CN108438689A - It is a kind of that zero caching method and warehousing system are torn open based on intelligent three-dimensional warehouse - Google Patents
It is a kind of that zero caching method and warehousing system are torn open based on intelligent three-dimensional warehouse Download PDFInfo
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- CN108438689A CN108438689A CN201810214247.1A CN201810214247A CN108438689A CN 108438689 A CN108438689 A CN 108438689A CN 201810214247 A CN201810214247 A CN 201810214247A CN 108438689 A CN108438689 A CN 108438689A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- Warehouses Or Storage Devices (AREA)
Abstract
Zero caching method and warehousing system are torn open based on intelligent three-dimensional warehouse the invention discloses a kind of, wherein the system include WMS systems, WCS systems, conveying equipment, pallet, electric-control system, unstacking robot, it is whole take inventory put library and zero disk caching library, WMS systems are connect with conveying equipment and electric-control system signal respectively, electric-control system drives unstacking robot to execute de-stacking order, and pallet is driven to be run on conveying equipment, zero disk caches the band of position of the lab setting between the whole de-stacking area taken inventory and put library and warehouse, is connect with de-stacking area by conveying equipment.Technical scheme of the present invention is on the basis of original warehouse reservoir area, the setting of reservoir area is cached by increase, outbound task is pressed into zero whole Accurate classification of pallet, it makes rational planning on demand and accesses flow sequence and case number, optimization is put in storage transport path, the activity duration is largely saved in outbound picking and de-stacking link, is greatly improved work efficiency.
Description
Technical field
The present invention relates to warehousing management technical fields, and in particular to a kind of to tear zero caching method open based on intelligent three-dimensional warehouse
And warehousing system.
Background technology
In recent years, as the fast development of our logistics, automation and the level of informatization are continuously improved, while in the whole world
Under the overall background of industrial " 4.0 ", Intelligent unattended tiered warehouse facility is obtained for a large amount of application in many industries.Finished room is made
For the center of logistics, the production of front end and the sale of rear end are accepted, warehousing management is the core link of supply chain management.And
Nowadays, often there is the scattered disk of the non-disk that puts one's child in a boarding nursery since outbound order amount on order differs in the tiered warehouse facilities that the overwhelming majority is completed
Situation, therefore the scattered disk of generally existing returns library and causes to take long, the pain spot of inefficiency.Under normal conditions, existing skill
Art scheme is will to tear the clout after zero open can return to former warehouse reservoir area by original path or storage path.It is close with shuttle primary and secondary vehicle type
For collection type tiered warehouse facility, the scattered disk clout after de-stacking needs to return library by former outbound route, this process is needed by chain
Conveyer is delivered to promotion generator terminal, and instruction database layer carries out changing layer as required, is then transported to specified tunnel by female vehicle, most
Specified warehouse compartment is transported to by sub- vehicle again afterwards.Entirely the duration that library process is spent is returned to usually require 3 to 5 minutes.And at this
During process, due to occupying outbound end conveying equipment, new outbound task can only also delay execution.Sometimes, outbound order is even
It will appear continuously several times with the scattered disk order of category, and in this case, same pallet cargo is likely to appear in out
Library and return the such situation of reciprocation cycle between library.Therefore, if not tearing the planning of zero caching reservoir area, whole Business Stream open reasonably
Journey can seriously affect the efficiency that enterprise goes out library management.The today so grown rapidly in face of warehouse logistics, go out library management requirement more
High efficiency.
Invention content
The object of the present invention is to provide such a to tear zero caching method and warehousing system open based on intelligent three-dimensional warehouse, will
De-stacking information during storage is smooth reaches efficient, accurate purpose by further intelligent sorting and conveying.
