CN109911499A - Unmanned intelligence Workshop control system - Google Patents
Unmanned intelligence Workshop control system Download PDFInfo
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- CN109911499A CN109911499A CN201910227286.XA CN201910227286A CN109911499A CN 109911499 A CN109911499 A CN 109911499A CN 201910227286 A CN201910227286 A CN 201910227286A CN 109911499 A CN109911499 A CN 109911499A
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Abstract
The invention discloses a kind of unmanned intelligent Workshop control systems, including storage method and warehouse-out method, and a kind of unmanned intelligent Workshop control system, the system includes workshop management system, Workshop control system, tears/robot palletizer, rail mounted shelf, shuttle robot track, shuttle robot, wireless data transmission communication Android system and electric control system open, rail mounted shelf are multilayer, shelf end is provided with the baggage elevator for being connected to each shelf layer, shuttle robot track road be laid between shelves and in baggage elevator.The present invention can be achieved completely by operation modes such as industrial robot stacking storage, de-stacking outbounds, realization personalize sorting, distribution cargo, take zero and return library facility, utilize the detection and analysis technology of PLC, layer is changed up and down by shuttle robot and baggage elevator, that realizes cargo flexibly goes out storage process, shelf are modularization assembling, can be realized layer stereo workshop.
Description
Technical field
The present invention relates to warehousing management technical fields, more particularly to a kind of unmanned intelligent Workshop control system.
Background technique
With the development of economy, market is higher and higher to production, transport and the requirement of storage aspect, in product stream
The higher efficiency of the requirement of aspect.For the storage aspect of current product, especially in terms of intelligent warehousing system, there is also
The defect that product stream process can only be controlled and be managed, Internet of Things and materials stream informationization also only reside within the knowledge to article
Not, in the general application such as automatic sensing, automatic positioning, process trace, on-line scheduling, that there are logistics information treatment effeciencies is low,
Positioning is not accurate enough and logistics equipment utilizes the problems such as insufficient.For example, sorting material link, it is often the case that work
Personnel or intelligent material picking vehicle first reach specified material picking station, carry logistics equipment work by sensor signal or artificial triggering,
Material is transported to the sorting that material picking station does not complete a target goods by carrying logistics equipment.
But often in a material picking work order there are many material, certainly exist same station multistation material picking
The case where sorting various materials, then staff or intelligent material picking vehicle are waited in same station and its material is carried to by equipment
The time of material picking station will extend, and this working method can reduce whole production efficiency.
It using artificial and fork truck mode in traditional workshop, is run on level land, is not carried out useful space utilization, works miscellaneous
Disorderly, it is put in storage low efficiency out；Traditional workshop there exists a further problem in that, have vehicle to run channel, a turning radius between tunnel
Greatly, occupied space is big.The second generation is single, double to stretch a piler with ground rail mode, but that there are still occupied spaces is big, structure is multiple
Miscellaneous, high failure rate, the year high problem of maintenance cost.
Summary of the invention
To solve problems of the prior art, the present invention specifically provides a kind of unmanned intelligent Workshop control system,
Integrate intelligent and unmanned, greatly improve storage and outbound efficiency, can be installed directly into any existing workshop,
And it can the installation and debugging after upgrading on the basis of existing multi-layer construction structure building workshop and Simple steel structure workshop
It uses.
