CN206911858U - A kind of vehicular ship plank Intelligent Laser rust removalling equipment - Google Patents
A kind of vehicular ship plank Intelligent Laser rust removalling equipment Download PDFInfo
- Publication number
- CN206911858U CN206911858U CN201720776553.5U CN201720776553U CN206911858U CN 206911858 U CN206911858 U CN 206911858U CN 201720776553 U CN201720776553 U CN 201720776553U CN 206911858 U CN206911858 U CN 206911858U
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- Prior art keywords
- laser rust
- laser
- lowering
- vehicular
- removing device
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Abstract
The utility model discloses a kind of vehicular ship plank Intelligent Laser rust removalling equipment, laser rust-removing device, mobile platform, picture control processing system and control system, the mobile platform includes translating device and lowering or hoisting gear, lowering or hoisting gear is arranged on translating device, lowering or hoisting gear is provided with job platform, the laser beam emitting head of laser rust-removing device is arranged on job platform, laser rust-removing device and control system electrical connection；Picture control processing system is arranged on job platform, picture control processing system and control system electrical connection.The utility model is used for the work in every for completing whole painting operation.The system use automation formula the method for operation, without staff carry out work high above the ground, can both derust, paint removal, can also lacquer painting plucking operation, a duty multipotency.It is substantially pollution-free to environment.A kind of environmental protection, health, labour-saving operating type are provided for ship plank derusting, paint removal (or lacquer painting plucking) operation.
Description
Technical field
A kind of vehicular ship plank Intelligent Laser rust removalling equipment is the utility model is related to, before maintenance of the vessel, application
Washing and cleaning operation, such as derusting, paint removal (or lacquer painting plucking).
Background technology
Ship plank derusting, paint removal (or lacquer painting plucking) are the important composition parts of shiprepair.In traditional derusting, paint removal
Work such as (or in original lacquer painting pluckings) is all the method using sandblasting.Sand-blast can produce very big dust, and serious pollution is empty
Gas, surrounding body, while also have very big infringement to the health of operator.Based on this, for ship plank derusting, paint removal (or paint
Face plucking) operation provides a kind of environmental protection, healthy, labour-saving operating type becomes urgent problem to be solved.
Utility model content
The purpose of this utility model is, there is provided a kind of vehicular ship plank Intelligent Laser rust removalling equipment, using automatic
The method of operation of change formula, can both derust, paint removal, can also lacquer painting plucking operation, a duty multipotency.It is substantially pollution-free to environment.
Work high above the ground is carried out without staff, it is environmentally friendly, healthy, laborsaving.
In order to solve the above technical problems, the utility model adopts the following technical scheme that：
A kind of vehicular ship plank Intelligent Laser rust removalling equipment, laser rust-removing device, mobile platform, picture control processing
System and control system, the mobile platform include translating device and lowering or hoisting gear, and lowering or hoisting gear is arranged on translating device, is risen
Falling unit is provided with job platform, and the laser beam emitting head of laser rust-removing device is arranged on job platform, laser rust-removing device and
Control system electrically connects；Picture control processing system is arranged on job platform, and picture control processing system and control system are electrically connected
Connect.Realized and moved horizontally by translating device, the movement of vertical direction is realized by lowering or hoisting gear, drive laser rust-removing device edge
Ship plank is moved, and away rust by laser, paint removal (or lacquer painting plucking) operation are carried out to it in moving process.
In operation process, NI Vision Builder for Automated Inspection automatic discrimination corrosion region, rusting grade and non-corrosion region, and feed back
To tele-control system.Control system is provided with derusting 2.5, derusting 2.0, paint removal and paint four kinds of work patterns of face plucking, operation
The different rusting grades that person feeds back to according to NI Vision Builder for Automated Inspection, cleaning model corresponding to selection (the 2.5, derusting 2.0 that derusts,
Paint removal, paint face plucking) carry out operation.
In a kind of foregoing vehicular ship plank Intelligent Laser rust removalling equipment, the laser rust-removing device is sent out including laser
Head, device Host and water-cooling system are penetrated, the device Host and water-cooling system are respectively positioned on the job platform.
In a kind of foregoing vehicular ship plank Intelligent Laser rust removalling equipment, the job platform is provided with the first monitoring
Device, the operating room of mobile platform is interior to be provided with the first display device, the first supervising device and the electrical connection of the first display device.Operation
Supervising device on platform is used for the handling situations for monitoring laser rust-removing device, in order to by controlling translating device and lifting to fill
Putting makes laser rust-removing device and extra large frock be maintained at the distance specified for surface.
In a kind of foregoing vehicular ship plank Intelligent Laser rust removalling equipment, described image monitoring processing system (7) bag
NI Vision Builder for Automated Inspection is included, NI Vision Builder for Automated Inspection includes illumination, camera lens, camera, image pick-up card and vision processor.
Compared with prior art, the utility model is used for cleaning when ship plank repairs.Using the fortune of automation
Line mode, without staff carry out work high above the ground, you can with derusting, paint removal, can also lacquer painting plucking operation, a duty multipotency.
