CN103030012B - The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method - Google Patents
The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method Download PDFInfo
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- CN103030012B CN103030012B CN201210583137.5A CN201210583137A CN103030012B CN 103030012 B CN103030012 B CN 103030012B CN 201210583137 A CN201210583137 A CN 201210583137A CN 103030012 B CN103030012 B CN 103030012B
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- auxiliary material
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Abstract
The present invention relates to control setup and control method that a kind of cigarette machine reel type auxiliary material overlaps automatically, described control setup is comprised auxiliary material pallet and is arranged on the reel type auxiliary material on outside described auxiliary material pallet by spool, described control setup also comprises control mechanism and by the endoscope of support installing at described reel type auxiliary material inside edge, described endoscope is connected with described control mechanism by connection lead, the image of the reel type auxiliary material residual thickness that described control mechanism is sent by described endoscope, calculate the residue number of turns of reel type auxiliary material, when the residue number of turns of reel type auxiliary material is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine.Present invention achieves and automatically overlap some run up time according to the remaining number of turns of cigarette machine reel type auxiliary material to control auxiliary material, and the automatic overlap joint achieving reel type auxiliary material under the prerequisite of saving reel type auxiliary material to greatest extent controls.
Description
Technical field
The present invention relates to one to grow tobacco automation control appliance, particularly relate to control setup and control method that a kind of cigarette machine reel type auxiliary material overlaps automatically.
Background technology
Cigarette machine is the cigarette packaging device with auxiliary material, pipe tobacco and filter tip stick being rolled into cigarette.Auxiliary material comprises the cigarette paper of parcel pipe tobacco and the cork paper two kinds of parcel filter tip stick, and these two kinds is all the auxiliary material of reel type.In order to ensure continuous seepage, cigarette machine all has reel type auxiliary material and automatically overlaps control setup.
See Fig. 1, two reel type auxiliary materials are contained on auxiliary material A pallet 12 and auxiliary material B pallet 13 respectively, are provided with equidistant dentation grid 14 at the edge of each pallet.Auxiliary material often turns around, the proximity switch 11 of pallet side can produce the pulse of fixed qty, a pulse sum is set in the controls, just correspondingly can be converted into the number of total coils that auxiliary material rotates, the number of turns of setting has been turned on auxiliary material pallet, system just starts overlap joint program, realizes the automatic overlap joint of reel type auxiliary material between two auxiliary material pallets.
Because reel type auxiliary material carries out purchasing and controlling by weight, control the overall length of each reel type auxiliary material is not strict; And, reel diameter change also comparatively greatly, the number of total coils therefore often rolling up auxiliary material is different.If when the reel type auxiliary material number of turns is less like this, just likely because the setting number of turns does not also arrive, auxiliary material has just been used up.This time will cause machine halt trouble because of disconnected paper, thus manual tower must be taked to connect.Not only can waste more auxiliary material, but also seriously can affect the operating efficiency of equipment.So, under normal circumstances, all can the setting number of turns that auxiliary material rotates be arranged less, to avoid occurring that auxiliary material breaks the fault of paper.But so each auxiliary material just will go out of use when remaining a lot, causes the significant wastage of reel type auxiliary material.
Summary of the invention
The object of the invention is to propose the control setup that automatically overlaps of a kind of cigarette machine reel type auxiliary material that can judge automatically to overlap run up time according to the residue number of turns of cigarette machine reel type auxiliary material and control method, thus the use amount of reel type stone can be saved to greatest extent, avoid waste.
For achieving the above object, the invention provides the control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically, described control setup is comprised auxiliary material pallet and is arranged on the reel type auxiliary material on outside described auxiliary material pallet by spool, described control setup also comprises control mechanism and by the endoscope of support installing at described reel type auxiliary material inside edge, described endoscope is connected with described control mechanism by connection lead, the image of the reel type auxiliary material residual thickness that described control mechanism is sent by described endoscope, calculate the residue number of turns of reel type auxiliary material, when the residue number of turns of reel type auxiliary material is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine.