The present invention in order to achieve the above objectives, is achieved especially by following technical scheme：
A kind of to tear zero caching method open based on intelligent three-dimensional warehouse, this approach includes the following steps：
S1, order information processing, judge whether the disk de-stacking that puts one's child in a boarding nursery：Warehouse management system (WMS systems) receives, processing is ordered
Single information judges whether the disk de-stacking that puts one's child in a boarding nursery according to order information, if so, S2 is executed, if it is not, executing S3；
S2, the disk de-stacking that puts one's child in a boarding nursery is executed, empty pallet enters pallet splitting and stacking machine：WMS systems pass through storage control system (WCS systems)
The disk carrying command that puts one's child in a boarding nursery is assigned to conveying equipment, when whole pallet cargo puts library and enter de-stacking area from whole take inventory, WCS systems are to de-stacking
The electric-control system of robot assigns de-stacking instruction, and unstacking robot executes the disk de-stacking order that puts one's child in a boarding nursery, and empty pallet enters and tears open after de-stacking
Code-disc machine waits for warehouse entry and piling order；
S3, judge scattered caching library goods category and quantity：Whether WMS systems continue to judge the caching of zero disk in warehouse library
Have with order with the scattered object of taking stock of category, if it is not, executing S4；And if order case number is less than or equal to scattered disk case number, executes
S5；And if order case number is more than scattered disk case number, executes S6；
S4, the disk de-stacking that puts one's child in a boarding nursery, remaining scattered disk storage are executed：WMS systems are assigned to conveying equipment by WCS systems and are put one's child in a boarding nursery
Disk carrying command, when whole pallet cargo puts library and enter de-stacking area, electric-control system of the WCS systems to unstacking robot from whole take inventory
De-stacking instruction is assigned, scattered object of taking stock enters the specified category area in zero disk caching library together with pallet and keeps in after de-stacking；
S5, scattered disk de-stacking is executed, empty pallet enters pallet splitting and stacking machine or remaining scattered disk storage：WMS systems pass through WCS
System assigns scattered disk carrying command to conveying equipment, when scattered object of taking stock enters de-stacking area, WMS systems out of zero disk caching library
The de-stacking instruction assigned to the electric-control system of unstacking robot, if still having clout after the completion of de-stacking, scattered object of taking stock is together with pallet
Specify category area temporary into zero disk caching library；If without clout, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling life after de-stacking
It enables；
S6, first carry out scattered disk de-stacking, after put one's child in a boarding nursery disk de-stacking, empty pallet enters pallet splitting and stacking machine or/and remaining scattered disk enters
Library：WMS systems are first issued an order by WCS systems scattered disk being transported to de-stacking area, while being assigned whole disk carrying command and will be put one's child in a boarding nursery
Object of taking stock be transported to de-stacking area before wait for de-stacking area；When scattered object of taking stock enters de-stacking area out of zero disk caching library, WMS systems are first
The de-stacking instruction assigned to the electric-control system of unstacking robot, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling life after de-stacking
It enables；Then the de-stacking order of remaining case number is executed from whole disk again, if still having clout after the completion of de-stacking, scattered object of taking stock is together with pallet
Specify category area temporary into zero disk caching library；If without clout, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling life after de-stacking
It enables.
On the other hand, the present invention also provides a kind of tearing zero caching warehousing system, the system open based on intelligent three-dimensional warehouse
Including warehouse management system (WMS systems), storage control system (WCS systems), conveying equipment, pallet, electric-control system, unstacker
Device people, whole take inventory put library and zero disk caching library, and WMS systems are connect by WCS systems with conveying equipment and electric-control system, tray root
It is divided into scattered disk according to storage area and the disk that puts one's child in a boarding nursery, is respectively used to place scattered take stock object and whole pallet cargo, electric-control system drives
Dynamic unstacking robot executes de-stacking order, and pallet is driven to be run on conveying equipment, by scattered object of taking stock/whole pallet cargo from
Zero disk caching library/whole, which is taken inventory, puts library and is delivered to designated position, and zero disk caches lab setting and puts the de-stacking area in library and warehouse in whole take inventory
Between the band of position, and connect with de-stacking area by conveying equipment, which further includes pallet splitting and stacking machine, and pallet splitting and stacking machine passes through rail
Road is connect with de-stacking area.
