitted is entered
Row definition, the different-format of code represent different transmission direction and data type, are believed receiving note, stock, work order etc. with this
Breath is synchronous with the ERP server 2 in the integration module 11, such as：Represented respectively from the integration with the code of 856,862 beginnings
Module 11 is sent to the ERP server 2, the information of the integration module 11 is sent to from the ERP server 2 for example, definition
856S represent from the ERP server 2 to the integration module 11 send an order form information, 862S represent from the integration module 11 to
The ERP server 2 sends a receiving note confirmation；862W is represented from the ERP server 2 to module 11 is integrated and is sent a work
Single information, 856W, which represents, sends a work order confirmation from the integration module 11 to the ERP server 2.In the present embodiment, should
ERP server 2 is analyzed to update the data with the integration module 11 every the data message that a setting time is sent to other side.
The inventory database 12 connects the integration module 11, and it stores the material information of interior material in stock, such as title, type
Number, quantity, warehouse compartment, storage date etc., instock material information is updated after the completion of rewinding, stock, the material returned, concurrently
The integration module 11 is delivered to, to be updated to the ERP server 2.
The stock management module 13 connects the integration module 11 and the inventory database 12 respectively, identifies and records storage thing
The material information of material, such as title, model, quantity, warehouse compartment, storage date, in the present embodiment, bar code is generated according to those information
Label, such as one-dimension code or Quick Response Code, in case stock or can quickly be identified by scanning when arranging.
The stock module 14 connects the inventory database 12, when the stock order for receiving the equipment on-line module 15 and sending
Afterwards, satisfactory material is searched in the inventory database 12, in the present embodiment, in satisfactory more batches found
In secondary material, it is ranked up according to the storage date, according to FIFO principle, takes the earliest material of entry time, in case plus
Work is taken.
The equipment on-line module 15 carries out online, the material casting rate of capture apparatus, material residue in processing with process equipment
The information such as amount, it is noted herein that, often can be directly by reading its database number carried for novel device
According to, to grab the information such as material casting rate, material surplus, and some old equipment are directed to, can be using after being counted one by one to product
It is calculated, multiple code readers is such as installed on process equipment, material actual consumption amount, product performance is counted respectively
Number, can calculate material minimal consumption amount, then subtract material minimal consumption with actual consumption amount and measure by product performance
Material casting quantity, material casting rate is further obtained with this, and material surplus can subtract material actual consumption by quantity of stocking up and measure
Arrive.In the present embodiment, the equipment on-line module 15 can set a material threshold value, when what the equipment on-line module 15 grabbed is somebody's turn to do
After the material surplus of equipment is less than the threshold value, a pre-warning signal is sent to the production management module 16.
The production management module 16 connects the integration module 11 and the equipment on-line module, to receive in the ERP server 2
Production scheduling and work order, according to the work order to the stock module 14 send one stock order, take corresponding to material be used for plus
Work, while the production management module 16 receives material casting rate, material surplus and the material pre-warning signal of the equipment on-line module,
When receiving material pre-warning signal, to the stock module 14 send a pair should material stock order, to supplement material, prevent
Only material deficiency causes to stop to produce.The production management module 16 is tested before equipment processing to material simultaneously, prevents mistake
Material, in addition, the production management module 16 also records material used in each product and the product processed per batch materials, with after an action of the bowels
Which mainboard phase can have been got on these materials according to Tracing Material, and can also trace which has been used according to product serial number
A little materials.
The material returned module 17 connects the equipment on-line module 15, the integration module 11 and the inventory database 12 respectively, connects
The information such as the material casting rate of equipment that receiving unit on-line module provides, material surplus, generate work order form, hair after work order terminates
The integration module 11 is delivered to, to be updated to the ERP server 2, while material surplus is counted, is returned to the inventory data
In storehouse 12.
Refer to shown in Fig. 2, a specific embodiment of intelligent management of the invention comprises the following steps：
S01：Intelligent management system 1 is carried out data transmission using DB-link and ERP server 2, the data code transmitted to needs
It is defined, the different-format of code represents different transmission direction and data type, is sent out with distinguishing from the intelligent management system 1
Deliver to the ERP server 2, or sent from the ERP server 2 to the intelligent management system 1, and distinguish receiving note, stock,
The information such as work order, the information received is analyzed every a setting time, with the synchronous intelligent management system 1 and the ERP
The information of server 2；
S02：Identify and record the material information of storage material, such as title, model, quantity, warehouse compartment, storage date, and according to
Those material informations simultaneously generate a bar-code label, quick identification during for stocking up or arrange, while generate receiving note, update storehouse
Information is deposited, receiving note and inventory information are then synchronized to ERP server 2；
S03：The production scheduling and work order information in ERP server 2 are received, satisfactory thing is found from inventory information
Material, according to the sequencing on storage date, stocked up according to the principle of FIFO, so that processing is taken；
S04：It is online with process equipment, it is processed according to work order, while capture material casting rate and residue doses of its processing etc.
