CN108846559A - A kind of production management method with production link tracing function - Google Patents
A kind of production management method with production link tracing function Download PDFInfo
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Abstract
The invention discloses a kind of production management methods with production link tracing function, Step 1: in materiel warehouse-in, the material information of the material is marked by one first RFID card, and the material information is entered into production management system, and production management system is connect with production equipment;Step 2: editing the production order of product from enterprise resource planning, the order to be produced is selected to be imported, generate manufacture list, manufacture is singly sent to production management system;Step 3: production management system singly identifies the manufacture received, single manufacture includes required production production information and production status information;Step 4: production management system carries out scheduling processing according to manufacture is single, generate and accordingly execute order, in-out-storehouse management equipment carries out outbound management to material after receiving execution order, and production equipment, which receives after execution order is initialized, to be started to produce.The present invention, which solves, is not easy the technical issues of effectively being managed material and entire production process.
Description
Technical field
The present invention relates to Intelligent Production Management System technical fields, it is more particularly related to which a kind of have production
The production management method of link tracing function.
Background technique
Due to the diversification of production model, the Mission Day of manufacturing enterprise increasingly weighs and many and diverse, management and storage to raw material
Difficulty gradually increase, especially the memory space of storehouse and management mode have been far from satisfying task and have wanted to storage condition
Ask, and to raw material to flow to trackability poor, be less useful for production management.
Common production management system cannot connect to the terminal of production, can not connect and control situ industrial equipment, special
It is not to be directed to traditional feedstuff industry, the papery record of production usually is used to production process, history production, which is lacked, is had
Effect management causes production management chaotic, influences production efficiency.
In the prior art, such as Chinese patent:Automate counter management system and billboard production management system information exchange side
Method realizes the control to operations such as automation counter outbound, storage, inquiries, but can not trace to entire production process
And management.Such as Chinese patent:Production management method and execution system, optimize production process, but can not be in production process
Each material and process carry out tracing management.Such as Chinese patent:Production management device and production system carry out pipe to production process
Reason, but need to generate identifier and identification marking symbol.
In order to solve to be not easy the technical issues of effectively being managed material and entire production process, the present invention provides one
Kind has the production management method of production link tracing function.
Summary of the invention
It is an object of the invention to solve at least the above problems, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide a kind of production management methods with production link tracing function, solve
It is not easy the technical issues of effectively being managed material and entire production process.
In order to realize these purposes and other advantages according to the present invention, provide a kind of with production link tracing function
Production management method, include the following steps:
Step 1: marking the material information of the material by one first RFID card, and the material information is recorded in materiel warehouse-in
Enter into production management system, the production management system is connect with production equipment;
Step 2: editing the production order of product from enterprise resource planning, the production order includes:Product number,
Name of product, production quantity on order, production line, product batch number, production time and production specification, select the order to be produced to carry out
It imports, generates manufacture list, clicked after the manufacture list is confirmed and start to produce, the manufacture is singly sent to production management system
System;
Step 3: production management system singly identifies the manufacture received, the manufacture singly includes that required production produces
The production information and production status information of product, production information include the stock number of material needed for the product, name of material, material
Specification, material quantity and dispatching terminal;
Step 4: production management system carries out scheduling processing according to manufacture is single, generation accordingly executes order, and is sent to out and is put in storage
The production equipment of management equipment and related producing line, the in-out-storehouse management equipment carry out material after receiving the execution order
Outbound management, production equipment, which receives after execution order is initialized, to be started to produce.
Preferably, the enterprise resource planning is connect with the production management system, the production management system point
Not with in-out-storehouse management equipment, feed proportioning system, printing device, barcode scanning equipment and radio frequency identification equipment.
Preferably, after the in-out-storehouse management equipment receives the manufacture list information that the production management system issues, lead to
Cross wireless radios scan the first RFID card identify current material with manufacture list in want the material of outbound to be compared, comparison at
The material is selected after function.
Preferably, the in-out-storehouse management equipment includes a network LED display screen, when the material of wireless radios identification
When the card number comparison of outbound material needed for card number is shown with system is consistent, visually shown by the LED display at scene
Show current material information and dispatching terminal.
Preferably, the in-out-storehouse management equipment includes a weighing equipment, the weighing equipment and the production management system
System connection, successively selection manufacture list, selection weighing material, weighing material is compared with practical material, is opened after comparing successfully
Begin to weigh, target weight and current weight are shown on the weighing equipment, it is right after weighing equipment is reset after material is selected
Material is weighed, and compares current weight and target weight in real time, is finished until weighing, as quantitative material.