Above-mentioned purpose of the invention has the technical scheme that
A kind of unmanned intelligent Workshop control system, including storage method and warehouse-out method；
The storage method includes the following steps:
A1) product is transported through pipeline to the storage area in workshop, and barcode reader distinguishes product ID, generates product information,
Product information is transferred into WMS system and WCS system carries out storage processing, generates stacking information；A2) WCS system believes stacking
Reach electric control system under breath, electric control system is assigned stacking and instructed to tearing/robot palletizer open, or manually passes through WMS system
System will reach electric control system under stacking information, electric control system is assigned stacking and instructed to tearing/robot palletizer open；A3) tear open/
Robot palletizer receives the stacking information of this batch products, and automatic disk machine system fractionation empty pallet of tearing open is waited to be transported to designated code
Pile region, tear open after system detection to empty pallet/robot palletizer starts stacking, empty pallet stacking finishes generation solid tray, electrically
Control system application solid tray storage；A4 after) WMS system receives storage application information, the storage letter of creation product solid tray
Breath, and automatic distribution region stores number of lanes, generates storage document and task, WCS system assigns automatically controlled carrying instruction；
A5) electric control system driving equipment is run, and conveyer, elevator, shuttle robot remove the solid tray for carrying product
It is transported to the target position tunnel storage of shelf；A6) WMS system generates product and finally stores information, completes storage document, forms library
Deposit data ends task；
The warehouse-out method includes the following steps:
B1) WMS system generates outbound task according to pick-up instruction, and WCS system starts and distributes task, assigns outbound information, and
Assign carrying instruction；B2) WMS system generates de-stacking information according to outbound information, and is assigned to WCS system de-stacking quantity, outbound
Mantissa needs to tear open zero and returns library, assigns and tears scattered disk open and return library instruction, will tear scattered disk open and be transported to the storage of scattered disk working area；b3)WCS
System to electric control system assign outbound and de-stacking instruction, electric control system driving equipment operation, conveyer, elevator,
The solid tray for carrying product is carried to de-stacking platform by shuttle robot；B4) electric control system assign tear open/robot palletizer tears open
/ robot palletizer de-stacking is torn in pile instruction, driving open；B5/robot palletizer de-stacking) is torn open, finished parts case is sent through flexible loading conveyor
To compartment, WMS system immediate updating inventory information, this document terminates, and delivery finishes.
Further, step b2) in, disk working area is dissipated, preferentially goes out to dissipate when for next outbound document if any identical category
Scattered disk outbound is torn in disk working area open, at the end of darg whole, is assigned and is torn scattered disk open and return library instruction, all to tear scattered disk open and return
Library.
Further, product ID includes end product brand code or the unique code of part case.
Further, stacking information includes that product specification, type, stacking form, stacking quantity and stacking layer are high.
Further, storage information and outbound information respectively include product specification, type, stacking quantity, storage region and
Orbital position number.
Further, step b1) in pick-up instruction can for commercial distribution order or sampling observation task.
Other hand, the present invention also provides a kind of warehousing system using above-mentioned unmanned intelligent Workshop control system,
It can be installed directly into any existing workshop, and can be in existing multi-layer construction structure building workshop and Simple steel structure vehicle
Between on the basis of after upgrading installation and debugging can be used.
In order to achieve the above object, the invention is realized by the following technical scheme:
A kind of unmanned intelligent Workshop control system, the system include workshop management system, Workshop control system, tear/stacking machine open
People, rail mounted shelf, shuttle robot track, shuttle robot, wireless data transmission communication Android system and electrical control system
System, the workshop management system and Workshop control system data connection, electric control system are logical by wireless data transmission respectively
News Android system is connect with Workshop control system data-signal, and the rail mounted shelf are multilayer, and shelf end is provided with connection
The baggage elevator of each shelf layer, shuttle robot track road be laid between shelves and in baggage elevator, the electrical control
System respectively drive tear open/robot palletizer and shuttle robot motion, shuttle robot run in shuttle robot track.
Further, wireless network is covered in the workshop of warehousing system, Workshop control system and electric control system are logical
Cross the connection of Wi-Fi signal.Wi-Fi uses wireless WI-F I mode.
Unmanned intelligent Workshop control system of the invention and warehousing system, it is flat as upper processing using WMS and WCS system
Platform, it can be achieved that completely by operation modes such as industrial robot stacking storage, de-stacking outbounds, realization personalize sorting, distribution cargo,
It takes zero and returns library facility, using the detection and analysis technology of PLC, layer is changed up and down by shuttle robot and baggage elevator, is realized
Cargo flexibly goes out storage process, and shelf are modularization assembling, can be realized layer stereo workshop.