Further, the quantity-at-location in zero disk caching library stores total category by warehouse or often occurs tearing the number of zero order category open
It measures and is arranged, when accessing the scattered disk of a certain specific category position in zero disk caching library, disengaging passes through jacking transplantation device reality
It is existing.
Further, zero disk caching library includes several category areas, tears zero scattered object of taking stock open and is stored in by category
Each specified category area.
Further, the conveying equipment includes running track and the shuttle main-auxiliary vehicle to orbit, changes layer promotion
Machine and conveyer.
Further, the conveyer is chain transfer.
Compared with prior art, technical scheme of the present invention is slow by increasing by zero disk on the basis of original warehouse reservoir area
Outbound task is pressed zero whole Accurate classification of pallet by the setting in warehousing area, make rational planning on demand access flow sequence and case number, excellent
Storage transport path is dissolved, the activity duration is largely saved in outbound picking and de-stacking link, greatly improves work efficiency.
Description of the drawings
Fig. 1 is the workflow schematic diagram of the present invention；
Fig. 2 is warehousing system structural schematic diagram.
Specific implementation mode
Invention is further described in detail with reference to the accompanying drawings and embodiments.
As shown in Figure 1, the present invention be it is a kind of zero caching method is torn open based on intelligent three-dimensional warehouse, this method includes following step
Suddenly：
S1, order information processing, judge whether the disk de-stacking that puts one's child in a boarding nursery：Warehouse management system (WMS systems) receives, processing is ordered
Single information judges whether the disk de-stacking that puts one's child in a boarding nursery according to order information, if so, S2 is executed, if it is not, executing S3；
S2, the disk de-stacking that puts one's child in a boarding nursery is executed, empty pallet enters pallet splitting and stacking machine：WMS systems pass through storage control system (WCS systems)
The disk carrying command that puts one's child in a boarding nursery is assigned to conveying equipment, when whole pallet cargo puts library 3 and enter de-stacking area 5 from whole take inventory, WCS systems are to tearing open
The electric-control system of pile robot 2 assigns de-stacking instruction, and the execution of unstacking robot 2 puts one's child in a boarding nursery disk de-stacking order, after de-stacking empty pallet into
Enter pallet splitting and stacking machine 6 and waits for warehouse entry and piling order；
S3, judge scattered caching library goods category and quantity：WMS systems continue to judge that the caching of zero disk in warehouse library 4 is
It is no to have with order with the scattered object of taking stock of category, if it is not, executing S4；And if order case number is less than or equal to scattered disk case number, holds
Row S5；And if order case number is more than scattered disk case number, executes S6；
S4, the disk de-stacking that puts one's child in a boarding nursery, remaining scattered disk storage are executed：WMS systems are assigned to conveying equipment by WCS systems and are put one's child in a boarding nursery
Disk carrying command, when whole pallet cargo puts library 3 into de-stacking area 5, automatically controlled system of the WCS systems to unstacking robot 2 from whole take inventory
System assigns de-stacking instruction, and scattered object of taking stock specifies category area temporary together with 1 disk of support into zero disk caching library 4 after de-stacking；
S5, scattered disk de-stacking is executed, empty pallet enters pallet splitting and stacking machine or remaining scattered disk storage：WMS systems pass through WCS systems
It unites and assigns scattered disk carrying command to conveying equipment, when scattered object of taking stock enters 5th area of de-stacking, WMS systems out of zero disk caching library 4
The de-stacking instruction assigned to the electric-control system of unstacking robot 2, if still having clout after the completion of de-stacking, scattered object of taking stock is together with pallet
1, which enters zero disk caching library 4, specifies category area temporary；If without clout, empty pallet enters the waiting warehouse entry and piling of pallet splitting and stacking machine 6 after de-stacking
Order；
S6, first carry out scattered disk de-stacking, after put one's child in a boarding nursery disk de-stacking, empty pallet enters pallet splitting and stacking machine or/and remaining scattered disk enters
Library：WMS systems are first issued an order by WCS systems scattered disk being transported to de-stacking area 5, while being assigned whole disk carrying command and will be put one's child in a boarding nursery
Object of taking stock be transported to de-stacking area before wait for de-stacking area；When scattered object of taking stock enters de-stacking area 5, WMS systems out of zero disk caching library
The de-stacking instruction first assigned to the electric-control system of unstacking robot 2, empty pallet enters the waiting warehouse entry and piling of pallet splitting and stacking machine 6 after de-stacking
Order；Then the de-stacking order of remaining case number is executed from whole disk again, if still having clout after the completion of de-stacking, scattered object of taking stock is together with support
Disk enters zero disk caching library 4 and specifies category area temporary；If without clout, empty pallet enters the waiting storage code of pallet splitting and stacking machine 6 after de-stacking
Pile order.
