CN204575551U - A kind of fabric defects position indicator system - Google Patents
A kind of fabric defects position indicator system Download PDFInfo
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- CN204575551U CN204575551U CN201520205477.3U CN201520205477U CN204575551U CN 204575551 U CN204575551 U CN 204575551U CN 201520205477 U CN201520205477 U CN 201520205477U CN 204575551 U CN204575551 U CN 204575551U
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- fabric defects
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Abstract
The utility model provides a kind of fabric defects position indicator system; comprise the image capturing system, control system, PLC electrical control gear, the defect position indicating lamp device that connect successively; described PLC electrical control gear is connected with servo controller, and described servo controller is used for auto stop.This fault position indicator system is simple to operate, energy-saving and environmental protection, can not cause any infringement to cloth cover, solves the problem of ink jet type mark pollution and cloth cover of getting wet, decreases the working link that workman frequently changes ink simultaneously, alleviates the labour intensity of workman.
Description
Technical field
The utility model relates to a kind of automatic Cloth Inspecting System, especially relates to a kind of fabric defects position indicator system.
Background technology
In existing treatment technology, machine detects the mode finding to be stored in by the defect position map of fault picture and whole cloth after fault computing machine and can not locate defect position accurately and process in time fault, when burler processes fault, because fault is little, the cloth of subsequent treatment stacks or roll up to put, the not convenient use of positional information of fault picture and fault map, workman needs the cost plenty of time just can find fault, causes workman to repeat perching, waste plenty of time.
Existing ink jet type fault location Mark technology, namely in defect position ink-jet after discovery fault, uses color mark defect position.This mode is easily made dirty cloth cover, and ink is finished rear workman and wants frequently add ink to marking device, device maintenance difficulties greatly, increased the weight of the labour intensity of workman.Large-area pollution cloth cover is easily caused after equipment Installation and Debugging in early stage and running go wrong.Ink jet type mark is marked in the inside defect position of cloth, and the not corresponding mark of selvedge, no matter be rolled into web-like or control when having tested a cloth, burler only cannot find defect position fast and accurately from selvedge.
Utility model content
The utility model provides a kind of fabric defects position indicator system, in automatic Cloth Inspecting System, achieving a kind of new technical scheme, is after fault being detected, fault marked and carries out the technical scheme of subsequent treatment, optimizing the process operations of Traditional Man perching; Change to the way that cloth cover marks in conventional processing technique, by contactless light-seeking, ensure that the quality of cloth is unaffected to greatest extent, subsequent treatment is simply effective; For high-grade cloth; then achieve completely newly a kind of; automatic cloth inspection, auto stop the scheme of automatic instruction defect position, the mode of solve traditional artificial perching, manually stopping, manually making marks, achieves perching, shutdown, the integration of mark and robotization.Its technical scheme is as described below:
A kind of fabric defects position indicator system; comprise the image capturing system, control system, PLC electrical control gear, the defect position indicating lamp device that connect successively; described PLC electrical control gear is connected with servo controller, and described servo controller is used for auto stop.
Described image capturing system is provided with CCD line-scan digital camera, light path system, glass background board.
Described control system sends the position signalling of fault to PLC electrical control gear by RS232 interface.
Described set-up of control system has the scrambler locating device be connected with PLC electrical control gear, lights in fabric defects position for controlling defect position pilot lamp.
After the utility model finds fault, machine is at defect position auto stop, and the pilot lamp simultaneously below fault is bright, the particular location of display fault.This fault position indicator system provides the transverse and longitudinal coordinate of fault, facilitates workman to find fault fast and accurately.
This fault position indicator system is simple to operate, energy-saving and environmental protection, can not cause any infringement to cloth cover, solves the problem of ink jet type mark pollution and cloth cover of getting wet, decreases the working link that workman frequently changes ink simultaneously, alleviates the labour intensity of workman.
For the cloth that high-quality fault is less, workman directly processes fault, incorporates perching and mending operation, simplifies technological process, greatly improves perching and mending efficiency.
Accompanying drawing explanation
Fig. 1 is the example structure schematic diagram of described fabric defects position indicator system;
Fig. 2 is the instruction schematic diagram of described fabric defects position indicator system;
Fig. 3 is the indicating means process flow diagram of fabric defects position indicator system.
