CN108053006B - Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method - Google Patents
Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method Download PDFInfo
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- CN108053006B CN108053006B CN201711462752.XA CN201711462752A CN108053006B CN 108053006 B CN108053006 B CN 108053006B CN 201711462752 A CN201711462752 A CN 201711462752A CN 108053006 B CN108053006 B CN 108053006B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
Abstract
The invention discloses a system for putting surplus auxiliary materials into a warehouse during brand changing of a cigarette making machine, which comprises: the system comprises an RFID electronic tag, a bar code tag, a PDA reader-writer, a digital management system, an RFID reader-writer and an auxiliary material library system, wherein after the auxiliary material library system judges that the serial number of a second tray in the bar code tag is the same as the serial number of a first tray in the RFID electronic tag, the AGV car and the stacker are controlled to complete warehousing and monitoring of the rest auxiliary materials. The invention also discloses a method for putting the residual auxiliary materials into a warehouse during the brand changing of the cigarette making machine. The invention realizes the monitoring and management of the auxiliary material information of the cigarette machine table for changing the cards.
Description
Technical Field
The invention belongs to the field of logistics monitoring, and particularly relates to a system and a method for putting auxiliary materials into a cigarette making machine for changing cards.
Background
In response to the guarantee of cigarette products in the market, it is necessary to produce cigarette products of different brands. This results in the need to quickly and timely replace the auxiliary materials during the production of cigarette products, and flexible production is achieved.
On a cigarette making machine, a plurality of auxiliary materials are placed in a large tray, and are transmitted and utilized to form cigarette products by taking the large tray as a unit. However, for production needs, it is often necessary to replace the supplementary materials of other brands when large trays remain. And stacking the rest auxiliary materials in a splicing tray mode, namely splicing different auxiliary materials into a large tray to store the auxiliary materials in the large tray mode. This can result in a large pallet with different manufacturers and batches of excipients stacked, causing confusion of the information of the excipients and not utilizing batch management of the excipients.
Disclosure of Invention
The invention provides a system and a method for putting auxiliary materials into a warehouse for changing cards of a cigarette making machine, aiming at solving the problems that the auxiliary materials in small trays are disorderly processed and cannot be monitored when the cards of the cigarette making machine are changed.
One embodiment of the invention provides a card-changing residual auxiliary material warehousing system of a cigarette making machine, which comprises:
the RFID electronic tag is embedded in the wall of the large tray and carries first tray serial number information and auxiliary material information in the tray;
the bar code label is attached to the outer wall of the large tray and carries second tray serial number information which is the same as the electronic RFID electronic label;
the PDA reader-writer is used for reading the second tray serial number information in the bar code label and sending the second tray serial number information to the digital management system;
the digital management system calls and displays the auxiliary material information corresponding to the second tray serial number information based on the received second tray serial number information and transmits the second tray serial number information to the auxiliary material library management system;
and the auxiliary material library system judges whether the received second tray serial number information is the same as the first tray serial number information obtained by reading the RFID electronic tag through the RFID reader-writer, and controls the brand-changing residual auxiliary materials to be stored in the auxiliary material library if the received second tray serial number information is the same as the first tray serial number information.
