CN103699984A - In-order synchronous distribution system of commercial vehicle module production line - Google Patents
In-order synchronous distribution system of commercial vehicle module production line Download PDFInfo
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- CN103699984A CN103699984A CN201310748717.XA CN201310748717A CN103699984A CN 103699984 A CN103699984 A CN 103699984A CN 201310748717 A CN201310748717 A CN 201310748717A CN 103699984 A CN103699984 A CN 103699984A
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Abstract
The invention provides an in-order synchronous distribution system of a commercial vehicle module production line. The system comprises a plan station module, a working position depot distribution station module, an upstream station module, a manufacturing shop station module and a downstream station module, wherein information is transmitted among the modules by a network. According to the in-order synchronous distribution system of the commercial vehicle module production line, a material quantity demanded is automatically calculated according to a production plan, and materials can be distributed on appointed stations according to the production plan sequence; if a production plan after the day exists, a material quantity demanded is calculated according to the production plan sequence, and materials are prepared in advance. The in-order synchronous distribution system runs through the whole production process, the difficulty of a plurality of batches of multi-type flexible production is effectively solved, the accuracy and the traceability of part assembly are ensured, and the production efficiency and the rate of finished products are improved.
Description
Technical field
The present invention relates to the synchronous delivery system of a kind of production line, especially a kind of synchronous delivery system according to the order of sequence of commercial car module production line.
Background technology
Kind and the quantity of market demands product often change, by artificial and experience adjustments produce that obvious efficiency is low, reaction slowly, lack competitiveness.And manual system also can not adapt to the variation that product, technique, technology and user's requirement are accelerated increasingly.On our commercial car module production line, especially the workshop website module of east wind D310 series automobiles panel assembly, the part of this module assembly is many, portioned product has again a variety of models, in modular production, be very easy to occur misloading, and to the assembling process of misloading product, cannot review, cause the problem that production efficiency is low, rejection rate is high.
Summary of the invention
Synchronous delivery system and the allocator according to the order of sequence that the object of this invention is to provide a kind of commercial car module production line, can, according to the automatic computing material requirement of production schedule amount, arrive and specify station according to production schedule material dispensing.
In order to solve the problems of the technologies described above, technical scheme of the present invention is as follows: a kind of synchronous delivery system according to the order of sequence of commercial car module production line, it is characterized in that: this system forms by planning website module, station storehouse dispensing station point module, the website module of reaching the standard grade, workshop website module, the website module that rolls off the production line, and between each module, by network, carries out communication; Described plan website module is used for working out workshop scheduling plan, and this plan comprises that automatic generation workshop part distribution plan and the dispensing of workshop part gather plan; Described station storehouse dispensing station point module is used for storing station storehouse part warehouse-in and cancelling stocks information, to station stock report to the police, inquiring stock or classification inquiry in real time; The production plan that the described website module of reaching the standard grade is sent for exporting plan website module; Described workshop website is comprised of Style Product Information Management System and production assembly line, this module by the station storehouse part stock who deducts on production assembly line, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, station storehouse this series information of part cancelling stocks of scanning feed back to production information assembly line, production information assembly line sends to information station storehouse dispensing station point module again, and the single assembly of scanning assembling, enters library information by the part assembly having inspected and sends to the website module that rolls off the production line; The described website module that rolls off the production line is printed qualified part bar code, gives each module an exclusive I.D., is convenient to inquire about in the future.
Improvement to technique scheme: described workshop website module specifically by manually by the deduction station storehouse part stock who feeds back on production line, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, this series information typing of station storehouse part cancelling stocks of scanning, and these a series of entry informations is fed back to station storehouse dispensing station point module.
The synchronous delivery system according to the order of sequence of above-mentioned commercial car module production line, step is as follows:
1) in plan website module establishment workshop scheduling plan, plan website Module Generation workshop station part distribution plan and the dispensing of workshop station part gather plan, and the workshop station part distribution plan automatically generating and the dispensing of workshop station part are gathered to plan send to station storehouse dispensing station point module, simultaneously, plan website module is by workshop scheduling planned transmission to the website module of reaching the standard grade, and it is single that the website module of reaching the standard grade prints assembling;
2) assembling of printing from the website module of reaching the standard grade is singly assigned to workshop website module;
3) dispensing station point module in station storehouse enters library information by station storehouse part and sends to workshop;
4) workshop website module by deduction station storehouse part stock, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, station storehouse this series information of part cancelling stocks of scanning feed back to station storehouse dispensing station point module;
5) workshop website module enters library information by the single assembly of scanning assembling and sends to the website module that rolls off the production line;
6) the station storehouse dispensing station point module station inventory information of making an inventory.
Beneficial effect:
The synchronous delivery system according to the order of sequence of commercial car module production line of the present invention, according to the automatic computing material requirement of production schedule amount, can be by production schedule order material dispensing to specifying station.If any the production schedule after the same day, also order calculates material requirement amount according to plan, for instructing, gets the raw materials ready in advance.Synchronous delivery system runs through and produces the whole story according to the order of sequence, has effectively solved a difficult problem for many kinds Flexible Production in enormous quantities, has guaranteed accuracy and the trackability of Assembly of the parts, has improved production efficiency and the yield rate of product.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of the embodiment of the present invention.
