CN105466938B - A kind of fabric defects detection information management system and method based on C/S structure - Google Patents
A kind of fabric defects detection information management system and method based on C/S structure Download PDFInfo
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- CN105466938B CN105466938B CN201510223973.6A CN201510223973A CN105466938B CN 105466938 B CN105466938 B CN 105466938B CN 201510223973 A CN201510223973 A CN 201510223973A CN 105466938 B CN105466938 B CN 105466938B
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Abstract
The present invention provides a kind of fabric defects detection information management system and method based on C/S structure, the system comprises data collection system, automatic cloth inspecting machine, semi-automatic mending machine, every automatic cloth inspecting machine is connected with more semi-automatic mending machines according to the network structure of C/S.The automatic cloth inspecting machine detects fault automatically, defect position information is only saved in the database, according to obtained defect position information, mending machine is parked in fault on mending platform corresponding position automatically, and specific location is indicated with indicator light, detailed assessment is carried out to the quality of cloth after worker's mending, is as a result saved in the database.The present invention is from Automatic Detection of Fabric Defects, to the semi-automatic mending of fault, greatly enhance the efficiency of cloth quality assessment and management, any label is not done on cloth cover, reduce the influence to cloth, labor intensity that is artificial, reducing people is saved, one-to-many configurable modes also reduce costs to the maximum extent.
Description
Technical field
The present invention relates to a kind of perching of textile industry and mending systems, more particularly, to a kind of knitting based on C/S structure
Object defect detection information management system and method.
Background technique
Traditional detection method is to rely on artificial progress cloth inspection.Perching worker empirically directlys adopt naked eye judgement
Marking is marked with the presence or absence of fault on fabric and to fault;Then it gives mending worker to place under repair, mending worker is according to selvedge
The different colo(u)r streaks fold cloth of label places under repair, and whole process the degree of automation is low, and the detection speed dependent on manpower is slow, quasi-
Exactness is low and unstable, and extensive work, which is wasted in, during mending worker's mending looks for fault, turns down in cloth, time-consuming and laborious.
Summary of the invention
The present invention provides a kind of fabric defects detection information management systems and method based on C/S structure, it is therefore an objective to be
In process of production, perching, mending process provide automation solutions, improve production efficiency for textile mills, reduce cost of labor,
Enhance quality control.
The technical scheme is that
A kind of fabric defects detection information management system based on C/S structure, including data collection system, it is provided with data
Automatic cloth inspecting machine, more semi-automatic mending machine as client of the library as server end, every automatic cloth inspecting machine with more
Semi-automatic mending machine is connected according to the network structure of C/S, and the data collection system is connected with automatic cloth inspecting machine.
The data collection system includes CCD camera, high-brightness LED lamp pipe, and the CCD camera is arranged above cloth, institute
High-brightness LED lamp pipe is stated to be arranged below cloth.
The mending machine is provided with the indicator light being laterally arranged, and is used to indicate the specific location of fault.
A kind of fabric defects detection approaches to IM based on C/S structure, comprising the following steps:
(1) using CCD, high-brightness LED lamp pipe illumination composition acquisition system, defects identification algorithm is run in the server, from
The dynamic defect position information and cloth information of saving does not shut down during perching into database, does not do any label to cloth cover;
(2) by local area network ICP/IP protocol, the local area network of mending machine access server, cloth and defect in requested database
Dot position information, to the basis as autostop;
(3) cloth can carry out subsequent autostop according to fault information, indicator light indicates lateral position when by mending machine
It sets, fast and easy finds fault and carries out mending.
Further, the server end is automatic cloth inspecting machine, is provided with database.
After step (3), the mending worker gives a mark to the fault, cloth quality evaluation is carried out, at mending passenger family
Result is returned and is saved in database by local area network by end, forms cloth quality report.
