CN105775549B - A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine - Google Patents
A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine Download PDFInfo
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- CN105775549B CN105775549B CN201610219464.0A CN201610219464A CN105775549B CN 105775549 B CN105775549 B CN 105775549B CN 201610219464 A CN201610219464 A CN 201610219464A CN 105775549 B CN105775549 B CN 105775549B
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- Prior art keywords
- paper
- unpiler
- cigarette
- paper feed
- agv
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
The present invention relates to production of cigarettes system more particularly to a kind of auxiliary material empty pallet recovery methods of ultrahigh speed cigarette machine.The present invention is by developing WMS（Auxiliary material shelf magazine Upper system）With BD（Cigarette bobbin paper unpiler）Data interaction interface, WMS and AGV（Automatic vehicle transportation system）Data interaction interface, and optimize the information conveying flow between above three system, realize the functions such as the data information between BD and WMS and WMS and AGV interacts and safety interlock signal is transmitted, realize the recycling of board empty pallet, link is dispensed in the raw and auxiliary material of ultrahigh speed cigarette machine, realizes production of intelligent.
Description
Technical field
The present invention relates to production of cigarettes system more particularly to a kind of auxiliary material empty pallet recovery methods of ultrahigh speed cigarette machine.
Technical background
In recent years, with the fast development of information technology so that the manufacturing technology of Modern Manufacturing Enterprise, manufacturing mode occur
Great change, automation, the information-based and intelligent development trend for having become modern industry manufacture.Industrial enterprise is
Artificial intelligence technology is gradually applied to the production logistics management of high intensity, high frequency time, high timeliness, so as to fulfill under multi-environment
Safe efficient, reliable and flexible production logistics pattern, improve operating efficiency, shorten the activity duration, alleviate labour
Intensity.
According to the requirement of Chinese tobacco Internet of Things development plan, realize cigarette logistics resource (including tobacco shred, part, turnover
Case, pallet, vehicle, fork truck, storage, goods yard) complete perception, ensure cigarette logistics resource always in understand, it is controllable, credible
State；Realize to cigarette logistics work flow (including：Production of cigarettes, go out storage, sorting, with operation flows such as vehicle, transports)
Fully optimized, it is ensured that working efficiency is continuously improved；Realize cigarette logistics basic management (expense, cost, environment, safety, quality
Deng) become more meticulous, it is ensured that the economic and practical and high efficiency of cigarette logistics.Arrange is developed simultaneously more, is finally reached cigarette finished product logistics work
Industry visualization, flow optimizes and intellectual management target.
But from the point of view of tobacco business present situation, input is not stinted with much money by many tobacco leaf production enterprises, builds production base, introduces first
Into equipment, and only with information system management (such as RFID, WSN skill of single-mode in terms of the logistics storage and transportation of raw and auxiliary material
Art), although local flow transfer efficiency can be promoted, do not form systematic intelligent logistics system.Simultaneously in difference
Logistics links need artificial linking, operational efficiency is not only reduced, while also add uncontrollable human factor, from industry
Integrated planning and requirement also have far distance.
M8-H/S1000 ultrahigh speed cigarette production equipments are cigarette package units the most advanced in the world today, production speed
Degree can reach 20000/minute, i.e. 1000 packets/minute.The production of high speed also implies that the high speed consumption of raw and auxiliary material, object
Timely, the accurate supply of material is directly related to the normal performance of equipment effectiveness, and then influences the production efficiency of enterprise.
Invention content
It is of the invention for the quick supply capacity of the raw and auxiliary materials such as effective elevating ultrahigh speed cigarette making machine tipping paper and obbbin
Purpose is to provide a kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine, which can effectively realize that auxiliary material empty pallet recycles
Function.