The invention also provides a method for putting the residual auxiliary materials into the cigarette making machine after replacing the cards, which comprises the following steps:
(1) reading the bar code label on the large tray by adopting a PDA reader-writer to obtain the serial number information of the second tray, and sending the serial number information of the second tray to a digital management system;
(2) the digital management system calls and displays auxiliary material information corresponding to the second tray serial number information based on the received second tray serial number information, and transmits the second tray serial number information to the auxiliary material library server;
(3) an RFID reader-writer arranged at an inlet of the auxiliary material library reads an RFID electronic tag, acquires serial number information of a first tray, and transmits the serial number information of the first tray to an auxiliary material library server;
(4) after the auxiliary material library server judges that the received serial number information of the first tray is the same as the received serial number information of the second tray, a command allowing the cards to be replaced and the rest auxiliary materials to be subjected to library processing is generated, and the command is sent to an upper management layer;
(5) the upper management layer of the auxiliary material library forwards the received command to the upper scheduling layer of the auxiliary material library;
(6) the upper scheduling layer of the auxiliary material library generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and the stacking command to an AGV scheduling subsystem and an industrial personal computer of the stacker;
(7) the AGV dispatching subsystem controls the AGV to finish ground transportation of the residual auxiliary materials after the playing card is changed based on the received AGV dispatching command;
(8) the stacker industrial personal computer controls the stacker to complete stacking of the card changing residual auxiliary materials transported by the AGV based on the received stacking command;
(9) the number of the auxiliary materials left after the mahjong tile replacement is input according to the type of the auxiliary materials and the serial number of the second tray in the digital management system, so that the management of the auxiliary materials left after the mahjong tile replacement is realized.
By the system provided by the embodiment of the invention, the monitoring and management of the auxiliary material information of the cigarette machine table for changing the cards are realized by utilizing the function expansion and combination of the PDA equipment and the digital management system. The method for matching auxiliary materials for changing the cards before is changed, and simultaneously, the batch management requirements of the auxiliary materials are met.
Drawings
FIG. 1 is a flowchart of a method for changing the cards and storing the remaining auxiliary materials in a cigarette making machine according to an embodiment.
Detailed Description
In order to describe the present invention more specifically, the following detailed description will explain the technical solution of the present invention in conjunction with the specific embodiments.
Precondition environment required for implementing the embodiment: the purchased auxiliary material package is pasted with small part number information, and the small part number information is provided by a manufacturer and comprises an auxiliary material name, an auxiliary material model, auxiliary material content, production date, suppliers and the like. The auxiliary materials are placed in the large tray, a mapping relation is established between the small part number information of the auxiliary materials and the serial number of the large tray, the small part number information of the auxiliary materials loaded on the large tray can be obtained by checking the serial number of the large tray and stored in a digital management system.
The cigarette machine that this embodiment provided trades tablet surplus auxiliary material warehouse entry system includes: RFID electronic tags, bar code tags, a PDA reader-writer, a digital management system, an RFID reader-writer and an auxiliary material library system.
RFID electronic tags inlays on big tray wall, and carries first tray serial number information, the interior auxiliary material information of tray, and this auxiliary material information contains the smallclothes number information, the major possession number information etc. of auxiliary material. And the serial number information of the first tray and the information of the auxiliary materials in the tray are written into the RFID electronic tags through the RFID reader before the auxiliary materials are put in storage.
The bar code label is attached to the outer walls of the two sides of the large tray and carries second tray serial number information which is the same as the RFID electronic label. Before the large tray is applied, the serial number of the large tray is already defined, namely, the bar code label carrying the serial number information of the second tray is attached to the outer walls of the two sides of the large tray. The bar code label also contains auxiliary material information written by the PDA reader-writer.
The first pallet serial number and the second pallet serial number are each comprised of 8 digits, such as 16010003. The first four digits represent the time when the serial number of the tray is generated, and the serial number is generated in 2016 month 1, as represented by 1601, and the last four digits are randomly encoded.
The pda (personal Digital assistant) reader is called a palm computer, and is provided with a processor and a memory, and can realize reading and writing of a bar code label. In this embodiment, the PDA reader can read the second tray serial number information in the barcode label, and send the second tray serial number information to the digital management system.
The digital management system is connected with the PDA reader-writer through a wireless local area network, can call and display auxiliary material information corresponding to the second tray serial number information according to the received second tray serial number information, and can also transmit the second tray serial number information to the auxiliary material library management system.
The RFID reader-writer is arranged at an entrance of the auxiliary material library, reads the RFID electronic tag, acquires the first tray serial number information, and transmits the first tray serial number information to the auxiliary material library server through the wireless local area network.