Detailed description of the invention
Fig. 1 is the flow chart of the unmanned intelligent Workshop control system of the present invention.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and embodiments.
Such as a kind of automation dense storage management method of Fig. 1, including storage method and warehouse-out method, the storage method
Include the following steps:
A1) product is transported through pipeline to the storage area in workshop, and barcode reader distinguishes product ID, generates product information,
Product information is transferred into workshop management system 1 (WMS system) and carries out storage processing, generates stacking information.Wherein product identification
Code includes end product brand code or the unique code of part case, and stacking information includes product specification, type, stacking form, stacking quantity and code
Pile layer is high.
A2 after) Workshop control system 2 (WCS system) receives 1 information of WMS system, electrical control will be reached under stacking information
System, electric control system 3 are assigned stacking and are instructed to tearing/robot palletizer 4 open；Or manually directly stacking is believed by WMS system 1
Reach electric control system 3 under breath, electric control system 3 is assigned stacking and instructed to tearing/robot palletizer 4 open.
A3) tear open/robot palletizer 4 receives the stacking information of this batch products, wait tears open automatically disk machine system split it is empty
Pallet is transported to specified stacking region, tears/beginning the stacking of robot palletizer 4 after system detection to empty pallet open, and empty pallet stacking is complete
Lifetime, electric control system 3 applied for solid tray storage at solid tray.
A4 after) WMS system 1 receives storage application information, the storage information of product solid tray is created, and distributes area automatically
Domain stores number of lanes, generates storage document and task, and WCS system 2 assigns automatically controlled carrying instruction.
A5) 3 driving equipment of electric control system is run, and conveyer, elevator, shuttle robot 5 will carry the reality of product
Pallet carrying to the target position tunnel of shelf stores, and empty pallet is moved to specified stacking region and starts next group stacking, so
Cycle operation.
A6) the final storage information of 1 in-time generatin product solid tray of WMS system completes storage document, forms inventory
According to system finishing task.
Unmanned intelligent Workshop control system of the invention, storage method is controlled using upper workshop management system and workshop
System processed collects storage product information, and is believed according to product specification, product category to the stacking that electric control system assigns product
/ instruction progress the code high according to electric control system stacking form, stacking quantity, stacking layer of robot palletizer 4 is torn at breath, storage end open
Pile.After the completion of stacking, the storage information of the product solid tray of creation is assigned to storage shuttle robot by workshop management system
5, storage shuttle robot 5 can carry out storage storage according to the storage information that system is assigned, and storage information includes product specification, kind
The storage locations information such as class, stacking quantity, storage region and orbital position number, the final information that stores includes product category, number
Amount, storage region.Same kind or same batch can regenerate new storage location information when producing after the completion stacking again,
The product of same kind different batches, system will do it the compensation of the storage location of product.Storage track can be arranged in order, and be deposited
It is not in neutral gear storage location that storage space, which is set,.For but different cultivars product, system can be passed through according to storage area distribution principle
Layer is changed, region is changed and changes track lamp mode, realizes that sporadicly scattered disk is sequentially stored at the end end of shelf last storage, it is whole
Realize the accurate of storage information.
Warehouse-out method includes the following steps:
B1) WMS system 1 generates outbound task according to outbound pick-up instruction, and WCS system 2 starts and distributes task, assigns outbound letter
Breath, and assign carrying instruction.Wherein pick-up instruction can be that WMS system 1 generates dispatch list, api interface system receives business and matches
Send order or sampling observation task.
B2) WMS system 1 generates de-stacking information according to outbound information, and is assigned to 2 de-stacking quantity of WCS system, outbound mantissa
It needs to tear open zero and returns library, assign and tear scattered disk open and return library instruction, scattered disk will be torn open and be transported to the storage of scattered disk working area.WMS system 1 will
It tears scattered disk open and is transported to scattered disk working area storage, next outbound document is torn open scattered if any identical category, preferential disk working area scattered out
Disk outbound at the end of darg whole, is assigned and tears scattered disk open and return library instruction, all to tear scattered disk open and return library.