The present invention also provides a kind of to tear zero caching warehousing system open based on intelligent three-dimensional warehouse, which includes storehouse management
System (WMS systems), storage control system (WCS systems), conveying equipment, pallet 1, electric-control system, unstacking robot 2, whole disk
It stores library 3 and zero disk caches library 4, WMS systems are connect by WCS systems with conveying equipment and electric-control system；
Pallet 1 is divided into scattered disk and the disk that puts one's child in a boarding nursery according to storage area, is respectively used to place scattered object and the disk that puts one's child in a boarding nursery of taking stock
Cargo, electric-control system drives unstacking robot 2 to execute de-stacking order in de-stacking area 5, and pallet 1 is driven to be transported on conveying equipment
Scattered object of taking stock/whole pallet cargo is put library 3 and is delivered to designated position by row from whole take inventory in zero disk caching library 4/, and zero disk caches library 4
The band of position between the whole de-stacking area 5 taken inventory and put library 2 and warehouse is set, and is connect with de-stacking area 5 by conveying equipment.It should
System further includes pallet splitting and stacking machine 6, and pallet splitting and stacking machine 6 is connect by track with de-stacking area.
Preferably, the quantity-at-location in zero disk caching library 4 stores total category by warehouse or often occurs tearing the number of zero order category open
It measures and is arranged, when accessing the scattered disk of a certain specific category position in zero disk caching library, disengaging passes through jacking transplantation device reality
It is existing.
It includes several category areas that zero disk, which caches library 4, and the scattered object of taking stock for tearing zero open is stored in each specified category area by category.
Conveying equipment includes track 7 and the shuttle main-auxiliary vehicle 8 run on track 7, changes layer elevator 9, conveyer 10.
Preferably, conveyer 10 is chain transfer.Other equipment is such as undeclared, is the equipment that can be used in warehousing system warehouse.
By taking the tea oil Science and Technology Co., Ltd. of Hunan as an example, often there is scattered disk and orders in the cargo for sharing seven kinds of category specifications
It is single：
1) 5L Double-low rapeseeds oils；
2) 5L squeezes level-one rapeseed oil；
3) 5L giving off a strong fragrances rapeseed oil；
4) 5L vegetable seed ready-mixed oil；
5) 5L tea seeds faint scent edible blend oil；
6) the pure tea oil of 5L+pure vegetable seed edible blend oil；
7) the pure tea oil of 5L.
Seven caching warehouse compartments are cooked up in zero disk caching library 4, this seven kinds of cargos are respectively belonging to according to 1~7 number.
Zero disk caching library 4 is connected by the conveyer 10 of conveying equipment with de-stacking 5, when needing to access wherein certain cargo, can be led to
Ranks before crossing reservoir area ranks carry out arbitrary access and do not interfere with each other.Pallet 1 is between these ranks by playing jacking transplanting
The conveying equipment of migration carries out the movement of four direction all around.
The whole tray number of following embodiment presses 27 casees execution.
One outbound list No.1 of embodiment：27 casees 5L vegetable seed ready-mixed oils.