The auxiliary material warehouse system is a management system for controlling the auxiliary materials to be warehoused and warehoused, and communicates with the digital management system through a wireless local area network to transmit data. The auxiliary material library system comprises an auxiliary material library server, an upper management layer, an upper scheduling layer, an AGV scheduling subsystem, a stacker industrial personal computer and the like. The auxiliary materials are matched with each other to finish the warehousing and ex-warehouse management of the auxiliary materials.
Specifically, the auxiliary material library server receives second tray serial number information sent by the digital management system and first tray serial number information sent by the RFID reader-writer, generates a command for allowing the change of the remaining auxiliary materials for library after judging that the first tray serial number information is the same as the second tray serial number information, and sends the command to an upper management layer of the auxiliary material library; the upper management layer of the auxiliary material library forwards the received command to the upper scheduling layer of the auxiliary material library; the auxiliary material library upper scheduling layer generates an AGV scheduling command and a stacking command based on the received command and sends the AGV scheduling command and the stacking command to the AGV scheduling subsystem and the stacker industrial personal computer; the AGV dispatching subsystem controls the AGV to finish ground transportation of the residual auxiliary materials after the playing card is changed based on the received AGV dispatching command; and the stacker industrial personal computer controls the stacker to complete stacking of the residual auxiliary materials for changing the cards transported by the AGV based on the received stacking command.
Based on the above system, this embodiment provides a method for putting the remaining auxiliary materials into storage after replacing the cards on the cigarette making machine, as shown in fig. 1, including the following steps:
s101, reading the bar code label on the large tray by adopting a PDA reader-writer, obtaining serial number information of a second tray, and sending the serial number information of the second tray to a digital management system;
s102, the digital management system calls and displays auxiliary material information corresponding to the second tray serial number information based on the received second tray serial number information, and transmits the second tray serial number information to an auxiliary material library server;
s103, reading the RFID electronic tag by an RFID reader-writer arranged at an inlet of the auxiliary material library, acquiring first tray serial number information, and transmitting the first tray serial number information to an auxiliary material library server;
s104, after the auxiliary material library server judges that the received serial number information of the first tray is the same as the received serial number information of the second tray, a command for allowing the cards to be replaced and the rest auxiliary materials to be subjected to library is generated, and the command is sent to an upper management layer;
s105, the auxiliary material library upper management layer forwards the received command to the auxiliary material library upper scheduling layer;
s106, generating an AGV dispatching command and a stacking command by the upper dispatching layer of the auxiliary material library based on the received command, and sending the AGV dispatching command and the stacking command to the AGV dispatching subsystem and the stacker industrial personal computer;
s107, the AGV dispatching subsystem controls the AGV to finish ground transportation of the residual auxiliary materials after the playing card is changed based on the received AGV dispatching command;
s108, the stacker industrial personal computer controls the stacker to complete stacking of the card changing residual auxiliary materials transported by the AGV based on the received stacking command;
and S109, the number of the auxiliary materials left after the mahjong tile replacement is input into the digital management system according to the type of the auxiliary materials and the serial number of the second tray, so that the management of the auxiliary materials left after the mahjong tile replacement is realized.
The above-mentioned embodiments are intended to illustrate the technical solutions and advantages of the present invention, and it should be understood that the above-mentioned embodiments are only the most preferred embodiments of the present invention, and are not intended to limit the present invention, and any modifications, additions, equivalents, etc. made within the scope of the principles of the present invention should be included in the scope of the present invention.