Preferably, described endoscope is USB endoscope.
Preferably, described endoscope faces the connecting portion of described reel type auxiliary material and spool.
Preferably, described endoscope is by continuous photographing mode continuous acquisition image.
Preferably, described support is arranged on the outside of described auxiliary material pallet by turning cylinder.
Preferably, described control mechanism is industrial computer.
Preferably, described industrial computer is by the residue number of turns of the thickness in monolayer determination reel type auxiliary material of described reel type auxiliary material.
Another object of the present invention is to the control method providing a kind of cigarette machine reel type auxiliary material automatically to overlap, described control method comprises the steps: the inside edge by endoscope shooting reel type auxiliary material, and the image transmitting of shooting to control mechanism; When described control mechanism obtains the good cigarette run signal of cigarette machine, the image of the reel type auxiliary material residual thickness that control mechanism is sent by described endoscope, calculates the residue number of turns of reel type auxiliary material; When the residue number of turns of reel type auxiliary material is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine.
Preferably, described endoscope faces the connecting portion of described reel type auxiliary material and spool.
Based on technique scheme, advantage of the present invention is:
The image of the reel type auxiliary material residual thickness that control mechanism of the present invention is sent by described endoscope, calculate the residue number of turns of reel type auxiliary material, when the residue number of turns of reel type auxiliary material is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine; Thus achieve and automatically overlap some run up time according to the remaining number of turns of cigarette machine reel type auxiliary material to control auxiliary material, and the automatic overlap joint achieving reel type auxiliary material under the prerequisite of saving reel type auxiliary material to greatest extent controls.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, and form a application's part, schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of prior art;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the lateral plan of structure shown in Fig. 2.
Detailed description of the invention
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
See Fig. 2 and Fig. 3, the preferred embodiment of the control setup that a kind of cigarette machine reel type of the present invention shown in it auxiliary material overlaps automatically, described control setup is comprised auxiliary material pallet 4 and is arranged on the reel type auxiliary material 6 on outside described auxiliary material pallet 4 by spool 5, described control setup is also comprised control mechanism and is arranged on the endoscope 3 of described reel type auxiliary material 6 inside edge by support 2, preferably, described endoscope 3 is USB endoscope, this endoscope 3 constantly can gather image by continuous photographing mode, in the present invention, endoscope 3 faces reel type auxiliary material 6 inside edge, as shown in Figures 2 and 3, further, described endoscope 3 faces the connecting portion of described reel type auxiliary material 6 and spool 5, make endoscope 3 to monitor continuously thus and judge the surplus of reel type auxiliary material 6, meanwhile, endoscope 3 of the present invention is connected with described control mechanism by connection lead, and preferably, described control mechanism is industrial computer, the image of the reel type auxiliary material residual thickness that described control mechanism is sent by described endoscope 3, calculate the residue number of turns of reel type auxiliary material 6, when the residue number of turns of reel type auxiliary material 6 is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to cigarette machine.Particularly, described industrial computer is mainly through pre-entering or be arranged on reel type auxiliary material 6 thickness in monolayer numerical value in industrial computer to determine the residue number of turns of reel type auxiliary material 6.
Particularly, control setup of the present invention, comprises for obtaining continuously shot images and by image transmitting to the USB endoscope 3 of industrial computer; Also comprise one for acceptance pattern image signal, and carry out analytical calculation, thus show that reel type auxiliary material 6 remains the industrial computer of the number of turns; And obtained cigarette run signal from cigarette machine and will automatically overlap command transfer to the signal line (not shown) of cigarette machine.In addition, support 2 of the present invention is arranged on the outside of described auxiliary material pallet 4 by turning cylinder 1.