The present invention is a kind of based on current perching, mending process step design, from Automatic Detection of Fabric Defects, certainly to fault half
Dynamic mending greatly enhances the efficiency of cloth quality assessment and management, does not do any label on cloth cover, reduces to cloth
Influence, save labor intensity that is artificial, reducing people, one-to-many configurable modes are also reduced into the maximum extent
This.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the fabric defects detection information management system based on C/S structure;
Fig. 2 is the fault instruction device schematic diagram of the semi-automatic mending machine;
Fig. 3 is the operation schematic diagram of the fabric defects detection approaches to IM based on C/S structure;
Fig. 4 is the schematic diagram given a mark after worker's mending to the fault.
Specific embodiment
In textile production industry, the detection and identification of fabric defects are the key links of fabric quality control, are had
The repairing shearing of highly important meaning, fault is to reduce the effective means of defect ware loss.The present invention provides a kind of based on C/S
The fabric defects detection information management system and method for structure, the system mainly includes two parts: first is that automatic cloth inspecting machine, two
It is semi-automatic mending machine.
As shown in Figure 1, the automatic cloth inspecting machine acquires picture number using two high definition line array CCDs 2, high-brightness LED lamp pipe 5
According to, and defects identification algorithm is run in server computer 3, real-time judge defect position simultaneously saves the record of corresponding cloth extremely
In database, server computer 3 is connected into local area network, and the structure of C/S is constituted with mending machine 4, and detection process does not shut down, do not exist
1 surface of cloth or selvedge do any label.
As shown in Fig. 2, fault is parked in mending platform corresponding position automatically by mending machine according to obtained defect position information
On, and specific location is indicated with indicator light, facilitate worker to check that fault carries out mending.
As shown in figure 3, method of the present invention is based on C/S structure, the automatic cloth inspecting machine is as server
(server), semi-automatic mending machine is as client (Client), so that do not shut down, do not mark during perching, it is high-efficient.It repairs
Cloth efficiency for perching is slow, considers cost and efficiency, in one-to-many mode, forms running repair system.
At work, the automatic cloth inspecting machine detects fault automatically, does not shut down and does not make marks, only saves defect in the database
Dot position information;Based on C/S structure, every automatic cloth inspecting machine is connected with more mending machines according to the network structure of C/S, as clothes
The automatic cloth inspecting machine at business device end saves defect position information into database;Mending machine starts as client access to LAN
After work, defect position information of the corresponding cloth in server database is retrieved, fault is parked in automatically according to location information
On mending table top, with the specific location of indicator light instruction fault when shutdown.
Further, in order to guarantee that mending function accurately finds defect position, when acquiring data, according to acquisition time or
It is segmented on the basis of person's cloth length, and is marked in cloth or data, form datum mark, start mending in mending machine
When, as long as carrying out the beginning of alignment work according to datum mark, it can more accurately find defect position.
As shown in figure 4, burler searches database in mending with the identity of client in a local network obtains current cloth
The fault information of volume after worker's mending, can give a mark to the fault, detailed assessment be carried out to the quality of cloth, in mending machine
Result is returned by local area network (network) and is saved in database by client, forms cloth quality report, is managed for production
Reason uses.
Claims (5)
1. a kind of fabric defects detection information management system based on C/S structure, it is characterised in that: including data collection system,
It is provided with automatic cloth inspecting machine, more semi-automatic mending machine and mending platform as client of the database as server end
Face is based on C/S structure, and every automatic cloth inspecting machine is connected with more semi-automatic mending machines according to the network structure of C/S, the data
Acquisition system is connected with automatic cloth inspecting machine, and the automatic cloth inspecting machine as server end saves defect position information to database
In, when acquiring data, according to being segmented on the basis of acquisition time or cloth length, and marked in cloth or data
Note forms datum mark,, can be more quasi- as long as carrying out the beginning of alignment work according to datum mark when mending machine starts mending
True finds defect position;Mending machine is as client access to LAN;This system retrieves corresponding cloth in server database
In defect position information, fault is parked on mending table top automatically according to location information, when shutdown, the mending machine was provided with
The indicator light being laterally arranged is used to indicate the specific location of fault.