Preferably, the material information of the material is marked by one second RFID card on quantitative material, and the material is believed
Breath is entered into production management system, and is changed the material in the first RFID card and corresponded to the material information of surplus material and used
Material whereabouts information.
Preferably, the relevant all quantitative materials of product composition are transported to dispatching terminal, the production management system to
Mixing machine sends the order of an initialization command, incorporation time and mixed frequency, when mixing machine is completed to initialize and set mixing
Between and mixed frequency, the second RFID card on material is singly compared with current manufacture, quantifies object for each after comparing successfully
Material is delivered in mixing machine, and mixing machine carries out mixing according to the incorporation time and mixed frequency of setting.
Preferably, in mixed process, the label on baling line is printed by network print apparatus, after mixing
It is singly compared by barcode scanning gun scanning label bar code and with current manufacture, packaging material card is scanned after comparing successfully and is manufactured with current
Packaging material used in list compares, and after comparing successfully, label is attached in the packaging bag of corresponding product specification, and control mixing machine opens blanking
Baffle is packed, and is checked the weight of each product of packaging, in packaging terminal alarms prompt if overweight.
Preferably, to production complete warehousing finished products, storage information is entered into production management system, production equipment after
The product of the continuous next batch of production is circuited sequentially until the product on manufacture list all complete by production.
Preferably, the staff on production line, which carries, is configured with a third RFID card, is labeled in the third RFID card
The employee information of the personnel and each operation note information scan third RFID card to work people in process of production
Member every time feed intake, produce, packing work is recorded.
The present invention is include at least the following beneficial effects:
1) digitlization and intelligent production requirement of this system for Feed Manufacturing, by realizing the real-time control to industrial field device
The cooperation of system and a variety of industrial equipments, it is shown that the digitlization and intelligence of all links;
2) this system contains in-out-storehouse management module, tag control module, production management module, personal management module, system
Management module, RFID wireless device management module, OPC industrial equipment management module, can be realized and enter from materiel warehouse-in to finished product
The key production that the reliably retrospect in library and order placement are completed to production, meets the digitlization of all links, can be traced
Change, the demand of intelligent production;
3, software systems of the present invention can recorde production process, realizes dates back, can inquire, and enable effective
Production process is managed, greatly improve production efficiency.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of present system frame;
Fig. 2 is production management system internal module attachment structure schematic diagram;
Fig. 3 is the connection schematic diagram of each equipment and system in production management system;
Fig. 4 is the job analysis schematic diagram of SCT server;
Fig. 5 is that the course of work of production management system divides detail schematic diagram;
Fig. 6 is production management process schematic diagram.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text
Word can be implemented accordingly.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more
The presence or addition of a other elements or combinations thereof.
As shown in figures 1 to 6, electricity of the present invention provides a kind of production management method with production link tracing function, for
In Intelligent Production Management System, using B/S framework, the especially suitable Feed Manufacturing industry for using German cloth and strangling automation equipment.
Enterprise resource planning 2 and feed proportioning system 3 are connect with production management system 1 respectively, and each cloth is strangled automation and set
Standby 5 are connect by the first ws connector 4 with production management system 1, and network print apparatus 7 passes through the 2nd ws connector 6 and production
Management system 1 connects, and radio frequency identification equipment 9 is connect by the 3rd ws connector 8 with production management system 1, and stamp equipment 11 claims
Amount equipment 12 and RFID card 13 are connect by HMI interface with production management system 1 respectively, carry out reading and writing data and transmission operation.
It is connect specifically, cloth strangles automation equipment with OPC industrial equipment management module 20, network print apparatus and label tube
It manages module 16 to connect, radio frequency identification equipment is connect with RFID wireless device management module 19, warehouse terminal system and discrepancy depositary management
Module 15 is managed to connect.
This system contains system management module 14 and the in-out-storehouse management module being separately connected therewith 15, tag control mould
Block 16, production management module 17, personal management module 18, RFID wireless device management module 19 and OPC industrial equipment manage mould
Block 20 includes SCT server in system management module 14.
The enterprise resource planning 2 is connect with production management module 17, and enterprise resource planning 2 is for editing life
Order is produced, feed proportioning system is connect with production management module 17, for executing batching step.