The reception of S1, WMS system, order-processing information are judged as whole tray number according to order information, execute S2；
S2, WMS system assign the disk carrying command that puts one's child in a boarding nursery to conveying equipment by WCS systems, when whole pallet cargo is from whole disk
Storage library enters de-stacking area, and WCS systems assign de-stacking instruction to the electric-control system of unstacking robot, and unstacking robot execution puts one's child in a boarding nursery
Disk de-stacking order, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking；Put one's child in a boarding nursery disk de-stacking, and library tune is put from whole take inventory
27 case of category is taken, empty pallet enters pallet splitting and stacking machine after the completion of de-stacking, warehouse entry and piling order after waiting.
Two outbound list No.2 of embodiment：22 casees 5L giving off a strong fragrance rapeseed oils.
The reception of S1, WMS system, order-processing information are judged as the non-disk de-stacking that puts one's child in a boarding nursery according to order information, execute S3；
S3, WMS system continue to judge whether the caching of zero disk in warehouse library has with order with the scattered object of taking stock of category, know
It is clipped in zero disk caching library without with the scattered object of taking stock of category, executes S4；
S4, WMS system assign the disk carrying command that puts one's child in a boarding nursery to conveying equipment by WCS systems, when whole pallet cargo is from whole disk
Storage library enters de-stacking area, and WCS systems assign de-stacking instruction to the electric-control system of unstacking robot, scattered object company of taking stock after de-stacking
Entering zero disk caching library with pallet specifies category area temporary；
It puts library from whole take inventory and takes out the category cargo to de-stacking area, complete to there remains the disk that puts one's child in a boarding nursery after de-stacking and also have 5 casees clouts
As scattered disk, scattered disk enters corresponding No. 3 warehouse compartments in zero disk caching library immediately.
Three outbound list No.3 of embodiment:18 casees 5L giving off a strong fragrance rapeseed oils.
The reception of S1, WMS system, order-processing information judge non-whole tray number according to order information, execute S3；
S3, WMS system continue to judge whether the caching of zero disk in warehouse library has with order with the scattered object of taking stock of category, zero
Disk caching has 25 casees in library, and result is to be and order case number is less than scattered disk case number, executes S5；
S5, WMS system assign scattered disk carrying command by WCS systems to conveying equipment, when scattered object of taking stock is from zero disk
It caches and enters de-stacking area in library, the de-stacking instruction that WMS systems are assigned to the electric-control system of unstacking robot, 18 case of de-stacking, de-stacking
If the scattered disk still has 7 case of clout after the completion, which enters zero disk caching library together with pallet and specifies category area temporary,
Enter corresponding No. 3 warehouse compartments in zero disk caching library
Example IV outbound list No.4:The pure tea oil of 16 casees 5L.
The reception of S1, WMS system, order-processing information judge non-whole tray number according to order information, execute S3；
S3, WMS system continue to judge whether the caching of zero disk in warehouse library has with order with the scattered object of taking stock of category, zero
Disk caching has 16 casees in library, and result is to be and order case number is equal to scattered disk case number, executes S5；
S5, WMS system assign scattered disk carrying command by WCS systems to conveying equipment, when scattered object of taking stock is from zero disk
It caches and enters de-stacking area in library, the de-stacking instruction that WMS systems are assigned to the electric-control system of unstacking robot, 16 case of de-stacking, de-stacking
After the completion without clout, the empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking.
Five outbound list No.5 of embodiment：The pure tea oil of 26 casees 5L.
The reception of S1, WMS system, order-processing information judge non-whole tray number according to order information, execute S3；
S3, WMS system continue to judge whether the caching of zero disk in warehouse library has with order with the scattered object of taking stock of category, zero
Disk caching has 12 casees in library, and result is to be and order case number is more than scattered disk case number, executes S6；
S6, WMS system are first issued an order by WCS systems scattered disk being transported to de-stacking area, while being assigned whole disk and being carried life
It enables and waits for de-stacking area before whole pallet cargo is transported to de-stacking area；Enter de-stacking area in library when scattered object of taking stock is cached from zero disk,
The de-stacking instruction that WMS systems are first assigned to the electric-control system of unstacking robot, from scattered 12 case of disk de-stacking, empty pallet after de-stacking
Warehouse entry and piling order is waited for into pallet splitting and stacking machine；Then the de-stacking order of remaining 14 casees numbers is executed from the disk that puts one's child in a boarding nursery again, de-stacking is completed
If the disk that puts one's child in a boarding nursery after still has 13 case of clout, becomes scattered disk, which enters zero disk caching library together with pallet and specify category
Area is temporary, that is, enters corresponding No. 7 warehouse compartments in zero disk caching library.