Principle of work of the present invention is:
USB endoscope 3 is fixed on the front of reel type auxiliary material 6 by support 2, and as shown in Figure 2, the inward flange of reel type auxiliary material 6 aimed at by USB endoscope 3, namely aims at the connecting portion of reel type auxiliary material 6 and spool 5, as shown in Figures 2 and 3; USB endoscope 3 constantly gathers image by continuous photographing mode, and image is transferred to the industrial computer of control setup of the present invention by USB connection lead, industrial computer carries out analyzing and processing to image, calculate the residual thickness of reel type auxiliary material 6 and be converted into the residue number of turns, when reel type auxiliary material 6 remain the number of turns be less than the number of turns of setting time, industrial computer sends overlap joint automatically and orders and be transferred to cigarette machine, and cigarette machine startup overlaps program automatically, realizes automatic overlap joint and the switch operating of auxiliary material.
Another object of the present invention controls for providing a kind of the control method that cigarette machine overlaps auxiliary material run up time automatically, described method is applied to the automatic overlap joint control setup of cigarette machine reel type auxiliary material, comprise the following steps: the inward flange position of described USB endoscope shooting reel type auxiliary material, the i.e. point of attachment of reel type auxiliary material 6 and spool 5, and the image transmitting of shooting to industrial computer, when industrial computer obtains the good cigarette run signal of cigarette machine, industrial computer can calculate the residual thickness of reel type auxiliary material, the residue number of turns of auxiliary material just can be determined by the thickness in monolayer understanding auxiliary material in advance, when the residue number of turns of auxiliary material is less than preset value, industrial computer sends overlap joint order automatically to cigarette machine, allow cigarette machine start reel type auxiliary material and automatically overlap program, carry out the automatic switchover of auxiliary material.By this control method, just can according to practical operation situation, setting is applicable to the minimum overlap joint residue number of turns of reel type auxiliary material smooth running, thus saves auxiliary material to greatest extent.
Working process of the present invention is:
Support 2 of the present invention is arranged on the outside of described auxiliary material pallet 4 by turning cylinder 1, as shown in Figure 2.In normal productive process, first by turning cylinder 1, support 2 is forwarded to the position not affecting and install reel type auxiliary material 6, reel type auxiliary material 6 is installed on auxiliary material pallet 4, again support 2 is gone back to control position, USB endoscope 3 is allowed to face the inward flange of reel type auxiliary material 6, i.e. the contact site of spool 5 and reel type auxiliary material 6.After cigarette machine normal operation, control setup of the present invention from cigarette machine obtained cigarette run signal and from USB endoscope obtain gather picture signal, picture signal is sent to industrial computer by USB connection lead, industrial computer carries out intellectual analysis process to image, calculate the residual thickness of auxiliary material and be converted into the residue number of turns of auxiliary material, when the reel type auxiliary material residue number of turns is less than the setting number of turns, industrial computer sends overlap joint automatically and orders and be transferred to cigarette machine, cigarette machine startup overlaps program automatically, realizes automatic overlap joint and the switch operating of auxiliary material.
Finally should be noted that: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; Although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the field are to be understood that: still can modify to the specific embodiment of the present invention or carry out equivalent replacement to portion of techniques feature; And not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope of request of the present invention protection.
Claims (4)
1. the control setup that automatically overlaps of a cigarette machine reel type auxiliary material, it is characterized in that: described control setup is comprised auxiliary material pallet (4) and is arranged on the reel type auxiliary material (6) on described auxiliary material pallet (4) outside by spool (5), described control setup is also comprised control mechanism and is arranged on the endoscope (3) of described reel type auxiliary material (6) inside edge by support (2), described endoscope (3) is connected with described control mechanism by connection lead, the image of the reel type auxiliary material residual thickness that described control mechanism is sent by described endoscope (3), calculate the residue number of turns of reel type auxiliary material (6), when the residue number of turns of reel type auxiliary material (6) is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine, described support (2) is arranged on the outside of described auxiliary material pallet (4) by turning cylinder (1),
Described endoscope (3) is USB endoscope;
Described endoscope (3) faces the connecting portion of described reel type auxiliary material (6) and spool (5);
Described endoscope (3) is by continuous photographing mode continuous acquisition image.
2. control setup according to claim 1, is characterized in that: described control mechanism is industrial computer.
3. control setup according to claim 2, is characterized in that: described industrial computer is by the residue number of turns of thickness in monolayer determination reel type auxiliary material (6) of described reel type auxiliary material (6).