It can be realized reliable retrospect from materiel warehouse-in to warehousing finished products and order placement to having produced by this system
At a key production.Meet digitlization, traceableization, the demand of intelligent production of all links.
In the present embodiment, the connection figure of each equipment and system is as shown in figure 3, include Stall billboard, Stall printer, Stall
In warehouse and warehouse card sender, Stall tag control center, Stall make-up room and scanner, second floor control, three buildings small powders feed intake, three
The weighing of building small powder and electronic scale, three buildings RFID card readers, six buildings aniseed feed intake and electronic scale, six buildings RFID card readers, SCT service
Device, Stall billboard, Stall printer, Stall warehouse and warehouse card sender, Stall tag control center, Stall make-up room and scanning
It is controlled in rifle, second floor, three buildings small powders feed intake, three buildings small powders are weighed and electronic scale, three buildings RFID card readers, six buildings aniseed feed intake and electricity
Sub- scale, six buildings RFID card readers are connect with SCT server respectively.
SCT server is managed each device end, and the system job analysis of SCT server is as shown in figure 4, include pair
Client-side management, warehouse transmitting-receiving expects pipe reason, back-stage management, central control system management, equipment access-in management, WINCC access-in management and
Tag system management.
The course of work of production management system divides detail situation as shown in figure 5, specific production process is as shown in Figure 6.
A kind of production management method with production link tracing function includes:Following steps:
Step 1: starting all parameters of reading equipment after system starting, initialization is booted up.In materiel warehouse-in, lead to
The material information that one first RFID card marks the material is crossed, and the material information is entered into tag control module 16, the object
Expect that information includes name of material, entry time, material quantity, specification, manufacturer, material batch etc., material information is recorded in
In first RFID card, while being entered into production management system;
Step 2: editing the production order of product from enterprise resource planning 2;Specifically, after system start completion, into
Row user logs in, into manufacturing center, it can be seen that all orders assigned select the order to be produced to be imported, and generate
Manufacture is single.The production order includes:When product number, name of product, production quantity on order, production line, product batch number, production
Between and production specification, the manufacture it is single it is confirmed after starts to produce into the manufacture single-click under manufacturing center, by the manufacture
Singly it is sent to production management system;
Step 3: production management system singly identifies the manufacture received, the manufacture singly includes that required production produces
The production information and production status information of product, production information include the stock number of material needed for the product, name of material, material
Specification, material quantity and dispatching terminal;
Step 4: production management module 17 carries out scheduling processing according to manufacture is single, generate and accordingly execute order, execution order be by
It is generated according to the order of product processes, system will carry out series production according to the manufacture list sequence of importing, can also be with
To enter production know but carries out manually sort modification production priority, by execute order be sent to warehouse terminal system and phase
The production equipment of producing line is closed, the warehouse terminal system carries out outbound management, production to material after receiving the execution order
Equipment, which receives after execution order is initialized, to be started to produce.
Specifically, after the warehouse terminal system receives the manufacture list information that the production management system issues, according to
System material needed for only information show, required material is selected according to required material, scans the by wireless radios
One RFID card, which identifies in current material and manufacture list, wants the material of outbound to be compared, and the material is selected after comparing successfully, is realized
Materiel warehouse-out it is anti-error.Staff on production line, which carries, is configured with a third RFID card, is labeled in the third RFID card
The employee information of the personnel and each operation note information every time when operation, scan third RFID card in process of production
With to the feeding intake, produce every time of staff, packing work records, the logging of personnel is entered into production management system
In system, the retrospect of production link is realized.
The in-out-storehouse management equipment includes a network LED display screen, and network LED display screen and warehouse terminal system connect
It connects, when the card number comparison of outbound material needed for the material card number of wireless radios identification is shown with system is consistent, by existing
The LED display of field visually shows current material information and dispatching terminal, so that visual cue operation is realized,
Convenient for carrying out in-out-storehouse management to material.
In-out-storehouse management equipment includes automatic batching system, is specifically included including material grasping and haulage equipment, according to required thing
Material inventory corresponds to big part material to grab, and the material grabbed is carried at weighing-appliance after being scanned comparison correctly, until
Material needed for the batch products is all transported and is finished, and then carries out the selection and carrying of next batch product material.
If fruit product is related to having small powder ingredient, then artificial small powder is carried out according to the single information of the manufacture for the terminal notifying that feeds intake
Weighing and dosing operation.