It is environmentally friendly, healthy, laborsaving.
Brief description of the drawings
Fig. 1 is a kind of method of operation schematic diagram of embodiment of the present utility model；
Fig. 2 is portions of circuitry figure of the present utility model；
Fig. 3 is a kind of method of operation figure of embodiment of the present utility model.
Reference：1- translating devices, 2- lowering or hoisting gears, 3- job platforms, 4- mobile platforms, 5- laser rust-removing devices,
6- hulls, 7- picture control processing systems, 8- control systems.
The utility model is further described with reference to the accompanying drawings and detailed description.
Embodiment
Embodiment 1 of the present utility model：A kind of vehicular ship plank Intelligent Laser rust removalling equipment, laser rust-removing device 5,
Mobile platform 4, picture control processing system 7 and control system 8, the mobile platform 4 include translating device 1 and lowering or hoisting gear 2,
Lowering or hoisting gear 2 is arranged on translating device 1, and lowering or hoisting gear 2 is provided with job platform 3, the laser beam emitting head of laser rust-removing device 5
On job platform 3, laser rust-removing device 5 and control system 8 electrically connect；Picture control processing system 7 is arranged on operation
Platform 3, picture control processing system 7 and control system 8 electrically connect.In the present embodiment, laser rust-removing device 5 uses optical-fiber laser
Device, due to, without optical mirror slip, there is adjustable, non-maintaining, high stability in resonator.Optical fiber exports, can be remote
Output.Contactless cleaning, not injuring part matrix.A variety of cleaning models, one-touch intelligent operation.Can auto-focusing, fitting
Curved surface cleans.No material consumption, no waste mine residual, energization, safety and environmental protection.
In the present embodiment, the important technological parameters of laser rust-removing device 5 are as follows
| Laser output power | 500W |
| Laser type | Optical fiber laser |
| Optical maser wavelength | 1064nm |
| Sweep length | 60mm |
| Derust speed | 3~10m2/h |
| Laser head weight | 5kg |
| The type of cooling | Water cooling |
| Power supply | 220V/50Hz/2A |
| Complete machine power | 5.1kW |
The laser rust-removing device (5) includes laser beam emitting head, device Host and water-cooling system, the device Host and water
Cooling system is respectively positioned on the job platform 3.Mobile platform described in the present embodiment is high-altitude operation vehicle.Laser rust-removing device 5
Device Host and water cooling plant be located on job platform 3.
Using high-altitude operation vehicle as mobile vehicle, conveniently moving, it is adapted to the derusting operation of different sizes ship, there is following spy
Point：Adapt to shipyard operations specific environment, can it is moist, corrosivity is strong, is worked under more dirt, high temperature, low temperature environment.Carry energy
Power is big, and has multiple discharge amplitude limitation function (limiter of moment), realizes that work range limits, ensures safety during work.
Changed provided with upper and lower console (ground control cabinet and platform courses platform) and upper and lower console using reversing switch.Top control makes
Used time is to bottom console latch functions.Boom frame telescopic, pitching, revolution and Operation Van's walking use electro-hydraulic ratio control
System, can realize stepless speed regulation.Job platform has automatic flat-adjustable function, and the angle of inclination of job platform relative level is not more than
1.5°.It is safe.There is provided dual sensor and double electric loop functions；Emergency power unit ensure that to be lost even in engine
It can also be returned the vehicle to the garage and knock off in time in the case of effect.With fluid drive and alarm, cutting function.Engine aspirating system is using closed double
Level filtering, adapt to the environment work of more dust；And maintaining is convenient.Anti-misoperation function, prevent under engine start state
Restart.
During away rust by laser operation, NI Vision Builder for Automated Inspection real time image collection is automatic identification corrosion region, automatic
Judge rusting grade, store corresponding data and feed back to control system；Control system is according to different corrosion regions, rusting grade
With derusting grade requirement, away rust by laser pattern corresponding to intelligent selection (such as laser power, translational speed), derusted, removed
Paint (or plucking) operation.
The NI Vision Builder for Automated Inspection course of work：Workpiece positioning detector detects object and had moved to close to camera system
Central region, trigger pulse is sent to image acquisition part distribution.IMAQ part is according to the program and delay being previously set, difference
Starting impulse is sent to video camera and illuminator.Video camera stops current scanning, restarts a new frame scan, or
Video camera is waited for before starting impulse is come, and starting impulse starts a frame scan after arriving.Video camera starts newly
A frame scan front opening exposure mechanism, the time for exposure can be previously set.Another starting impulse opens lighting, lamp
The opening time of light should match with the time for exposure of video camera.After camera exposure, the formal scanning for starting a two field picture and
Output.Image acquisition part tap is received analog video signal and digitized by A/D, or directly receives camera digitized
Digital of digital video data afterwards.Digital picture is stored in the internal memory of processor or computer by IMAQ part.Processor pair
Image is handled, analyzed, identified, obtains measurement result or logic control value.The action of result control streamline, carry out
Positioning, the error for correcting motion etc..