Embodiment
The utility model provides a kind of fabric defects position indicator system based on automatic cloth inspecting machine, and as shown in Figure 1, this system comprises image capturing system, control system, PLC electrical control gear, defect position indicating lamp device.
Described image capturing system is provided with CCD line-scan digital camera, light path system, glass background board, for gathering the image information of fabric, and electronic information is sent to control system.
The function of described control system comprises algorithm identification, plc communication, pilot lamp control, also be provided with man-machine interface, described set-up of control system has the scrambler locating device be connected with PLC electrical control gear, and it is lighted in fabric defects position for controlling defect position pilot lamp.
Described PLC electrical control gear is connected with servo controller, and described servo controller is used for auto stop.
As shown in Figure 2, after image capturing system finds fault, machine is at defect position auto stop, and the pilot lamp simultaneously below fault is bright, and the particular location of display fault facilitates workman to find fault to enter ground associative operation fast and accurately.
Implementation method as shown in Figure 3, utilizes image capturing system to gather cloth image, and through control system inspection fault, control system herein adopts host computer, and inspection fault is judged by recognizer.
When finding fault, utilize the line-scan digital camera position relationship corresponding with the electronic image of collection to judge the lateral attitude that fault occurs, the lengthwise position occurred by encoder pulse signal record fault.
After finding fault; upper computer software is by RS232 interface; the position signalling of fault is sent to PLC; after fault moves to mending platform; PLC controls servomotor controller device auto stop to assigned address; and control corresponding position indicator according to the positional information that host computer provides and light, operative employee can judge rapidly the position of fault by back indicator light, carry out follow-up process.
Claims (4)
1. a fabric defects position indicator system; it is characterized in that: comprise the image capturing system, control system, PLC electrical control gear, the defect position indicating lamp device that connect successively; described PLC electrical control gear is connected with servo controller, and described servo controller is used for control machine auto stop.
2. fabric defects position indicator system according to claim 1, is characterized in that: described image capturing system is provided with CCD line-scan digital camera, light path system, glass background board.
3. fabric defects position indicator system according to claim 1, is characterized in that: described control system sends the position signalling of fault to PLC electrical control gear by RS232 interface.
4. fabric defects position indicator system according to claim 1, is characterized in that: described set-up of control system has the scrambler locating device be connected with PLC electrical control gear, lights in fabric defects position for controlling defect position pilot lamp.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520205477.3U CN204575551U (en) | 2015-04-07 | 2015-04-07 | A kind of fabric defects position indicator system |
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CN201520205477.3U CN204575551U (en) | 2015-04-07 | 2015-04-07 | A kind of fabric defects position indicator system |
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CN204575551U true CN204575551U (en) | 2015-08-19 |
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CN201520205477.3U Active CN204575551U (en) | 2015-04-07 | 2015-04-07 | A kind of fabric defects position indicator system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106841222A (en) * | 2016-12-29 | 2017-06-13 | 贵州顺立达纺织科技有限公司 | A kind of image detecting system for automatic cloth inspection |
CN109385876A (en) * | 2018-10-23 | 2019-02-26 | 江南大学 | A kind of the intelligent quality management system and its method of woven fabric |
WO2023075724A1 (en) * | 2021-10-25 | 2023-05-04 | Agteks Orme Ve Tekstil Endustrileri Sanayi Ve Ticaret Ltd. Sti. | Fabric quality control assembly |
-
2015
- 2015-04-07 CN CN201520205477.3U patent/CN204575551U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106841222A (en) * | 2016-12-29 | 2017-06-13 | 贵州顺立达纺织科技有限公司 | A kind of image detecting system for automatic cloth inspection |
CN109385876A (en) * | 2018-10-23 | 2019-02-26 | 江南大学 | A kind of the intelligent quality management system and its method of woven fabric |
WO2023075724A1 (en) * | 2021-10-25 | 2023-05-04 | Agteks Orme Ve Tekstil Endustrileri Sanayi Ve Ticaret Ltd. Sti. | Fabric quality control assembly |
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