Claims (3)
1. The utility model provides a cigarette machine trades tablet surplus auxiliary material warehouse entry system which characterized in that includes:
the RFID electronic tag is embedded on the wall of the large tray and carries first tray serial number information and tray auxiliary material information, and the first tray serial number information and the tray auxiliary material information are written into the RFID electronic tag through an RFID reader before auxiliary materials are put in storage;
the bar code label is attached to the outer wall of the large tray before being applied and carries second tray serial number information which is the same as the RFID electronic label, the first tray serial number and the second tray serial number are both composed of 8 digits, the first four digits represent the generation time of the tray serial number, and the last four digits are randomly coded;
the PDA reader-writer is used for reading the second tray serial number information in the bar code label and sending the second tray serial number information to the digital management system;
the RFID reader-writer is arranged at an inlet of the auxiliary material library, reads the RFID electronic tag, acquires the serial number information of the first tray, and transmits the serial number information of the first tray to the auxiliary material library system through a wireless local area network;
the digital management system calls and displays the auxiliary material information corresponding to the second tray serial number information based on the received second tray serial number information and transmits the second tray serial number information to the auxiliary material library management system;
the auxiliary material library server receives the second tray serial number information sent by the digital management system and the first tray serial number information sent by the RFID reader-writer, generates a command for allowing the change of the residual auxiliary materials for library after judging that the first tray serial number information is the same as the second tray serial number information, and sends the command to an upper management layer;
the upper management layer of the auxiliary material library forwards the received command to the upper scheduling layer;
the auxiliary material library upper scheduling layer generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and the stacking command to an AGV scheduling subsystem and an industrial personal computer of the stacker;
the AGV dispatching subsystem controls the AGV to finish ground transportation of the residual auxiliary materials after the playing card is changed based on the received AGV dispatching command;
and the stacker industrial personal computer controls the stacker to complete stacking of the residual auxiliary materials for changing the cards transported by the AGV based on the received stacking command.
2. The system for putting extra accessories into storage of cigarette making machine for changing the cards of claim 1, wherein the digital management system provides an input interface to input and manage the type and amount of the extra accessories for changing the cards.
3. A method for storing the surplus auxiliary materials after changing the cards of the cigarette making machine by using the system of claim 1 or 2, comprising the following steps:
(1) reading the bar code label on the large tray by adopting a PDA reader-writer to obtain the serial number information of the second tray, and sending the serial number information of the second tray to a digital management system;
(2) the digital management system calls and displays auxiliary material information corresponding to the second tray serial number information based on the received second tray serial number information, and transmits the second tray serial number information to the auxiliary material library server;
(3) an RFID reader-writer arranged at an inlet of the auxiliary material library reads an RFID electronic tag, acquires serial number information of a first tray, and transmits the serial number information of the first tray to an auxiliary material library server;
(4) after the auxiliary material library server judges that the received serial number information of the first tray is the same as the received serial number information of the second tray, a command allowing the cards to be replaced and the rest auxiliary materials to be subjected to library processing is generated, and the command is sent to an upper management layer;
(5) the upper management layer of the auxiliary material library forwards the received command to the upper scheduling layer of the auxiliary material library;
(6) the upper scheduling layer of the auxiliary material library generates an AGV scheduling command and a stacking command based on the received command, and sends the AGV scheduling command and the stacking command to an AGV scheduling subsystem and an industrial personal computer of the stacker;
(7) the AGV dispatching subsystem controls the AGV to finish ground transportation of the residual auxiliary materials after the playing card is changed based on the received AGV dispatching command;
(8) the stacker industrial personal computer controls the stacker to complete stacking of the card changing residual auxiliary materials transported by the AGV based on the received stacking command;
(9) the number of the auxiliary materials left after the mahjong tile replacement is input according to the type of the auxiliary materials and the serial number of the second tray in the digital management system, so that the management of the auxiliary materials left after the mahjong tile replacement is realized.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711462752.XA CN108053006B (en) | 2017-12-28 | 2017-12-28 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
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| CN201711462752.XA CN108053006B (en) | 2017-12-28 | 2017-12-28 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
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| CN108053006B true CN108053006B (en) | 2021-03-05 |
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| CN112070347A (en) * | 2020-07-31 | 2020-12-11 | 红塔烟草(集团)有限责任公司 | Data using and managing system based on reel auxiliary materials |
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| CN104361434A (en) * | 2014-10-29 | 2015-02-18 | 中科院成都信息技术股份有限公司 | Consumable material monitoring system and method of cigarette rolling machines |
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