Information；
S05：Equipment processing before material is tested, prevent wrong material, also record in addition material used in each product and often
The product that batch materials are processed, so which product the later stage can have been got on these materials according to Tracing Material, and according to
Product serial number can also trace has used for which material.
S06：Judge whether the residue doses on process equipment is insufficient；
S07：When residue doses deficiency, satisfactory material is found from inventory information again, according to FIFO
Principle supplement material；
S08：Work order terminates, and according to information such as the material casting rate and residue doses, generates work order form, returns leftover materials, more
New inventory information, and it is synchronized to ERP server 2.
Above in conjunction with accompanying drawing to the present invention embodiment and embodiment elaborate, but can not with restriction
The scope of the present invention, the impartial modification and transformation made in scope of the present invention patent, should all belong to patent of the present invention
In the range of.
Claims (14)
1. a kind of intelligent management system, is connected to ERP server, it is characterised in that：Including：
Module is integrated, is carried out data transmission using DB-link and ERP server, the data code transmitted is defined, generation
The different-format of code represents different transmission direction and data type, is believed receiving note, stock, work order, work order form etc. with this
Breath is synchronous with the ERP server in the integration module；
Inventory database, the integration module is connected, it stores and constantly updates the material information of material in stock, such as title, type
Number, quantity, warehouse compartment, storage date etc., instock material information is updated after the completion of rewinding, stock, the material returned, concurrently
Deliver to the integration module；
Stock management module, the integration module and the inventory database are connected, the material letter of material when it identifies and records storage
Breath, such as title, model, quantity, warehouse compartment, storage date, receiving note is generated, and send it to the integration module, sent out simultaneously
The inventory database is given, to update inventory database；
Stock module, connects the inventory database, according to the stock order received, searches and meet the requirements in inventory database
Material stocked up for processing take；
Equipment on-line module, online, the information such as the material casting rate of capture apparatus, material surplus is carried out with process equipment；
Production management module, connects the integration module and the equipment on-line module, receives production scheduling in ERP server, work
Single, information, the material according to needed for the work order such as material casting rate that receiving device on-line module grabs, material surplus are standby to this
Expect that module sends a stock order；
Material returned module, the production management module, the integration module and the inventory database are connected respectively, receives the material casting of the equipment
The information such as rate, material surplus, a work order form is generated after work order terminates, and be sent to integration module, while count remaining
Stock is returned to after inventory, to update the inventory database.
2. intelligent management system according to claim 1, it is characterised in that：The integration module and the ERP server every
One setting time is handled and updated to the data message that other side sends.
3. intelligent management system according to claim 1, it is characterised in that：The stock management module is believed according to the material
Breath, such as title, model, quantity, warehouse compartment, storage date, and generate a bar-code label.
4. intelligent management system according to claim 1, it is characterised in that：The stock module is according to storage day of material
Phase, stocked up according to FIFO principle.
5. intelligent management system according to claim 1, it is characterised in that：The equipment on-line module is added by directly reading
The database of construction equipment, to capture the information such as material casting rate, material surplus.
6. intelligent management system according to claim 1, it is characterised in that：The process equipment is provided with multiple code readers,
Supplies consumption amount and product performance are counted respectively, the equipment on-line module is by being calculated material casting rate, material remains
The information such as surplus.
7. according to the intelligent management system any one of claim 1,5 or 6, it is characterised in that：When the online mould of the equipment
After the material surplus for the equipment that block grabs is less than a certain setting value, the equipment on-line module is sent out to the production management module
A pre-warning signal is sent, the production management module is ordered after receiving the pre-warning signal to the stock of stock module transmission one.
8. intelligent management system according to claim 1, it is characterised in that：The production management module is right before equipment processing
Material is tested, and records material used in each product and the product processed per batch materials.
A kind of 9. intelligent management, it is characterised in that：Comprise the following steps：
(A) carried out data transmission using DB-link and ERP server, the data code transmitted to needs is defined, code
Different-format represents different transmission direction and data type, to distinguish information such as receiving note, stock, work orders, makes the integration
Module keeps synchronizing information with the ERP server；
(B) identify and record the material information of storage material, such as title, model, quantity, warehouse compartment, storage date, generation is received
It is single, inventory information is updated, and be synchronized to ERP server；
(C) according to the production scheduling and work order information in ERP server, satisfactory material is found from inventory information,
In case processing；
(E) it is online with process equipment, capture the information such as material casting rate and the residue doses of its processing；
(F) according to information such as the material casting rate and residue doses after work order terminates, work order form is produced, returns leftover materials, more
New inventory information, and it is synchronized to ERP server.