Six outbound list No.6 of embodiment:The pure tea oil of 30 casees 5L.
The reception of S1, WMS system, order-processing information judge non-whole tray number according to order information, execute S3；
S3, WMS system continue to judge whether the caching of zero disk in warehouse library has with order with the scattered object of taking stock of category, zero
Disk caching has 13 casees in library, and result is to be and order case number is more than scattered disk case number, executes S6；
S6, WMS system are first issued an order by WCS systems scattered disk being transported to de-stacking area, while being assigned whole disk and being carried life
It enables and waits for de-stacking area before whole pallet cargo is transported to de-stacking area；Enter de-stacking area in library when scattered object of taking stock is cached from zero disk,
The de-stacking instruction that WMS systems are first assigned to the electric-control system of unstacking robot, from scattered 12 case of disk de-stacking, empty pallet after de-stacking
Warehouse entry and piling order is waited for into pallet splitting and stacking machine；Then the de-stacking order for executing remaining case number from the disk that puts one's child in a boarding nursery again, after the completion of de-stacking
Disk just put one's child in a boarding nursery without clout, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (6)
1. a kind of tearing zero caching method open based on intelligent three-dimensional warehouse, which is characterized in that this approach includes the following steps：
S1, order information processing, judge whether the disk de-stacking that puts one's child in a boarding nursery：Warehouse management system (WMS systems) receives, order-processing is believed
Breath, judges whether the disk de-stacking that puts one's child in a boarding nursery according to order information show case number, if so, S2 is executed, if it is not, executing S3；
S2, the disk de-stacking that puts one's child in a boarding nursery is executed, empty pallet enters pallet splitting and stacking machine：WMS systems are by storage control system (WCS systems) to conveying
Equipment assigns the disk carrying command that puts one's child in a boarding nursery, and when whole pallet cargo puts library and enter de-stacking area from whole take inventory, WCS systems are to unstacking robot
Electric-control system assign de-stacking instruction, unstacking robot execution puts one's child in a boarding nursery disk de-stacking order, and empty pallet enters pallet splitting and stacking machine after de-stacking
Wait for warehouse entry and piling order；
S3, judge scattered caching library goods category and quantity：WMS systems continue to judge whether the caching of zero disk in warehouse library has
With order with the scattered object of taking stock of category, if it is not, executing S4；And if order case number is less than or equal to scattered disk case number, executes S5；If
It is and order case number is more than scattered disk case number, executes S6；
S4, the disk de-stacking that puts one's child in a boarding nursery, remaining scattered disk storage are executed：WMS systems are assigned the disk that puts one's child in a boarding nursery to conveying equipment by WCS systems and are removed
Fortune order, when whole pallet cargo puts library and enter de-stacking area from whole take inventory, WCS systems are assigned to the electric-control system of unstacking robot and are torn open
Pile instructs, and scattered object of taking stock enters the specified category area in zero disk caching library together with pallet and keeps in after de-stacking；
S5, scattered disk de-stacking is executed, empty pallet enters pallet splitting and stacking machine or remaining scattered disk storage：WMS systems by WCS systems to
Conveying equipment assigns scattered disk carrying command, and when scattered object of taking stock enters de-stacking area out of zero disk caching library, WMS systems are to de-stacking
The de-stacking instruction that the electric-control system of robot is assigned, if still there is clout after the completion of de-stacking, scattered object of taking stock enters zero together with pallet
Disk caches library and specifies category area temporary；If without clout, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking；
S6, first carry out scattered disk de-stacking, after put one's child in a boarding nursery disk de-stacking, empty pallet enters pallet splitting and stacking machine or/and remaining scattered disk storage：
WMS systems are first issued an order by WCS systems scattered disk being transported to de-stacking area, while being assigned whole disk carrying command and will be put one's child in a boarding nursery and taking stock
Object be transported to de-stacking area before wait for de-stacking area；When scattered object of taking stock enters de-stacking area out of zero disk caching library, WMS systems are first to tearing open
The de-stacking instruction that the electric-control system of pile robot is assigned, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking；So
The de-stacking order for executing remaining case number from whole disk again afterwards, if still there is clout after the completion of de-stacking, scattered object of taking stock enters together with pallet
Zero disk caches library and specifies category area temporary；If without clout, empty pallet enters pallet splitting and stacking machine waiting warehouse entry and piling order after de-stacking.
