CN202519339U - Pickling line with automatic pressing-roll lifting device - Google Patents
Pickling line with automatic pressing-roll lifting device Download PDFInfo
- Publication number
- CN202519339U CN202519339U CN2012200828812U CN201220082881U CN202519339U CN 202519339 U CN202519339 U CN 202519339U CN 2012200828812 U CN2012200828812 U CN 2012200828812U CN 201220082881 U CN201220082881 U CN 201220082881U CN 202519339 U CN202519339 U CN 202519339U
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- China
- Prior art keywords
- tank
- pickling
- line
- rinse bath
- machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005554 pickling Methods 0.000 title claims abstract description 46
- 238000009958 sewing Methods 0.000 claims abstract description 21
- 230000003028 elevating effect Effects 0.000 claims description 14
- 230000009849 deactivation Effects 0.000 claims description 10
- 238000005238 degreasing Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 3
- 238000002161 passivation Methods 0.000 abstract 4
- 238000001035 drying Methods 0.000 abstract 3
- 238000004804 winding Methods 0.000 abstract 2
- 239000012530 fluid Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 230000002950 deficient Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000006210 lotion Substances 0.000 description 3
- 230000002000 scavenging effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a pickling line with an automatic pressing-roll lifting device. The pickling line comprises a line body, a decoiling machine, a sewing machine, a winding machine, a pickling tank, a first rinse tank, a passivation tank, a drying machine and pressing rolls, wherein the decoiling machine and the sewing machine are positioned at the head part of the line body, and the winding machine is positioned at the tail part of the line body; the pickling tank, the first rinse tank, the passivation tank and the drying machine are fixedly arranged on the line body sequentially; and the pressing rolls are respectively positioned between the pickling tank and the first rinse tank, between the first rinse tank and the passivation tank and between the passivation tank and the drying machine. The sewing machine is positioned between the decoiling machine and the pickling tank. The pickling line is characterized in that a photoelectric sensor is arranged on the sewing machine, and a photoelectric encoder is arranged on a guide roll at the tail part of the line body; the photoelectric sensor and the photoelectric encoder are connected with PLC (Programmable Logic Controller) control cylinder components in a communicating mode; the PLC control cylinder components are connected with the pressing rolls. According to the pickling line, the automatic lifting control of the pressing rolls can be realized, and the labor strength of workers is relieved, and the phenomenon that a strip joint cuts a rubber roll or an abrasive brush to cause damage as the pressing rolls are lifted lately is avoided, or the phenomenon that a rinse fluid in a last step is redundantly brought in the next rinse tank as the pressing rolls are lifted early is avoided.
Description
Technical field
The utility model relates to a kind of pickling line, particularly with the pickling line of automatic squeeze roller elevating apparatus.
Background technology
Because the length of band one volume is limited, therefore no matter under any circumstance, all a linking to be arranged between two coiled strips, thereby make next coiled strip pass whole production line smoothly, be exactly the change of lap process.Generally speaking, the tail of two coiled strips carries out joint with head on sewing machine, but this moment, band had two layers up and down; Produce uneven phenomenon; Band operation worker wants one the tunnel to see over behind the joint, and joint is wanted when each pressure roller the manual operation cylinder to drive pressure roller to go up and down, because general band travelling speed comparatively fast (40-50 meter per second); The lifting of pressure roller and depress and to differ in the manual operation and in time to catch up with surely at the right time.The copper strips joint will be cut rubber rollers or abrasive brush causes breakage if lift late, finally causes the increase of band material downgrade and material consumption; Lift early the scavenging solution in a last step of meeting appearance and too much brought next rinse bath into, caused the variation of concentration of lotion and too much waste.
The utility model content
The purpose of the utility model is that a kind of joint that can cooperate two coiled strips head and the tail is provided for the deficiency that solves above-mentioned prior art, and the realization pressure roller is lifted the pickling line of the automatic squeeze roller elevating apparatus of band that falls automatically.