To achieve these goals, present invention employs following technical solutions：
A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine, the system that this method uses are included on auxiliary material shelf magazine
Position system, cigarette bobbin paper unpiler paper feed and AGV automated transport systems, auxiliary material shelf magazine Upper system, cigarette bobbin paper unload
Stack machine paper feed and AGV automated transport systems are in communication with each other by wireless network；
There are two the automatic changing machine BOB1 and BOB2 of obbbin, respectively cigarette for the cigarette bobbin paper unpiler paper feed
Machine provides cigarette paper and cork paper raw material；The cigarette paper or water on pallet are detected when cigarette bobbin paper unpiler paper feed
When loose paper is used up, information can be sent out empty pallet recycling request by Local network communication system to WMS systems；
The AGV automated transport systems include AGV trolleies and dispatching：AGV trolleies are that one kind is using battery
Power, the automatic driving vehicle equipped with non-contact navigation device；AGV trolleies are sailed automatically according to job instruction by the path pre-established
Operation is carried out to setting, AGV trolleies navigate to the scanning of peripheral reflection plate and calculating using laser head in the process of moving
And the deviation of itself is corrected, so as to the precision that ensures to walk and position；AGV trolleies and dispatching by WLAN into
Row contact, AGV trolleies at any time report the executive condition of the state of itself and task and including on graph monitoring system；
The auxiliary material shelf magazine Upper system is the warehousing system based on RFID goods yards label, including multiple matrix shapes
Goods yard, the piler for transporting goods, conveyer, fork truck, pallet, the pallet electronic tag being installed on pallet and be used for
The WMS systems of information processing；There is unique RFID identification label on each pallet raw and auxiliary material, corresponding data store
In WMS systems；It, can the corresponding original of Automatic-searching when WMS systems receive cigarette bobbin paper unpiler paper feed application
Auxiliary material simultaneously passes through piler and conveyer transports auxiliary feed outlet platform, then assigns instruction and gives AGV automated transport systems, by
The system call free time AGV trolleies perform task；
This method works by following step：
1) the auxiliary material pallet in cigarette bobbin paper unpiler paper feed is detected to level detection sensor on auxiliary material pallet
Less than 1, cigarette bobbin paper unpiler paper feed is sent out by Local network communication system to WMS systems for cork paper or cigarette paper quantity
The request of " replacing pallet from BD " is sent, covers board position to be expected, obbbin type, obbbin quantity relevant information；Auxiliary material shelf magazine
Upper system timely responds to the solicited message of cigarette bobbin paper unpiler paper feed, is lost if as disconnecting response, then
Cigarette bobbin paper unpiler paper feed sends old order or cigarette bobbin paper unpiler paper supply dress after reconnect with old count
Put transmission " counter resets " order, both sides counter synchronisation zero；
2) WMS systems confirm the request of " recycling empty pallet from BD "：
After 1. WMS systems are connected with the foundation of cigarette bobbin paper unpiler paper feed, WMS systems will send parameter " 1 " to volume
Cigarette obbbin unpiler paper feed；After WMS systems are disconnected with cigarette bobbin paper unpiler paper feed, WMS systems will be sent
Parameter " 0 " is to cigarette bobbin paper unpiler paper feed；The variation of the parameter makes cigarette bobbin paper unpiler paper feed know and WMS
Whether the communication of system normal, transmission rate for time/60 seconds；
2. counter will be incremented by each new order；It is lost if as disconnecting response, then WMS systems are again
Old order is sent with old counting or WMS systems send " counter resets " and order, both sides counter synchronisation zero after connection；
3. WMS systems read the data information in data buffer area；
4. WMS systems confirm the request of " recycling empty pallet from BD "；
3) WMS systems assign the task of " empty pallet recycling "：
1. empty pallet recovery command is assigned to AGV automated transport systems by WMS systems；
2. AGV automated transport systems perform the task of " empty pallet recycling "：
A.AGV automated transport systems are assigned the task to nearest from setting automatically by WLAN communication system
The AGV trolleies of idle state are determined by the carriage walking time on path planning stage casing；
B.AGV trolleies reach cigarette bobbin paper unpiler paper feed doorway, and AGV automated transport systems are sent to WMS systems
AGV trolleies information in place；
C.WMS systems send request of opening the door to cigarette bobbin paper unpiler paper feed system；
D. cigarette bobbin paper unpiler paper feed receives signal and Rule of judgment is set up, in the control of pressure-control valve RV2
Under system, valve Y61 or valve Y63 open material gate；
E. cigarette bobbin paper unpiler paper feed is opened, and to WMS systems close to switch B64 or B65 identification material gate
Send the signal that AGV trolleies is allowed to enter cigarette bobbin paper unpiler paper feed；
F.WMS systems allow access into the letter inside cigarette bobbin paper unpiler paper feed to the transmission of AGV automated transport systems
Number；
G.AGV automated transport systems send parameter modification instruction to the AGV trolleies, and " allowing access into BD " push button function has
Effect；
H. it after operating personnel scene confirms that cigarette bobbin paper unpiler paper feed material gate is opened, pins " allowing access into BD "
Button 3 seconds；
I.AGV trolleies are entered in cigarette bobbin paper unpiler paper feed, are promoted pallet fork load and are taken empty pallet；
J.AGV trolleies are withdrawn into outside cigarette bobbin paper unpiler paper feed, minibreak, and empty pallet load is taken into information
AGV automated transport systems are reported to, and are sailed out of；
K.AGV automated transport systems report empty pallet load to take into information to WMS systems；
L.WMS systems send the signal for closing material gate to cigarette bobbin paper unpiler paper feed system；
M. under the control of pressure-control valve RV2, valve Y62 or valve Y64 close material gate, equipment normal operation.