B3) WCS system 2 assigns outbound and de-stacking instruction, 3 driving equipment of electric control system fortune to electric control system 3
Row transmits transporting equipment for the solid tray for carrying product and is carried to de-stacking platform.
B4) electric control system 3, which is assigned, tears/4 de-stacking of robot palletizer instruction open, and/4 de-stacking of robot palletizer is torn in driving open.
B5/4 de-stacking of robot palletizer) is torn open, finished parts case is sent through flexible loading conveyor to delivery compartment, WMS system
Immediate updating inventory information, this document terminate, and delivery finishes.
Unmanned intelligent Workshop control system of the invention, warehouse-out method is to utilize upper workshop management system 1 and workshop
Control system 2 assigns outbound product information, be responsible for the product specification of the outbound as needed of shuttle robot 5 at outbound end, type,
Stacking quantity, storage location, storage region and orbital position number etc. carry out picking, and after the completion of picking, workshop management system is
Generate and update the quantity of the storage region and storage location remnant information.Outbound shuttle robot 5 carries out product and is sent to out
/ 4 position of robot palletizer is torn in library open, and outbound tears open/each tray number of outbound that can be assigned according to system of robot palletizer 4, into
Row pose adjustment de-stacking, and be thrown on the extendable conveyor put in delivery vehicle and carry out delivery operation.Same kind delivery
When completion, there is the remaining scattered disk of de-stacking that can be temporarily stored into staging area nearby, wait next client first to dissipate disk when delivering, then take
The whole disk of inventory, a working day complete when not having outbound task, concentrate and disposably return library operation, and same kind returns library to correlation
Kind sporadicly dissipates disc storage area domain, realizes system anthropomorphic thinking operation.
Entire operation process only needs one people of Central Control Room warehouse keeper, and flexible two people of carloader end are toward railway carriage stacking
It can；Or using Full automatic loading machine people, it can be achieved that railway carriage stacking is unmanned, realization is completed all by one people of Central Control Room warehouse keeper
Operation, saves intermediate link fork truck and forklift operator personnel, all work that workshop person's points are made an inventory etc..
Other hand, the present invention also provides a kind of warehousing system using above-mentioned unmanned intelligent Workshop control system,
It can be installed directly into any existing workshop, and can be in existing multi-layer construction structure building workshop and Simple steel structure vehicle
Between on the basis of after upgrading installation and debugging can be used.A kind of automation dense warehousing system, the system include workshop management
System 1, Workshop control system 2, tear open/it is robot palletizer 4, rail mounted shelf, shuttle robot track, shuttle robot 5, wireless
Data transmission communication Android system and electric control system 3, the workshop management system 1 and 2 data connection of Workshop control system,
Electric control system communicates Android system by wireless data transmission and connect with 2 data-signal of Workshop control system, the track
Formula shelf are multilayer, and shelf end is provided with the baggage elevator for being connected to each shelf layer, and shuttle robot track road is laid on shelf
Between and in baggage elevator, the electric control system 3 respectively drive tear open/robot palletizer 4 and shuttle robot 5 act,
Shuttle robot 5 is run in shuttle robot track.
Preferably, it is covered with wireless network in the workshop of warehousing system, Workshop control system passes through with electric control system
The connection of Wi-Fi signal.Wi-Fi uses wireless WI-F I mode.It can also be detected and controlled by intelligent terminal.