To achieve these goals; The pickling line of the automatic squeeze roller elevating apparatus of band that the utility model designed; Comprise the winder of Abrollhaspel and the sewing machine of line body, online body head, online body afterbody, successively pickling tank, first rinse bath, deactivation slot and the dryer on the fixing online body and lay respectively at pickling tank and first rinse bath between, the pressure roller between first rinse bath and the deactivation slot, between deactivation slot and the dryer; Sewing machine is between Abrollhaspel and pickling tank; It is characterized in that on sewing machine, being provided with photo-sensor; The guide roller of online body afterbody is provided with photoelectric encoder, and photo-sensor and photoelectric encoder communication link are connected to PLC control cylinder assembly, and PLC control cylinder assembly is connected with each pressure roller.
The blanking hole that the head and the tail of photo-sensor through two coiled strips produce when the sewing machine top connection in the said structure; Come the zero position of detection tabs; Cooperate PLC control cylinder assembly to confirm the band travelling speed through the photoelectric encoder on the guide deflection sheave simultaneously; Thereby confirm the distance of joint zero position to each pressure roller, and the required time, the realization pressure roller is lifted automatically timely and is fallen.
As preferably, also be fixed with degreasing tank, second rinse bath and abrasive brush on the online body, the said degreasing tank and second rinse bath are successively between sewing machine and pickling tank; Between the pressure roller of said abrasive brush before the pickling tank and first rinse bath; Between the degreasing tank and second rinse bath, between second rinse bath and the pickling tank, be equipped with pressure roller between pickling tank and the abrasive brush.This preferred version can the effective cleaning strip surface.
Because also can have defective in the middle of the band, photo-sensor also can't detect these defectives automatically sometimes, thereby can't confirm its zero position, artificial for ease definite its zero position is provided with manual confirming button on photo-sensor.
At ordinary times each pressure roller is overhauled for ease simultaneously, each pressure roller and abrasive brush all are combined with the hand-operated lifting button.
The pickling line of the automatic squeeze roller elevating apparatus of band that the utility model obtains; The blanking hole that produces when photo-sensor utilizes two coiled strips head and the tail joint is installed on stitcher, is come the original position of detection tabs, and the speed that photoelectric encoder cooperation PLC calculates ribbon motion is installed on the guide roller of winder front; And in time control the lifting and the pressure drop of each pressure roller; Final realize control automatically, alleviate labor strength, avoid occurring lifting and lately make that the band joint is cut rubber rollers or abrasive brush causes breakage because of pressure roller; Finally cause the increase of band material downgrade and material consumption; Or lift the scavenging solution that a last step early occurred because of pressure roller and too much bring next rinse bath into, cause the variation of concentration of lotion and too much waste, overhaul conveniently with the design.
Description of drawings
Fig. 1 is the synoptic diagram of embodiment 1;
Fig. 2 is the synoptic diagram of embodiment 2;
Fig. 3 is the synoptic diagram of embodiment 3.
Among the figure: line body 1, sewing machine 3, photo-sensor 4, photoelectric encoder 5, degreasing tank 6, second rinse bath 7, pickling tank 8, abrasive brush 9, first rinse bath 10, deactivation slot 11, dryer 12, pressure roller 13, PLC control cylinder assembly 14, band 15, Abrollhaspel 21, winder 22, manually confirming button 41, guide roller 101, hand-operated lifting button 131.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Embodiment 1:
As shown in Figure 1; The pickling line of the automatic squeeze roller elevating apparatus of band that present embodiment provides; Comprise the winder 22 of Abrollhaspel 21 and sewing machine 3, online body 1 afterbody of line body 1, online body 1 head, successively install pickling tank 8 on the online body 1, first rinse bath 10, deactivation slot 11 and dryer 12 and lay respectively at pickling tank 8 and first rinse bath 10 between, the pressure roller 13 between first rinse bath 10 and the deactivation slot 11, between deactivation slot 11 and the dryer 12; Sewing machine 3 is between Abrollhaspel 21 and pickling tank 8; On sewing machine 3, be provided with photo-sensor 4, the photo-sensor 4 of preferred OMRON E3C-S50 24VDC model, the guide roller 101 of online body 1 afterbody is provided with photoelectric encoder 5; The photoelectric encoder 5 of preferred OMRON E6B2-C 24VDC1000P/R model; Photo-sensor 4 is connected to PLC control cylinder assembly 14 with photoelectric encoder 5 communication link, the PLC of preferred SIEMENS S7-200 266 models, and PLC control cylinder assembly 14 is connected with each pressure roller 13.