The present invention optimizes above three by developing WMS and BD data interactions interface, WMS and AGV data interaction interfaces
Information conveying flow between system realizes the data information between BD and WMS and WMS and AGV and interacts and safety interlocking
The functions such as signal transmission realize the recycling of board empty pallet, realize the automatic delivery functions of raw and auxiliary material of M8 ultrahigh speed cigarette machines,
So as to improve the efficiency and accuracy of line production running, the automating of cigarette logistics forwarding flow, intelligent pipe are realized
Reason.
Description of the drawings
Fig. 1 recycles task BD, WMS and AGV communication relations schematic diagram for empty pallet.
Fig. 2 is that disk in kind will expect task BD, WMS and AGV communication relations schematic diagram.
Fig. 3 is cigarette bobbin paper unpiler paper feed structure diagram.
Fig. 4 is AGV vehicle structure schematic diagrames.
Specific embodiment
The relevant technologies are explained：
1. cigarette finished product：Every 20 cigarette are a parcel, and every 10 parcel is one, and every 50 are one, and every 30 are one
Pallet.
2. auxiliary material wood composite pallet size：1000*1500*150mm.
3.M8 ultrahigh speed cigarette machine：PROTOS-M8 ultrahigh speed cigarette machines world-class are set from what HAUNI companies introduced
Standby, speed of production reaches as high as 20000/point, has the automation of height.The cigarette machine is divided into 5 positions, respectively rolls up
Cigarette obbbin unpiler paper feed, VE feeding devices, SE plume rolled formings device, MAX filter tips tipping building mortion and
VARIOS cigarettes conveying/storage device.
4. cigarette bobbin paper unpiler paper feed：Cigarette bobbin paper unpiler paper feed is auxiliary for cigarette original of automatically removing stage makeup and costume
Material and design.BD points are BOB1 and BOB2, and respectively SE, MAX device provides cigarette paper and cork paper.The function of BD is when certain
New obbbin is supplied for it by an obbbin supporting plate or intermediate racking when a BOB-ME lacks material, so as to ensure that BOB-ME can
To run without interruption.
5.AGV automated transport systems：The AGV automated transport systems include AGV trolleies and dispatching：AGV is small
Vehicle is a kind of using battery as power, the automatic driving vehicle equipped with non-contact navigation device；AGV trolleies are according to job instruction by pre-
The path first formulated drives towards setting and carries out operation, the accurate laser of AGV trolleies installation site around driving path automatically
Reflecting plate, AGV acquires the laser beam by baffle reflection by emitting laser beam, these data reports are automatic to AGV
Transportation system.The system is calculated the current location of transport vehicle by these goniometers, and transport vehicle is determined by preset program
Travel route so that AGV can accurately and efficiently achieve the goal board.AGV utilizes laser head to anti-around in the process of moving
Scanning and the calculating of plate are penetrated to navigate and correct the deviation of itself, so as to the precision that ensures to walk and position；AGV trolleies and scheduling
Computer is contacted by WLAN, and the executive condition of the state of itself and task is reported and shown at any time by AGV trolleies
Show on graph monitoring system.