4. the control method that automatically overlaps of cigarette machine reel type auxiliary material, is characterized in that: described control method comprises the steps:
By the inside edge of endoscope (3) shooting reel type auxiliary material (6), and the image transmitting of shooting to control mechanism;
When described control mechanism obtains the good cigarette run signal of cigarette machine, the image of the reel type auxiliary material residual thickness that control mechanism is sent by described endoscope (3), calculates the residue number of turns of reel type auxiliary material (6);
When the residue number of turns of reel type auxiliary material (6) is less than the setting value in control mechanism, described control mechanism sends the control command of overlap joint automatically to described cigarette machine;
Described endoscope (3) faces the connecting portion of described reel type auxiliary material (6) and spool (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210583137.5A CN103030012B (en) | 2012-12-28 | 2012-12-28 | The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210583137.5A CN103030012B (en) | 2012-12-28 | 2012-12-28 | The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method |
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| Publication Number | Publication Date |
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| CN103030012A CN103030012A (en) | 2013-04-10 |
| CN103030012B true CN103030012B (en) | 2016-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210583137.5A Active CN103030012B (en) | 2012-12-28 | 2012-12-28 | The control setup that a kind of cigarette machine reel type auxiliary material overlaps automatically and control method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108053006B (en) * | 2017-12-28 | 2021-03-05 | 浙江中烟工业有限责任公司 | Cigarette making machine brand-changing auxiliary material warehousing system and warehousing method |
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| CN85101638A (en) * | 1985-04-01 | 1987-01-10 | 富山产机株式会社 | The film rolling coil diameter reduces detecting device |
| US4913366A (en) * | 1987-11-02 | 1990-04-03 | Fuji Photo Film Co., Ltd. | Web unwinder with core diameter measuring device |
| US5177446A (en) * | 1989-07-05 | 1993-01-05 | G. D. Societa Per Azioni | Device for monitoring the depletion of material uncoiling from rolls, applicable in particular to wrapping machines |
| CN1232767A (en) * | 1998-04-21 | 1999-10-27 | 福克有限公司 | Device for checking units composed of plurality of individual objects, material layers or the like |
| CN2768661Y (en) * | 2004-09-21 | 2006-04-05 | 中国科学院自动化研究所 | Portable irides image collecting device |
| CN102198871A (en) * | 2010-03-22 | 2011-09-28 | 克罗内斯股份公司 | Device for monitoring rolls of film material wound thereon and packaging macine |
| CN203021082U (en) * | 2012-12-28 | 2013-06-26 | 龙岩烟草工业有限责任公司 | Control device for automatic lap-joint of winding drum type accessories of cigarette making machine |
-
2012
- 2012-12-28 CN CN201210583137.5A patent/CN103030012B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85101638A (en) * | 1985-04-01 | 1987-01-10 | 富山产机株式会社 | The film rolling coil diameter reduces detecting device |
| US4913366A (en) * | 1987-11-02 | 1990-04-03 | Fuji Photo Film Co., Ltd. | Web unwinder with core diameter measuring device |
| US5177446A (en) * | 1989-07-05 | 1993-01-05 | G. D. Societa Per Azioni | Device for monitoring the depletion of material uncoiling from rolls, applicable in particular to wrapping machines |
| CN1232767A (en) * | 1998-04-21 | 1999-10-27 | 福克有限公司 | Device for checking units composed of plurality of individual objects, material layers or the like |
| CN2768661Y (en) * | 2004-09-21 | 2006-04-05 | 中国科学院自动化研究所 | Portable irides image collecting device |
| CN102198871A (en) * | 2010-03-22 | 2011-09-28 | 克罗内斯股份公司 | Device for monitoring rolls of film material wound thereon and packaging macine |
| CN203021082U (en) * | 2012-12-28 | 2013-06-26 | 龙岩烟草工业有限责任公司 | Control device for automatic lap-joint of winding drum type accessories of cigarette making machine |
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| CN103030012A (en) | 2013-04-10 |
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