10. intelligent management according to claim 9, it is characterised in that：Between step (C) and step (E), also wrap
Include：
(D) material is tested before processing, and records material used in each product and the product processed per batch materials.
11. intelligent management according to claim 9, it is characterised in that：In step (A), in addition to：Set every one
Fixing time, it is synchronous to carry out primary information.
12. intelligent management according to claim 9, it is characterised in that：In step (B), in addition to：Utilize the thing
The material information generation bar-code label of material.
13. intelligent management according to claim 9, it is characterised in that：In step (C), in addition to：To finding
Material according to storage the date be ranked up.
14. intelligent management according to claim 9, it is characterised in that：In step (E), in addition to：Work as residue
During doses deficiency, satisfactory material is found from inventory information, material is supplemented according to FIFO principle.
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| CN201610537896.6A CN107590625A (en) | 2016-07-08 | 2016-07-08 | Intelligent management system and method |
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|---|---|---|---|
| CN201610537896.6A CN107590625A (en) | 2016-07-08 | 2016-07-08 | Intelligent management system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108830480A (en) * | 2018-06-12 | 2018-11-16 | 恩龙实业(嘉兴)有限公司 | A kind of ERP buying calculation method and its system |
| CN108846559A (en) * | 2018-05-29 | 2018-11-20 | 上海文什数据科技有限公司 | A kind of production management method with production link tracing function |
| CN109033379A (en) * | 2018-07-27 | 2018-12-18 | 四川爱创科技有限公司 | Material Information Management System method and system suitable for coffee machine |
| CN109377028A (en) * | 2018-10-08 | 2019-02-22 | 联宝(合肥)电子科技有限公司 | A kind of quality of materials management method and system |
| CN109685320A (en) * | 2018-11-28 | 2019-04-26 | 长春北方化工灌装设备股份有限公司 | MES system deposits the integrated management method of information and automation equipment to three-dimensional Kuku |
| CN110334911A (en) * | 2019-06-10 | 2019-10-15 | 广州南沙珠江啤酒有限公司 | A kind of method of management of production line and system |
| CN110472905A (en) * | 2019-07-02 | 2019-11-19 | 湖北北辰时代信息技术有限公司 | It is a kind of based on the material quality detecting method for automatically generating two dimensional code intelligent terminal barcode scanning |
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| CN108846559A (en) * | 2018-05-29 | 2018-11-20 | 上海文什数据科技有限公司 | A kind of production management method with production link tracing function |
| CN108830480B (en) * | 2018-06-12 | 2020-10-09 | 恩龙实业(嘉兴)有限公司 | ERP purchasing calculation method and system |
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| CN109033379A (en) * | 2018-07-27 | 2018-12-18 | 四川爱创科技有限公司 | Material Information Management System method and system suitable for coffee machine |
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| CN109377028A (en) * | 2018-10-08 | 2019-02-22 | 联宝(合肥)电子科技有限公司 | A kind of quality of materials management method and system |
| CN109685320A (en) * | 2018-11-28 | 2019-04-26 | 长春北方化工灌装设备股份有限公司 | MES system deposits the integrated management method of information and automation equipment to three-dimensional Kuku |
| CN110334911A (en) * | 2019-06-10 | 2019-10-15 | 广州南沙珠江啤酒有限公司 | A kind of method of management of production line and system |
| CN110472905A (en) * | 2019-07-02 | 2019-11-19 | 湖北北辰时代信息技术有限公司 | It is a kind of based on the material quality detecting method for automatically generating two dimensional code intelligent terminal barcode scanning |
| CN110910061A (en) * | 2019-11-06 | 2020-03-24 | 长沙格力暖通制冷设备有限公司 | Material management method, material management system, storage medium and electronic equipment |
| CN110949935A (en) * | 2019-11-15 | 2020-04-03 | 合肥百音智能科技有限公司 | Workshop warehouse logistics management system |
| CN111123868A (en) * | 2019-12-21 | 2020-05-08 | 唐山钢铁集团微尔自动化有限公司 | System and method for realizing intelligent scheduling of unmanned overhead travelling crane of hot-rolled slab warehouse |
| CN111123868B (en) * | 2019-12-21 | 2022-12-27 | 唐山钢铁集团微尔自动化有限公司 | System and method for realizing intelligent scheduling of unmanned overhead travelling crane of hot-rolled slab warehouse |
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| CN114169838A (en) * | 2022-01-19 | 2022-03-11 | 深圳市今天国际物流技术股份有限公司 | Warehouse logistics management method and system |
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