Unmanned intelligent Workshop control system of the invention and system, are used as upper processing using WMS system 1 and WCS system 2
Platform realizes the sorting that personalizes, distribution goods, it can be achieved that completely by operation modes such as industrial robot stacking storage, de-stacking outbounds
Object takes zero and returns library facility, using the detection and analysis technology of PLC, changes layer up and down by shuttle robot and baggage elevator, real
Stock object flexibly goes out storage process, and shelf are modularization assembling, can be realized layer stereo workshop.Only worker is needed to pass through electricity
Brain operation just can be realized the unmanned automatic storage of product, automatic withdrawing and return library workflow, and to stockpile number, inventory
Position first in first out, makes an inventory automatically, moves library facility, outbound automatically and take zero processing, outbound order processing and storage and outbound
Real-time display function.
Rail mounted shelf are illustrated with the embodiment of a detailed programs, which stores disengaging ability 24000-
28000 case/500 ton day, the total length of workshop inner orbit formula shelf are 62 meters, and overall width is 32 meters .6 meters of height about 9, point
At four robot manipulating task regions, designing 3-4 operation areas according to present actual demand can satisfy use condition；Storage
Position height is 4 layers, and 36 * 18 depths of column, about 2650 pallets store position.Racks store superposition is placed as 4 layers, every pallet product code
Pile is 4 layers=48 casees of every layer of 12 casees */pallet, when single variety is worked continuously, each combination stacking/de-stacking 600 per hour~
700 casees.
Shuttle robot, which jacks up pallet storage, outbound de-stacking takes zero, dissipates disk keeps in, returns library cycle operation, Delivery.Example
Such as: 3~4 combination stacking/unstacking robots work at the same time, and about 1800~2800 case of outbound per hour is continuous with single variety
The time of Delivery calculates, and daily 10 hours outbound amounts about 18000~28000 casees or so, outbound is as warehouse-in efficiency.
3 combination stackings or unstacking robot work at the same time, and about 1800~2000 case of outbound per hour is connected with single variety
The time of continuous Delivery calculates, and daily 10 hours outbound amounts about 18000~20000 casees or so, storehouse warehouse-in efficiency is the same out.
Compared with prior art, the present invention can realize that high density intensively stores in limited workshop space, space benefit
With rate up to 90% or more；Overall cost is 20%-30% lower than traditional two die vertical libraries when the number phase of goods yard；Save manpower
Cost, human cost can reduce up to 95 .5%；Warehousing system service life of the present invention is long, the service life up to 15 years or more, Gao Xing
Can, high-accuracy, high security, and maintenance cost is low.Multilayer rail mounted shelf and shuttle robot, space utilization rate is high, goods
Product go out to be put in storage flexibility ratio height, can change shuttle robot combination to improve working efficiency；Exclusive online rapid nitriding,
No replacement is required battery, realization charging ten minutes, work two hours.The present invention can be realized company information integration, improve logistics
Management level, it is applied widely, it is particularly suitable for the big disk goods and materials storage that puts one's child in a boarding nursery of goods and materials less varieties, weight, it is wide in warehousing industry
General application.
Specific embodiment in the present invention is only explanation of the invention, is not limitation of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in scope of the presently claimed invention.