The photoelectric encoder 5 of the photo-sensor 4 of above-mentioned OMRON E3C-S50 24VDC model, OMRON E6B2-C24VDC 1000P/R model and the PLC of SIEMENS S7-200 266 models are currently available products; Can directly buy and obtain, so seldom be described in detail at this.
As preferably, also be fixed with degreasing tank 6, second rinse bath 7 and abrasive brush 9 on the online body 1, the said degreasing tank 6 and second rinse bath 7 are successively between sewing machine 3 and pickling tank 8; Between the pressure roller 13 of said abrasive brush 9 before the pickling tank 8 and first rinse bath 10; Between the degreasing tank 6 and second rinse bath 7, between second rinse bath 7 and the pickling tank 8, be equipped with pressure roller 13 between pickling tank 8 and the abrasive brush 9.This preferred version can effective cleaning band 15 surfaces.
When concrete the use, confirm that the diameter that sewing machine 3 is measured guide roller 101 to the concrete size (being accurate to 0.1mm) of each pressure roller 13 is converted into girth (being accurate to 0.1mm), carry out the PLC programming; Confirm to shift to an earlier date when joint is crossed each pressure roller 13 50.0mm and promote pressure roller 13, joint is depressed pressure roller 13 later during 50.0mm.
The pickling line of the automatic squeeze roller elevating apparatus of band that present embodiment obtains; The blanking hole that produces when photo-sensor 4 utilizes two coiled strips, 15 head and the tail joints is installed on sewing machine 3, is come the original position of detection tabs, and photoelectric encoder 5 cooperation PLC are installed on the guide roller 101 of winder 22 fronts calculate the speed of band 15 motions; And in time control the lifting and the pressure drop of each pressure roller 13; Final realize control automatically, alleviate labor strength, avoid occurring lifting and lately make that band 15 joints are cut rubber rollers or abrasive brush 9 causes breakage because of pressure roller 13; Finally cause the increase of band material 15 downgrade and material consumption; Or lift the scavenging solution that a last step early occurred because of pressure roller 13 and too much bring next rinse bath into, causing the variation of concentration of lotion and too much waste, the design overhauls conveniently simultaneously.
Embodiment 2:
As shown in Figure 2; The pickling line of the automatic squeeze roller elevating apparatus of band that present embodiment provides, its general structure is consistent with embodiment 1, but owing to also can have defective in the middle of the band 15; Sometimes photo-sensor 4 also can't detect these defectives automatically; Thereby can't confirm its zero position, artificial for ease definite its zero position is provided with manual confirming button 41 on photo-sensor 4 in the present embodiment.
Embodiment 3:
As shown in Figure 3; The pickling line of the automatic squeeze roller elevating apparatus of band that present embodiment provides; Its general structure is consistent with embodiment 1, but at ordinary times each pressure roller 13 is overhauled for ease, and each pressure roller 13 all is combined with hand-operated lifting button 131 with abrasive brush 9 in the present embodiment.