2. a kind of tearing zero caching warehousing system open based on intelligent three-dimensional warehouse, which is characterized in that the system includes storehouse management system
It unites (WMS systems), is storage control system (WCS systems), conveying equipment, pallet (1), electric-control system, unstacking robot (2), whole
It takes inventory and puts library (3) and zero disk caching library (4), WMS systems are connect by WCS systems with conveying equipment and electric-control system, tray root
It is divided into scattered disk according to storage area and the disk that puts one's child in a boarding nursery, is respectively used to place scattered take stock object and whole pallet cargo, electric-control system drives
Dynamic unstacking robot executes de-stacking order in de-stacking area (5), and pallet is driven to be run on conveying equipment, by scattered object of taking stock/
Whole pallet cargo is taken inventory from zero disk caching library/whole to be put library and is delivered to designated position, zero disk cache lab setting it is whole take inventory put library with
The band of position between the de-stacking area in warehouse, and connect with de-stacking area by conveying equipment, which further includes pallet splitting and stacking machine
(6), pallet splitting and stacking machine is connect by track with de-stacking area.
3. according to claim 2 tear zero caching warehousing system open based on intelligent three-dimensional warehouse, which is characterized in that zero disk is slow
The quantity-at-location of warehousing stores total category by warehouse or often occurs tearing the quantity of zero order category open and being arranged, and zero disk of access caches library
A certain specific category position scattered disk when, disengaging by jack transplantation device realize.
4. according to claim 2 or 3 tear zero caching warehousing system open based on intelligent three-dimensional warehouse, which is characterized in that institute
It includes several category areas to state zero disk caching library, and the scattered object of taking stock for tearing zero open is stored in each specified category area by category.
5. according to claim 2 tear zero caching warehousing system open based on intelligent three-dimensional warehouse, which is characterized in that described defeated
Equipment is sent to include track (7) and the shuttle main-auxiliary vehicle (8) to orbit, change a layer elevator (9), conveyer (10).
6. according to claim 5 tear zero caching warehousing system open based on intelligent three-dimensional warehouse, which is characterized in that described defeated
It is chain transfer to send machine.
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| CN112596478A (en) * | 2020-12-08 | 2021-04-02 | 苏州高科中维软件科技有限公司 | WCS warehouse control system architecture and implementation method |
| CN112387603B (en) * | 2021-01-21 | 2021-04-27 | 牧星机器人(江苏)有限公司 | Logistics system for sorting mass commodities and sorting method |
| CN112387603A (en) * | 2021-01-21 | 2021-02-23 | 牧星机器人(江苏)有限公司 | Logistics system for sorting mass commodities and sorting method |
| CN112938301A (en) * | 2021-02-07 | 2021-06-11 | 苏州牧星智能科技有限公司 | Commodity picking system and method for distribution center |
| CN112938301B (en) * | 2021-02-07 | 2022-10-14 | 苏州牧星智能科技有限公司 | Commodity picking system and method for distribution center |
| CN113003083A (en) * | 2021-03-31 | 2021-06-22 | 湖北九州通达科技开发有限公司 | Dense library system operation method and dense library |
| CN113642911A (en) * | 2021-08-23 | 2021-11-12 | 广州新丝路信息科技有限公司 | Commodity ex-warehouse method and related equipment |
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