2. the fabric defects detection information management system according to claim 1 based on C/S structure, it is characterised in that: institute
Stating data collection system includes CCD camera, high-brightness LED lamp pipe, and the CCD camera is arranged above cloth, the high-brightness LED lamp
Pipe is arranged below cloth.
3. a kind of fabric defects detection approaches to IM based on C/S structure, comprising the following steps:
(1) using CCD, high-brightness LED lamp pipe illumination composition acquisition system, defects identification algorithm is run in the server, it is automatic to protect
Defect position information and cloth information are deposited into database, is not shut down during perching, any label is not done to cloth cover;
When acquiring data, according to being segmented on the basis of acquisition time or cloth length, and carried out in cloth or data
Label forms datum mark,, can be more as long as carrying out the beginning of alignment work according to datum mark when mending machine starts mending
Accurately find defect position;
(2) by local area network ICP/IP protocol, the local area network of mending machine access server, cloth and fault position in requested database
Confidence breath, to the basis as autostop;
(3) cloth can carry out subsequent autostop, indicator light instruction lateral position when by mending machine according to fault information,
Fast and easy finds fault and carries out mending.
4. the fabric defects detection approaches to IM according to claim 3 based on C/S structure, it is characterised in that: institute
Stating server end is automatic cloth inspecting machine, is provided with database.
5. the fabric defects detection approaches to IM according to claim 4 based on C/S structure, it is characterised in that: step
Suddenly after (3), the mending worker gives a mark to the fault, carries out cloth quality evaluation, passes through local in mending machine client
Result is returned and is saved in database by net, forms cloth quality report.
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CN201510223973.6A CN105466938B (en) | 2015-05-05 | 2015-05-05 | A kind of fabric defects detection information management system and method based on C/S structure |
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CN201510223973.6A CN105466938B (en) | 2015-05-05 | 2015-05-05 | A kind of fabric defects detection information management system and method based on C/S structure |
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CN105466938A CN105466938A (en) | 2016-04-06 |
CN105466938B true CN105466938B (en) | 2018-12-07 |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106959299A (en) * | 2017-03-16 | 2017-07-18 | 淄博卓意玻纤材料有限公司 | EVS cloth cover detecting systems |
CN107643294A (en) * | 2017-10-13 | 2018-01-30 | 陕西长岭软件开发有限公司 | A kind of Fabric Defect automatic checkout equipment |
CN109385876A (en) * | 2018-10-23 | 2019-02-26 | 江南大学 | A kind of the intelligent quality management system and its method of woven fabric |
CN112200467A (en) * | 2020-10-15 | 2021-01-08 | 天津天石休闲用品有限公司 | Real-time quality testing material system |
CN112215824A (en) * | 2020-10-16 | 2021-01-12 | 南通大学 | YOLO-v 3-based cloth cover defect detection and auxiliary device and method |
CN114921941B (en) * | 2022-03-24 | 2023-09-01 | 绍兴勇舜印染有限公司 | Dyeing and finishing processing method of all-cotton plain-color fabric |
CN117630026A (en) * | 2022-08-19 | 2024-03-01 | 人工智能设计研究所有限公司 | Intelligent cloth inspection detection system and method, computer readable storage medium and product |
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CN201903510U (en) * | 2010-04-15 | 2011-07-20 | 北京经纬纺机新技术有限公司 | Automatic fabric inspection system |
CN103207186A (en) * | 2013-04-08 | 2013-07-17 | 北京经纬纺机新技术有限公司 | Identification method for defect detection of automatic cloth inspecting machine and system thereof |
CN103243533A (en) * | 2013-04-19 | 2013-08-14 | 江南大学 | Automatic fabric unwinding system for mending fabric |
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CN201903510U (en) * | 2010-04-15 | 2011-07-20 | 北京经纬纺机新技术有限公司 | Automatic fabric inspection system |
CN103207186A (en) * | 2013-04-08 | 2013-07-17 | 北京经纬纺机新技术有限公司 | Identification method for defect detection of automatic cloth inspecting machine and system thereof |
CN103243533A (en) * | 2013-04-19 | 2013-08-14 | 江南大学 | Automatic fabric unwinding system for mending fabric |
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