Claims (5)
1. pickling line with automatic squeeze roller elevating apparatus; Comprise line body (1), be positioned at line body (1) head Abrollhaspel (21) and sewing machine (3), be positioned at the winder (22) of line body (1) afterbody, successively pickling tank (8), first rinse bath (10), deactivation slot (11) and the dryer (12) on the fixing online body (1) and lay respectively at pickling tank (8) and first rinse bath (10) between, the pressure roller (13) between first rinse bath (10) and the deactivation slot (11), between deactivation slot (11) and the dryer (12); Sewing machine (3) is positioned between Abrollhaspel (21) and the pickling tank (8); It is characterized in that on sewing machine (3), being provided with photo-sensor (4); The guide roller (101) of online body (1) afterbody is provided with photoelectric encoder (5); Photo-sensor (4) and photoelectric encoder (5) communication link are connected to PLC control cylinder assembly (14), and PLC control cylinder assembly (14) is connected with each pressure roller (13).
2. the pickling line of the automatic squeeze roller elevating apparatus of band according to claim 1; It is characterized in that also being fixed with on the online body (1) degreasing tank (6), second rinse bath (7) and abrasive brush (9), said degreasing tank (6) and second rinse bath (7) are positioned between sewing machine (3) and the pickling tank (8) successively; Said abrasive brush (9) is positioned between the preceding pressure roller (13) of pickling tank (8) and first rinse bath (10); Between degreasing tank (6) and second rinse bath (7), between second rinse bath (7) and the pickling tank (8), be equipped with pressure roller (13) between pickling tank (8) and the abrasive brush (9).
3. the pickling line of the automatic squeeze roller elevating apparatus of band according to claim 1 and 2 is characterized in that on photo-sensor (4), being provided with manual confirming button (41).
4. the pickling line of the automatic squeeze roller elevating apparatus of band according to claim 1 and 2 is characterized in that each pressure roller (13) and abrasive brush (9) all are combined with hand-operated lifting button (131).
5. the pickling line of the automatic squeeze roller elevating apparatus of band according to claim 3 is characterized in that each pressure roller (13) and abrasive brush (9) all are combined with hand-operated lifting button (131).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200828812U CN202519339U (en) | 2012-03-07 | 2012-03-07 | Pickling line with automatic pressing-roll lifting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200828812U CN202519339U (en) | 2012-03-07 | 2012-03-07 | Pickling line with automatic pressing-roll lifting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202519339U true CN202519339U (en) | 2012-11-07 |
Family
ID=47102299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200828812U Expired - Lifetime CN202519339U (en) | 2012-03-07 | 2012-03-07 | Pickling line with automatic pressing-roll lifting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202519339U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104073828A (en) * | 2014-07-15 | 2014-10-01 | 安徽精诚铜业股份有限公司 | Automatic adjusting and integrating copper strip pickling line and control method thereof |
| CN108560010A (en) * | 2018-01-18 | 2018-09-21 | 广东嘉元科技股份有限公司 | A kind of pickling mechanism and its control method |
| CN117722824A (en) * | 2023-12-18 | 2024-03-19 | 中铝瑞闽股份有限公司 | A method for protecting the surface quality of the squeeze roll in the cleaning section of a continuous production line |
-
2012
- 2012-03-07 CN CN2012200828812U patent/CN202519339U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104073828A (en) * | 2014-07-15 | 2014-10-01 | 安徽精诚铜业股份有限公司 | Automatic adjusting and integrating copper strip pickling line and control method thereof |
| CN108560010A (en) * | 2018-01-18 | 2018-09-21 | 广东嘉元科技股份有限公司 | A kind of pickling mechanism and its control method |
| CN108560010B (en) * | 2018-01-18 | 2023-06-27 | 广东嘉元科技股份有限公司 | Pickling mechanism and control method thereof |
| CN117722824A (en) * | 2023-12-18 | 2024-03-19 | 中铝瑞闽股份有限公司 | A method for protecting the surface quality of the squeeze roll in the cleaning section of a continuous production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Pickling line with automatic pressing-roll lifting device Effective date of registration: 20171201 Granted publication date: 20121107 Pledgee: Ningbo Hangzhou Bay New District branch, Ningbo Branch Branch Pledgor: Ningbo Xingye Shengtai Group Co.,Ltd. Registration number: 2017330000222 |
|
| CX01 | Expiry of patent term |
Granted publication date: 20121107 |
|
| CX01 | Expiry of patent term |