6. auxiliary material shelf magazine Upper system described in is the warehousing system based on RFID goods yards label, including multiple rectangulars
The goods yard of shape, the piler for transporting goods, conveyer, fork truck, pallet, the pallet electronic tag being installed on pallet and use
In the WMS systems of information processing；There is unique RFID identification label on each pallet raw and auxiliary material, corresponding data are deposited
It is stored in WMS systems；When WMS systems receive cigarette bobbin paper unpiler paper feed application, meeting Automatic-searching is corresponding
Raw and auxiliary material simultaneously passes through piler and conveyer transports auxiliary feed outlet platform, then assigns instruction and gives AGV automated transport systems,
Task is performed by the system call free time AGV trolleies.
Auxiliary material library WMS systems are made of upper management, scheduling and automatically controlled three digest journals.
(1) upper management system：Upper management system is the brain of auxiliary material shelf magazine, it dominates all infrastructure devices
Task, can be automatic to realize entering for material needed for enterprise's production according to the production scheduling instruction of the management system such as upper strata MES, ERP
Library, the functions such as automation of outbound.
(2) system is dispatched：Scheduling is the tie of link information management level and equipment key-course, including scheduling background service and
Scheduling interface program is responsible for logistics Task-decomposing to each transport section, and is assigned accordingly according to the definition of transport paragraph controller
Control instruction, while in real time acquisition controller information, according to the function of control device define and instruct performance conversion
Go out storage request into material.
(3) electric-control system：Electric-control system directly controls bottom motor device, by multiple electric cabinets and automatically controlled terminal computer
Composition, it is main to realize that auxiliary material goes out storage, empty pallet group goes out the functions such as storage.
The system works by the following method：
First, the auxiliary material pallet in cigarette bobbin paper unpiler paper feed is detected to level detection sensor on auxiliary material pallet
Less than 1, cigarette bobbin paper unpiler paper feed is sent out by Local network communication system to WMS systems for cork paper or cigarette paper quantity
The request of " replacing pallet from BD " is sent, covers board position to be expected, obbbin type, obbbin quantity relevant information；Auxiliary material shelf magazine
Upper system timely responds to the solicited message of cigarette bobbin paper unpiler paper feed, is lost if as disconnecting response, then
Cigarette bobbin paper unpiler paper feed sends old order or cigarette bobbin paper unpiler paper supply dress after reconnect with old count
Put transmission " counter resets " order, both sides counter synchronisation zero.
1) WMS systems confirm the request of " recycling empty pallet from BD "：
After 1. WMS systems are connected with the foundation of cigarette bobbin paper unpiler paper feed, WMS systems will send parameter " 1 " to volume
Cigarette obbbin unpiler paper feed.After WMS systems are disconnected with cigarette bobbin paper unpiler paper feed, WMS systems will be sent
Parameter " 0 " is to cigarette bobbin paper unpiler paper feed.The variation of the parameter makes cigarette bobbin paper unpiler paper feed know and WMS
Whether the communication of system is normal, and transmission rate is 60 seconds.
2. counter will be incremented by each new order.It is lost if as disconnecting response, then WMS systems are again
Old order is sent with old counting or WMS systems send " counter resets " and order, both sides counter synchronisation zero after connection.
3. WMS systems read the data information in data buffer area.
4. WMS systems confirm the request of " recycling empty pallet from BD ".
2) WMS systems assign the task of " empty pallet recycling "：
1. empty pallet recovery command is assigned to AGV automated transport systems by WMS systems.
2. AGV automated transport systems perform the task of " empty pallet recycling "：
A.AGV automated transport systems are assigned the task to nearest from setting automatically by WLAN communication system
The AGV trolleies of idle state are determined by the carriage walking time on path planning stage casing.
B.AGV trolleies reach cigarette bobbin paper unpiler paper feed doorway, and AGV automated transport systems are sent to WMS systems
AGV trolleies information in place.
C.WMS systems send request of opening the door to cigarette bobbin paper unpiler paper feed system.
D. cigarette bobbin paper unpiler paper feed receives signal and Rule of judgment is set up, in the control of pressure-control valve RV2
Under system, valve Y61 or valve Y63 open material gate.
E. cigarette bobbin paper unpiler paper feed is opened, and to WMS systems close to switch B64 or B65 identification material gate
Send the signal that AGV trolleies is allowed to enter cigarette bobbin paper unpiler paper feed.
F.WMS systems allow access into the letter inside cigarette bobbin paper unpiler paper feed to the transmission of AGV automated transport systems
Number.