Specifically, before weighing, selecting the manufacture list of the current product batches of being produced, selected to be claimed according to manufacture single choice
The material of weight, the material of being weighed is compared with practical material, is compared failure and is then reselected material, after comparing successfully
It can be carried out weighing.
The in-out-storehouse management equipment includes a weighing equipment 12, and the weighing equipment 12 connects with the production management system
It connects, for weighing to the material chosen, target weight and current weight is shown on the weighing equipment 12, weigh
When, will weighing equipment 12 reset after weigh to material, weigh one by one to material, and in real time compare current weight and
Target weight finishes, as quantitative material until weighing, and weighing information is uploaded to production management system.
Weighing equipment 12 is an electronic scale, and electronic scale uses RS232 data line transmission measurement data.It will be electric by RS232
Brain terminal and live electronic scale carry out data transmission, and are managed to each material metage, compare current weight and mesh in real time
Indicated weight amount, effectively evades faulty operation, ensure that yields, and record to true weighing value.
Material after weighing is denoted as quantitative material, marks the object of the material by one second RFID card on quantitative material
Expect information, and the material information is entered into production management system, and changes the material in the first RFID card and correspond to residue
The material information of material and material whereabouts information used, realize the tracing record of material.
Place where all quantitative materials needed for the batch products are transported to dispatching terminal, that is, feed proportioning system,
Feed proportioning system includes a batch mixer, and according to production order, the production management system sends an initialization command to mixing machine, mixes
The order of time and mixed frequency are closed, mixing machine is completed to initialize and sets incorporation time and mixed frequency, before mixing, again
The second RFID card for carrying on scanning material, to check and approve the material, determine it is errorless after, then will each quantitative material throwing
It send into mixing machine, mixing machine carries out mixing according to the incorporation time and mixed frequency of setting.If comparison is wrong, sending is mentioned
Show, the material is prompted to be not belonging to current order.
In mixed process, product information is sent to tag control module 16 by production management module 17, passes through network printing
Equipment prints the label on baling line, which includes the product information of the product, including product number, ProductName
Claim, produce the letters such as quantity on order, production line, product batch number, production deadline, producers, target customer and production specification
Breath scans label bar code by barcode scanning gun after mixing and is compared with the product batch number in current manufacture list, comparison at
Packaging material card is scanned after function and is compared with packaging material used in current manufacture list, and after comparing successfully, label is attached to corresponding product specification
In packaging bag, control mixing machine is opened discharge flapper and is packed, and checks the weight of each product of packaging, if super
It is heavy then packaging terminal alarms prompt.
The product that production is completed is transported in finished room, the storage information of product is entered by production pipe by scanning
In reason system, in order to be managed to product, production and dispatching record are generated.Production equipment continues to produce next batch
Product is circuited sequentially until the product on manufacture list all complete by production.
In above-mentioned technical proposal, produced generally according to the production technology of product using the production process of default, to spy
Different product and process can also carry out artificial sequence modification production priority to the manufacture list to enter production.
In above-mentioned technical proposal, in process of production, it is observed that respectively in production management system and each producing line terminal
The production process state of a each batch of product, the state of production equipment each in producing line is fed back in production management system,
To update the production status information of each batch products, in order to be monitored in real time to production process.
From the above mentioned, digitlization and intelligent production requirement of this system for Feed Manufacturing, by realizing to industry spot
The cooperation of the real-time control of equipment and a variety of industrial equipments, it is shown that the digitlization and intelligence of all links;Together
When, this system contain in-out-storehouse management module 15, tag control module 16, production management module 17, personal management module 18,
System management module 14, RFID wireless device management module 19, OPC industrial equipment management module 20, can be realized and enter from material
The key production that reliable retrospect and order placement of the library to warehousing finished products are completed to production, meets the number of all links
Change, traceableization, the demand of intelligent production.Further, software systems of the present invention can recorde production process, real
Existing dates back, can inquire, enabled effectively to manage to production process, greatly improve production efficiency.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Claims (10)
1. a kind of production management method with production link tracing function, which is characterized in that include the following steps:
Step 1: marking the material information of the material by one first RFID card, and the material information is recorded in materiel warehouse-in
Enter into production management system, the production management system is connect with production equipment;
Step 2: editing the production order of product from enterprise resource planning, the production order includes:Product number,
Name of product, production quantity on order, production line, product batch number, production time and production specification, select the order to be produced to carry out
It imports, generates manufacture list, clicked after the manufacture list is confirmed and start to produce, the manufacture is singly sent to production management system
System;
Step 3: production management system singly identifies the manufacture received, the manufacture singly includes that required production produces
The production information and production status information of product, production information include the stock number of material needed for the product, name of material, material
Specification, material quantity and dispatching terminal;
Step 4: production management system carries out scheduling processing according to manufacture is single, generation accordingly executes order, and is sent to out and is put in storage
The production equipment of management equipment and related producing line, the in-out-storehouse management equipment carry out material after receiving the execution order
Outbound management, production equipment, which receives after execution order is initialized, to be started to produce.