Embodiment
By specific embodiment, further set forth the present invention below.
As shown in Figure 1, the synchronous delivery system according to the order of sequence of a kind of commercial car module production line of the present invention, is characterized in that: this system forms by planning website module, station storehouse dispensing station point module, the website module of reaching the standard grade, workshop website module, the website module that rolls off the production line; Described plan website module is used for working out workshop scheduling plan, and this plan comprises that automatic generation workshop part distribution plan and the dispensing of workshop part gather plan; Described station storehouse dispensing station point module is used for storing station storehouse part warehouse-in and cancelling stocks information, to station stock report to the police, inquiring stock or classification inquiry in real time; The production plan that the described website module of reaching the standard grade is sent for exporting plan website module; Described workshop website is comprised of Style Product Information Management System and production assembly line, this module by the station storehouse part stock who deducts on production assembly line, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, station storehouse this series information of part cancelling stocks of scanning feed back to production information assembly line, production information assembly line sends to information station storehouse dispensing station point module again, and the single assembly of scanning assembling, enters library information by the part assembly having inspected and sends to the website module that rolls off the production line; The described website module that rolls off the production line is printed qualified part bar code, gives each module an exclusive I.D., is convenient to inquire about in the future.
The synchronous delivery system according to the order of sequence of described commercial car module production line, step is as follows:
1) in plan website module establishment workshop scheduling plan, plan website Module Generation workshop station part distribution plan and the dispensing of workshop station part gather plan, and the workshop station part distribution plan automatically generating and the dispensing of workshop station part are gathered to plan send to station storehouse dispensing station point module, simultaneously, plan website module is by workshop scheduling planned transmission to the website module of reaching the standard grade, and it is single that the website module of reaching the standard grade prints assembling;
2) assembling of printing from the website module of reaching the standard grade is singly assigned to workshop website module;
3) dispensing station point module in station storehouse enters library information by station storehouse part and sends to workshop;
4) the workshop module of D310 panel assembly by deduction station storehouse part stock, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, station storehouse this series information of part cancelling stocks of scanning feed back to station storehouse dispensing station point module;
5) the workshop module of D310 panel assembly enters library information by the single assembly of scanning assembling and sends to the website module that rolls off the production line;
6) the station storehouse dispensing station point module station inventory information of making an inventory.
Plan website module described in the present invention, station storehouse dispensing station point module, the website module of reaching the standard grade, the website module that rolls off the production line are all to adopt to have the realize a plan establishment, information feedback, Data Enter, information of the computing machine of CPU, internal memory, memory device and communication interface or server and store; The workshop module of D310 panel assembly includes production management system and production assembly line, production management system is computing machine or the server with CPU, internal memory, memory device and communication interface, the production management system of the workshop module of the production assembly line of production assembly line D310 panel assembly, plan website module, station storehouse dispensing station point module, the website module of reaching the standard grade, D310 panel assembly, rolls off the production line and by network, carries out communication between website module.
Row as: the staff of plan website is input to the workshop scheduling plan (plan that comprises interim increase, appends or change) weaving in plan website module, then by planning website Module Generation workshop part distribution plan or automatically generate workshop part dispensing to gather plan, plan website module gathers the workshop part dispensing of the workshop part distribution plan automatically generating or automatic generation with plan by LAN (Local Area Network) and sends to station storehouse dispensing station point module; Meanwhile, plan website module also by the execution production plan of generation by LAN (Local Area Network) synchronized transmission to the website module of reaching the standard grade; The website module of reaching the standard grade can be according to arranging according to productive temp automatic printing assembling list or passing through artificial manual printing and assemble list, by staff, the assembling single-shot printing is delivered to again to the workshop module of D310 panel assembly, by staff, assembling is singly distributed to the operating personnel of production assembly line; Meanwhile, website module in station storehouse is crossed LAN (Local Area Network) by station storehouse part warehouse-in information exchange and is sent to production management system; The operating personnel of D310 panel assembly workshop module production assembly line are the station storehouse part cancelling stocks occurring in production run, deduction station storehouse part stock Data Enter production management system, then are transmitted and fed back to station storehouse dispensing station point module by LAN (Local Area Network); And the operating personnel of module production assembly line are scanned the single assembly of assembling, the part assembly having inspected is entered to library information and send to the website module that rolls off the production line; The described website module that rolls off the production line is printed qualified part bar codes (for the part of disqualified upon inspection, the website module that rolls off the production line fails to print part bar code), gives each module an exclusive I.D., is convenient to inquire about in the future.In whole operating process, station storehouse dispensing station point module institute canned data can be inquired about inventory information at any time for staff, station storehouse dispensing station point module also can deposit into row to station Kuku by station storehouse delivery management system and make an inventory, and during the shortage of stock, reports to the police.