G.AGV automated transport systems send parameter modification instruction to the AGV trolleies, and " allowing access into BD " push button function has
Effect.
H. it after operating personnel scene confirms that cigarette bobbin paper unpiler paper feed material gate is opened, pins " allowing access into BD "
Button 3 seconds.
I.AGV trolleies are entered in cigarette bobbin paper unpiler paper feed, are promoted pallet fork load and are taken empty pallet.
J.AGV trolleies are withdrawn into outside cigarette bobbin paper unpiler paper feed, minibreak, and empty pallet load is taken into information
AGV automated transport systems are reported to, and are sailed out of.
K.AGV automated transport systems report empty pallet load to take into information to WMS systems.
L.WMS systems send the signal for closing material gate to cigarette bobbin paper unpiler paper feed system.
M. under the control of pressure-control valve RV2, valve Y62 or valve Y64 close material gate, equipment normal operation.
2nd, the auxiliary material pallet in cigarette bobbin paper unpiler paper feed system can't detect pallet to level detection sensor.
Cigarette bobbin paper unpiler paper feed sends the request of " pallet supplement in kind " by Local network communication system to WMS systems, contains
Lid will expect board position, obbbin type, obbbin quantity relevant information.Auxiliary material shelf magazine Upper system timely responds to cigarette bobbin paper and unloads
The solicited message of stack machine paper feed is lost if as disconnecting response, then cigarette bobbin paper unpiler paper feed is in weight
Old order is sent with old counting or cigarette bobbin paper unpiler paper feed sends " counter resets " and orders after new connection, two
Side counter synchronisation zero.
1) WMS systems confirm the request of " pallet supplement in kind "：
After 1. WMS systems are connected with the foundation of cigarette bobbin paper unpiler paper feed, WMS systems will send parameter " 1 " to volume
Cigarette obbbin unpiler paper feed.After WMS systems are disconnected with cigarette bobbin paper unpiler paper feed, WMS systems will be sent
Parameter " 0 " is to cigarette bobbin paper unpiler paper feed.The variation of the parameter can know cigarette bobbin paper unpiler paper feed
Whether the communication with WMS systems is normal, and transmission rate is 60 seconds.
2. counter will be incremented by each new order.It is lost if as disconnecting response, then WMS systems can be
" counter resets " can be sent and order by sending old order or WMS systems with old counting after reconnect, and both sides counter is same
Step zero.
3. WMS systems read the data information in data buffer area.
4. WMS systems confirm the request of " pallet supplement in kind ".
2) WMS systems assign the task of " pallet supplement in kind "：
1. WMS systems find corresponding raw and auxiliary material material object pallet in auxiliary material shelf magazine, pallet undercarriage task is assigned
System is dispatched to auxiliary material shelf magazine piler.
2. auxiliary material shelf magazine piler scheduling system assigns the task to the nearest idle stacking of business setting of leaving one's post automatically
Machine, by heap, 3. pallet in kind from the warehouse compartment of shelf magazine is taken out and is transported to transfer passage by stack machine.
Pallet in kind is transported to auxiliary material undercarriage platform by transfer passage.
4. AGV automated transport systems perform the task of " pallet supplement in kind "
It is nearest that a.AGV automated transport systems assign the task to business setting of leaving one's post by Local network communication system automatically
The AGV trolleies of idle state.
B.AGV trolley travellings adjust position to pallet undercarriage platform in kind, promote pallet fork, carry picking object, and of short duration stop
, information reporting AGV automated transport systems are completed into loading.
Pallet in kind is transported to the cigarette bobbin paper unpiler paper feed doorway of board to be expected by c.AGV trolleies, and AGV is automatic
Transportation system sends AGV information in place to WMS systems.
D.WMS systems send tray information in kind to cigarette bobbin paper unpiler paper feed system, including auxiliary material type, auxiliary
Expect quantity, auxiliary material code and open the door to ask.
E. cigarette bobbin paper unpiler paper feed receives signal and Rule of judgment is set up, in the control of pressure-control valve RV2
Under system, valve Y61 or valve Y63 open material gate.
F. cigarette bobbin paper unpiler paper feed is opened, and to WMS systems close to switch B64 or B65 identification material gate
Send the signal that AGV is allowed to enter cigarette bobbin paper unpiler paper feed.