The job platform 3 is provided with the first supervising device, and the first display device is provided with the operating room of mobile platform, the
One supervising device and the electrical connection of the first display device.Supervising device on job platform is used for the work for monitoring laser rust-removing device 5
Industry situation, in order to by controlling translating device and lowering or hoisting gear to make laser rust-removing device 5 and extra large frock be maintained at finger for surface
Fixed distance, so as to meet the job requirement of laser rust-removing device 5, the laser beam emitting head and action face of laser rust-removing device 5
Distance directly affect derusting effect, so to keep at the moment laser rust-removing device 5 laser beam emitting head and action face maintain
In specified distance.
Be equipped with NI Vision Builder for Automated Inspection on job platform 3, NI Vision Builder for Automated Inspection by image acquisition hardware (camera, camera lens,
Light source etc.) detected target is converted into picture signal, and it is communicated to special image processing system.Image processing system according to
The information such as pixel intensity, distribution of color, carry out the extraction of target signature, and are judged accordingly, and will determine that result is fed back
To control system.Described image monitoring processing system 7 includes NI Vision Builder for Automated Inspection, and NI Vision Builder for Automated Inspection includes illumination, camera lens, phase
Machine, image pick-up card and vision processor.
Claims (3)
1. a kind of vehicular ship plank Intelligent Laser rust removalling equipment, it is characterised in that laser rust-removing device (5), mobile platform
(4), picture control processing system (7) and control system (8), the mobile platform (4) include translating device (1) and lowering or hoisting gear
(2), lowering or hoisting gear (2) is arranged on translating device (1), and lowering or hoisting gear (2) is provided with job platform (3), laser rust-removing device
(5) laser beam emitting head is arranged on job platform (3), laser rust-removing device (5) and control system (8) electrical connection；Image is supervised
Control processing system (7) is arranged on job platform (3), picture control processing system (7) and control system (8) electrical connection.
2. a kind of vehicular ship plank Intelligent Laser rust removalling equipment according to claim 1, it is characterised in that described to swash
Light derusting device (5) includes laser beam emitting head, device Host and water-cooling system, and the device Host and water-cooling system are respectively positioned on institute
State on job platform (3).
A kind of 3. vehicular ship plank Intelligent Laser rust removalling equipment according to claim 1, it is characterised in that the work
Industry platform (3) is provided with the first supervising device, is provided with the first display device in the operating room of mobile platform, the first supervising device with
First display device electrically connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720776553.5U CN206911858U (en) | 2017-06-29 | 2017-06-29 | A kind of vehicular ship plank Intelligent Laser rust removalling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720776553.5U CN206911858U (en) | 2017-06-29 | 2017-06-29 | A kind of vehicular ship plank Intelligent Laser rust removalling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206911858U true CN206911858U (en) | 2018-01-23 |
Family
ID=61334660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720776553.5U Expired - Fee Related CN206911858U (en) | 2017-06-29 | 2017-06-29 | A kind of vehicular ship plank Intelligent Laser rust removalling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206911858U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038859A (en) * | 2019-05-24 | 2019-07-23 | 苏州贝亚敏光电科技有限公司 | A kind of cleaning path automatic monitoring method of laser cleaning equipment |
| CN110116115A (en) * | 2018-02-05 | 2019-08-13 | 宁波大艾激光科技有限公司 | Laser cleaner, cleaning method |
| CN111055017A (en) * | 2019-11-26 | 2020-04-24 | 国家电网有限公司 | Remote online defect eliminating device for high-voltage isolating switch contact |
| CN111331434A (en) * | 2020-02-26 | 2020-06-26 | 北京博清科技有限公司 | Paint and rust removing system and method |
| CN112620253A (en) * | 2020-11-30 | 2021-04-09 | 杭州中车数字科技有限公司 | Rust removal equipment |
| CN114749429A (en) * | 2022-04-14 | 2022-07-15 | 扬州洛天依智能装备有限公司 | Laser equipment for laser cleaning |
-
2017
- 2017-06-29 CN CN201720776553.5U patent/CN206911858U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110116115A (en) * | 2018-02-05 | 2019-08-13 | 宁波大艾激光科技有限公司 | Laser cleaner, cleaning method |
| CN110038859A (en) * | 2019-05-24 | 2019-07-23 | 苏州贝亚敏光电科技有限公司 | A kind of cleaning path automatic monitoring method of laser cleaning equipment |
| CN111055017A (en) * | 2019-11-26 | 2020-04-24 | 国家电网有限公司 | Remote online defect eliminating device for high-voltage isolating switch contact |
| CN111331434A (en) * | 2020-02-26 | 2020-06-26 | 北京博清科技有限公司 | Paint and rust removing system and method |
| CN112620253A (en) * | 2020-11-30 | 2021-04-09 | 杭州中车数字科技有限公司 | Rust removal equipment |
| CN114749429A (en) * | 2022-04-14 | 2022-07-15 | 扬州洛天依智能装备有限公司 | Laser equipment for laser cleaning |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180123 Termination date: 20200629 |