Claims (3)
1. the synchronous delivery system according to the order of sequence of a commercial car module production line, it is characterized in that: this system forms by planning website module, station storehouse dispensing station point module, the website module of reaching the standard grade, workshop website module, the website module that rolls off the production line, and between each module, by network, carries out communication; Described plan website module is used for working out workshop scheduling plan, and this plan comprises that automatic generation workshop part distribution plan and the dispensing of workshop part gather plan; Described station storehouse dispensing station point module is used for storing station storehouse part warehouse-in and cancelling stocks information, to station stock report to the police, inquiring stock or classification inquiry in real time; The production plan that the described website module of reaching the standard grade is sent for exporting plan website module; Described workshop website is comprised of Style Product Information Management System and production assembly line, this module feeds back to production information assembly line by the station storehouse part stock who deducts on production assembly line, the assembling list unacceptable product warehouse-in scanning, station storehouse this series information of part cancelling stocks, production information assembly line sends to information station storehouse dispensing station point module again, and the single assembly of scanning assembling, enters library information by the part assembly having inspected and sends to the website module that rolls off the production line; The described website module that rolls off the production line is printed qualified part bar code, gives each module an exclusive I.D., is convenient to inquire about in the future.
2. the synchronous delivery system according to the order of sequence of commercial car module production line according to claim 1, it is characterized in that: described workshop website module specifically by manually by the deduction station storehouse part stock who feeds back on production assembly line, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, this series information typing of station storehouse part cancelling stocks of scanning, and these a series of entry informations is fed back to station storehouse dispensing station point module.
3. the synchronous delivery system according to the order of sequence of a kind of commercial car module production line according to claim 1, is characterized in that: dispensing step is as follows,
In plan website module establishment workshop scheduling plan, plan website Module Generation workshop station part distribution plan and the dispensing of workshop station part gather plan, and the workshop station part distribution plan automatically generating and the dispensing of workshop station part are gathered to plan send to station storehouse dispensing station point module, simultaneously, plan website module is by workshop scheduling planned transmission to the website module of reaching the standard grade, and it is single that the website module of reaching the standard grade prints assembling;
The assembling of printing from the website module of reaching the standard grade is singly assigned to workshop website module;
Station storehouse dispensing station point module enters library information by station storehouse part and sends to workshop;
Workshop website module by deduction station storehouse part stock, the unacceptable product assembling that regenerates is single and batching planning chart, assembling list unacceptable product warehouse-in, station storehouse this series information of part cancelling stocks of scanning feed back to station storehouse dispensing station point module;
Workshop website module enters library information by the single assembly of scanning assembling and sends to the website module that rolls off the production line;
The station storehouse dispensing station point module station inventory information of making an inventory.
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| CN201310748717.XA CN103699984A (en) | 2013-05-13 | 2013-12-31 | In-order synchronous distribution system of commercial vehicle module production line |
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| CN201310748717.XA CN103699984A (en) | 2013-05-13 | 2013-12-31 | In-order synchronous distribution system of commercial vehicle module production line |
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Cited By (5)
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| CN104097712A (en) * | 2014-04-15 | 2014-10-15 | 芜湖恒信汽车内饰制造有限公司 | Automated front-end module assembly and delivery line |
| CN107016492A (en) * | 2017-03-15 | 2017-08-04 | 上海湃梭信息科技有限公司 | A kind of wisdom factory of small lot multi items space flight and aviation product |
| CN107886274A (en) * | 2017-11-07 | 2018-04-06 | 苏州市艾西依钣金制造有限公司 | A kind of multiplexing inter-species material flow turns management method and management system |
| CN107942979A (en) * | 2017-11-23 | 2018-04-20 | 北京动力机械研究所 | Flexible production line manufacturing execution system and method |
| CN111860918A (en) * | 2019-04-24 | 2020-10-30 | 北京京东尚科信息技术有限公司 | Distribution method and device, electronic device and computer readable medium |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097712A (en) * | 2014-04-15 | 2014-10-15 | 芜湖恒信汽车内饰制造有限公司 | Automated front-end module assembly and delivery line |
| CN104097712B (en) * | 2014-04-15 | 2017-02-01 | 芜湖恒信汽车内饰制造有限公司 | Automated front-end module assembly and delivery line |
| CN107016492A (en) * | 2017-03-15 | 2017-08-04 | 上海湃梭信息科技有限公司 | A kind of wisdom factory of small lot multi items space flight and aviation product |
| CN107886274A (en) * | 2017-11-07 | 2018-04-06 | 苏州市艾西依钣金制造有限公司 | A kind of multiplexing inter-species material flow turns management method and management system |
| CN107942979A (en) * | 2017-11-23 | 2018-04-20 | 北京动力机械研究所 | Flexible production line manufacturing execution system and method |
| CN107942979B (en) * | 2017-11-23 | 2019-10-22 | 北京动力机械研究所 | Flexible production line manufacturing execution system and method |
| CN111860918A (en) * | 2019-04-24 | 2020-10-30 | 北京京东尚科信息技术有限公司 | Distribution method and device, electronic device and computer readable medium |
| CN111860918B (en) * | 2019-04-24 | 2024-01-16 | 北京京东振世信息技术有限公司 | Distribution method and device, electronic equipment and computer readable medium |
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Application publication date: 20140402 |