G.WMS systems allow access into the letter inside cigarette bobbin paper unpiler paper feed to the transmission of AGV automated transport systems
Number.
H.AGV automated transport systems send parameter modification instruction to the AGV trolleies, " allow access into cigarette bobbin paper unpiler
Paper feed " push button function is effective.
I. it after operating personnel scene confirms that cigarette bobbin paper unpiler paper feed material gate is opened, pins and " allows access into volume
Cigarette obbbin unpiler paper feed " button 3 seconds.
J.AGV trolleies are entered in cigarette bobbin paper unpiler paper feed, and pallet fork declines, puts down pallet in kind.
K.AGV trolleies are withdrawn into outside cigarette bobbin paper unpiler paper feed, minibreak, and pallet in kind is transported and completes letter
Breath reports to AGV automated transport systems, and sail out of.
L.AGV automated transport systems report pallet in kind to transport and complete information to WMS systems.
M.WMS systems send door signal to cigarette bobbin paper unpiler paper feed system.
N. under the control of pressure-control valve RV2, valve Y62 or valve Y64 close material gate, equipment normal operation.
Claims (1)
1. the auxiliary material empty pallet recovery method of a kind of ultrahigh speed cigarette machine, it is characterised in that the system that this method uses includes auxiliary material
Shelf magazine Upper system, cigarette bobbin paper unpiler paper feed and AGV automated transport systems, auxiliary material shelf magazine Upper system, volume
Cigarette obbbin unpiler paper feed and AGV automated transport systems are in communication with each other by wireless network；
There are two the automatic changing machine BOB1 and BOB2 of obbbin, respectively cigarette machine to carry the cigarette bobbin paper unpiler paper feed
For cigarette paper and cork paper raw material；The cigarette paper or cork paper on pallet are detected when cigarette bobbin paper unpiler paper feed
When using up, information can be sent out empty pallet recycling request by Local network communication system to WMS systems；
The AGV automated transport systems include AGV trolleies and dispatching：AGV trolleies are a kind of using battery as power, dresses
There is the automatic driving vehicle of non-contact navigation device；AGV trolleies drive towards work automatically according to job instruction by the path pre-established
Industry point carries out operation, and AGV trolleies are navigated and repaiied to the scanning of peripheral reflection plate and calculating using laser head in the process of moving
The just deviation of itself, so as to the precision that ensures to walk and position；AGV trolleies are joined with dispatching by WLAN
System, AGV trolleies at any time report the executive condition of the state of itself and task and including on graph monitoring system；
The auxiliary material shelf magazine Upper system is the warehousing system based on RFID goods yards label, including multiple matrix shapes
Goods yard, the piler for transporting goods, conveyer, fork truck, pallet, the pallet electronic tag being installed on pallet and for believing
Cease the WMS systems of processing；There is unique RFID identifications label on each pallet raw and auxiliary material, corresponding data store
In WMS systems；It, can the corresponding original of Automatic-searching when WMS systems receive cigarette bobbin paper unpiler paper feed application
Auxiliary material simultaneously passes through piler and conveyer transports auxiliary feed outlet platform, then assigns instruction and gives AGV automated transport systems, by
The system call free time AGV trolleies perform task；
This method works by following step：
1）Auxiliary material pallet in cigarette bobbin paper unpiler paper feed detects the yew on auxiliary material pallet to level detection sensor
Less than 1, cigarette bobbin paper unpiler paper feed is sent by Local network communication system to WMS systems for paper or cigarette paper quantity
The request of " replacing pallet from BD ", covers board position to be expected, obbbin type, obbbin quantity relevant information；On auxiliary material shelf magazine
Position system timely responds to the solicited message of cigarette bobbin paper unpiler paper feed, loses, then rolls up if as disconnecting response
Cigarette obbbin unpiler paper feed sends old order or cigarette bobbin paper unpiler paper feed after reconnect with old count
Send " counter resets " order, both sides counter synchronisation zero；
2）WMS systems confirm the request of " recycling empty pallet from BD "：
After 1. WMS systems establish connection with cigarette bobbin paper unpiler paper feed, WMS systems will send parameter " 1 " to cigarette disk