2. as described in claim 1 with the production management method of production link tracing function, which is characterized in that enterprise's money
Source planning system is connect with the production management system, the production management system respectively with in-out-storehouse management equipment, ingredient system
System, printing device, barcode scanning equipment and radio frequency identification equipment.
3. as claimed in claim 2 with the production management method of production link tracing function, which is characterized in that described to go out to be put in storage
After management equipment receives the manufacture list information that the production management system issues, the first RFID is scanned by wireless radios
Card, which identifies in current material and manufacture list, wants the material of outbound to be compared, and the material is selected after comparing successfully.
4. as claimed in claim 3 with the production management method of production link tracing function, which is characterized in that described to go out to be put in storage
Management equipment includes a network LED display screen, the outbound object needed for the material card number and system of wireless radios identification are shown
When the card number of material compares consistent, current material information and dispatching terminal are visually shown by the LED display at scene.
5. as claimed in claim 4 with the production management method of production link tracing function, which is characterized in that described to go out to be put in storage
Management equipment includes a weighing equipment, and the weighing equipment is connect with the production management system, and successively selection manufacture is single, selects
Weighing material is compared with practical material, starts to weigh after comparing successfully, by target weight and current weight by weighing material
It is shown on the weighing equipment, after material is selected, weighs after weighing equipment is reset to material, compare current weight in real time
Amount and target weight finish, as quantitative material until weighing.
6. as claimed in claim 5 with the production management method of production link tracing function, which is characterized in that in quantitative material
The upper material information that the material is marked by one second RFID card, and the material information is entered into production management system, and
Change the material in the first RFID card correspond to surplus material material information and material whereabouts information used.
7. as claimed in claim 6 with the production management method of production link tracing function, which is characterized in that by product composition
Relevant all quantitative materials are transported to dispatching terminal, and the production management system sends an initialization command to mixing machine, mixes
The order of time and mixed frequency are closed, mixing machine, which is completed to initialize, simultaneously sets incorporation time and mixed frequency, by the on material
Two RFID cards are singly compared with current manufacture, each quantitative material are delivered in mixing machine after comparing successfully, mixing machine root
Mixing is carried out according to the incorporation time and mixed frequency of setting.
8. as claimed in claim 7 with the production management method of production link tracing function, which is characterized in that mixed process
In, the label on baling line is printed by network print apparatus, label bar code is scanned by barcode scanning gun after mixing
And be singly compared with current manufacture, packaging material card is scanned after comparing successfully and compared with packaging material used in list is currently manufactured, comparison at
After function, label is attached in the packaging bag of corresponding product specification, control mixing machine is opened discharge flapper and packed, to packaging
The weight of each product is checked, in packaging terminal alarms prompt if overweight.
9. as claimed in claim 8 with the production management method of production link tracing function, which is characterized in that completed to production
Warehousing finished products, storage information is entered into production management system, production equipment continues to produce the product of next batch, according to
Secondary circulation is until the product on manufacture list all complete by production.
10. as claimed in claim 9 with the production management method of production link tracing function, which is characterized in that on production line
Staff carry and be configured with a third RFID card, the employee information of the people person and each is labeled in the third RFID card
Operation note information scan third RFID card in process of production with feeding intake, produce, sacker every time to staff
It is recorded.
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CN109840572B (en) * | 2019-01-23 | 2022-10-14 | 江西银河表计有限公司 | SMT production line management method and manufacturing end |
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CN110751447A (en) * | 2019-10-28 | 2020-02-04 | 淄博深科信息科技有限公司 | Management system of production type enterprise and operation method thereof |
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CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
CN112200521A (en) * | 2020-10-30 | 2021-01-08 | 珠海格力电工有限公司 | Intelligent prevention and control system and method for cable abnormal products |
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