Claims (8)
1. a kind of unmanned intelligent Workshop control system, including storage method and warehouse-out method, which is characterized in that the storage method
Include the following steps:
A1) product is transported through pipeline to the storage area in workshop, and barcode reader distinguishes product ID, generates product information,
Product information is transferred into workshop management system (WMS system) and carries out storage processing, generates stacking information；
A2 after) Workshop control system (WCS system) receives WMS system information, electric control system will be reached under stacking information, electricity
Gas control system is assigned stacking and is instructed to tearing/robot palletizer open；Or electricity directly manually will be reached under stacking information by WMS system
Gas control system, electric control system are assigned stacking and are instructed to tearing/robot palletizer open；
A3) tear open/robot palletizer receives the stacking information of this batch products, it waits and tears disk machine system open automatically to split empty pallet defeated
It is sent to specified stacking region, torn open after system detection to empty pallet/robot palletizer starts stacking, it is real that empty pallet stacking finishes generation
Pallet, electric control system application solid tray storage；
A4 after) WMS system receives storage application information, the storage information of product solid tray is created, and automatic distribution region is deposited
Number of lanes is stored up, storage document and task are generated, WCS system assigns automatically controlled carrying instruction；
A5) electric control system driving equipment is run, and conveyer, elevator, shuttle robot remove the solid tray for carrying product
It is transported to the target position tunnel storage of shelf, empty pallet is moved to specified stacking region and starts next group stacking；
A6) the final storage information of WMS system in-time generatin product solid tray completes storage document, forms inventory data, system
It ends task；
The warehouse-out method includes the following steps:
B1) WMS system generates outbound task according to outbound pick-up instruction, and WCS system starts and distribute task, assigns outbound letter
Breath, and assign carrying instruction；
B2) WMS system according to outbound information generate de-stacking information, and be assigned to WCS system de-stacking quantity, outbound mantissa need tear open
Zero returns library, assigns and tears scattered disk open and return library instruction, will tear scattered disk open and be transported to the storage of scattered disk working area；
B3) WCS system assigns outbound and de-stacking instruction, the operation of electric control system driving equipment, transmission to electric control system
The solid tray for carrying product is carried to de-stacking platform by transporting equipment；
B4) electric control system, which is assigned, tears/robot palletizer de-stacking instruction open, and/robot palletizer de-stacking is torn in driving open；
B5/robot palletizer de-stacking) is torn open, finished parts case is sent through flexible loading conveyor to delivery compartment, and WMS system is immediately more
New inventory information, this document terminate, and delivery finishes.
2. unmanned intelligent Workshop control system according to claim 1, which is characterized in that step b2) in, dissipate disk working area
Preferentially go out scattered disk working area when for next outbound document if any identical category tears scattered disk outbound open, and darg all terminates
When, it assigns and tears scattered disk open and return library instruction, it is all to tear scattered disk open and return library.
3. unmanned intelligent Workshop control system according to claim 1, which is characterized in that the product ID includes into
Product brand code or the unique code of part case.
4. unmanned intelligent Workshop control system according to claim 1, which is characterized in that stacking information includes product rule
Lattice, type, stacking form, stacking quantity and stacking layer are high.
5. unmanned intelligent Workshop control system according to claim 1, which is characterized in that storage information and outbound information point
It Bao Kuo not product specification, type, stacking quantity, storage region and orbital position number.
6. unmanned intelligent Workshop control system according to claim 1, which is characterized in that step b1) in pick-up instruction
It can be reception commercial distribution order or sampling observation task.
7. a kind of warehousing system applied to unmanned intelligent Workshop control system described in claim 1, which is characterized in that this is
System includes workshop management system (WMS system), Workshop control system (WCS system), tears open/robot palletizer, rail mounted shelf, wear
Shuttle robot track, shuttle robot, wireless data transmission communication Android system and electric control system, the workshop management system
System and Workshop control system data connection, electric control system communicates Android system by wireless data transmission respectively and workshop is controlled
System data signal connection processed, the rail mounted shelf are multilayer, and shelf end is provided with the baggage elevator for being connected to each shelf layer,
Shuttle robot track road be laid between shelves and in baggage elevator, the electric control system is respectively driven tears/stacking open
Robot and shuttle robot motion, shuttle robot are run in shuttle robot track.
8. unmanned intelligent Workshop control system according to claim 7, which is characterized in that covered in the workshop of warehousing system
There is wireless network, Workshop control system is connect with electric control system by Wi-Fi signal.
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| CN111605939A (en) * | 2020-04-10 | 2020-09-01 | 广州创显科教股份有限公司 | Finished product warehouse entry is with storehouse position regulation and control system based on artificial intelligence |
| CN113780911A (en) * | 2020-08-18 | 2021-12-10 | 北京京东乾石科技有限公司 | Method, device, equipment and computer readable medium for goods delivery |
| CN112556616A (en) * | 2020-12-04 | 2021-03-26 | 佛山隆深机器人有限公司 | System for judging stacking space position in closed or semi-closed space |
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Application publication date: 20190621 |