Paper unpiler paper feed；After WMS systems are disconnected with cigarette bobbin paper unpiler paper feed, WMS systems will send parameter
" 0 " is to cigarette bobbin paper unpiler paper feed；The variation of the parameter makes cigarette bobbin paper unpiler paper feed know and WMS systems
Communication it is whether normal, transmission rate for time/60 seconds；
2. counter will be incremented by each new order；It is lost if as disconnecting response, then WMS systems are reconnecting
Old order is sent with old counting or WMS systems send " counter resets " and order, both sides counter synchronisation zero afterwards；
3. WMS systems read the data information in data buffer area；
4. WMS systems confirm the request of " recycling empty pallet from BD "；
3）WMS systems assign the task of " empty pallet recycling "：
1. empty pallet recovery command is assigned to AGV automated transport systems by WMS systems Upper system；
2. AGV automated transport systems perform the task of " empty pallet recycling "：
A. AGV automated transport systems assign the task to the sky nearest from setting by WLAN communication system automatically
The AGV trolleies of not busy state are determined by the carriage walking time on path planning stage casing；
B.AGV trolleies reach cigarette bobbin paper unpiler paper feed doorway, and AGV automated transport systems are small to WMS systems transmission AGV
Vehicle information in place；
C.WMS systems send request of opening the door to cigarette bobbin paper unpiler paper feed system；
D. cigarette bobbin paper unpiler paper feed receives signal and Rule of judgment is set up, under the control of pressure-control valve RV2,
Valve Y61 or valve Y63 open material gate；
E. cigarette bobbin paper unpiler paper feed close to switch B64 or B65 identification material gate open, and to WMS systems send
AGV trolleies is allowed to enter the signal of cigarette bobbin paper unpiler paper feed；
F.WMS systems allow access into the signal inside cigarette bobbin paper unpiler paper feed to the transmission of AGV automated transport systems；
G.AGV automated transport systems send parameter modification instruction to the AGV trolleies, and " allowing access into BD " push button function is effective；
H. after operating personnel scene confirms that cigarette bobbin paper unpiler paper feed material gate is opened, " allowing access into BD " button is pinned
3 seconds；
I.AGV trolleies are entered in cigarette bobbin paper unpiler paper feed, are promoted pallet fork load and are taken empty pallet；
J.AGV trolleies are withdrawn into outside cigarette bobbin paper unpiler paper feed, minibreak, and empty pallet load is taken into information reporting
To AGV automated transport systems, and sail out of；
K.AGV automated transport systems report empty pallet load to take into information to WMS systems；
L.WMS systems send the signal for closing material gate to cigarette bobbin paper unpiler paper feed system；
M. under the control of pressure-control valve RV2, valve Y62 or valve Y64 close material gate, equipment normal operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219464.0A CN105775549B (en) | 2016-04-08 | 2016-04-08 | A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219464.0A CN105775549B (en) | 2016-04-08 | 2016-04-08 | A kind of auxiliary material empty pallet recovery method of ultrahigh speed cigarette machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105775549A CN105775549A (en) | 2016-07-20 |
| CN105775549B true CN105775549B (en) | 2018-06-26 |
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| KR102101670B1 (en) * | 2017-02-03 | 2020-04-17 | 닛폰 파렛트 렌탈 가부시키가이샤 | Returned object identification system, returned object identification method, and returned object identification program |
| CN107031929B (en) * | 2017-05-27 | 2018-11-13 | 浙江中烟工业有限责任公司 | A kind of pallet does not descend the cigarette packet sampling observation method of pipeline |
| CN107292555B (en) * | 2017-06-02 | 2021-09-03 | 北京京东振世信息技术有限公司 | Article leading-in method and device |
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| CN108053006B (en) * | 2017-12-28 | 2021-03-05 | 浙江中烟工业有限责任公司 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
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| CN114435878A (en) * | 2022-01-25 | 2022-05-06 | 云南迦南飞奇科技有限公司 | Automatic change and throw material electrical system |
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| CN201965659U (en) * | 2011-01-31 | 2011-09-07 | 厦门烟草工业有限责任公司 | Virtual location system in box type storage logistics model |
| CN203094929U (en) * | 2012-11-05 | 2013-07-31 | 上海宝钢物流有限公司 | Bar code spare part warehousing system |
| CN104944092A (en) * | 2015-06-18 | 2015-09-30 | 马涛 | System and method for automatic conveying of tire factory |
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