CN108713749A - 一种鸭舌草酸枣保健粉的制备方法 - Google Patents

一种鸭舌草酸枣保健粉的制备方法 Download PDF

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CN108713749A
CN108713749A CN201810515002.2A CN201810515002A CN108713749A CN 108713749 A CN108713749 A CN 108713749A CN 201810515002 A CN201810515002 A CN 201810515002A CN 108713749 A CN108713749 A CN 108713749A
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古飞鸣
周强
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Wuhu City Sanshan District Green Food Industry Association
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    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
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Abstract

本发明公开了一种鸭舌草酸枣保健粉的制备方法,所述的鸭舌草酸枣保健粉以鸭舌草、酸枣为主要原料,由原料处理、复合酶处理、调配、均质纯化、脱气灭菌、真空浓缩、升华干燥、粉碎、过滤、包装等步骤制备而成,采用本方法制备的鸭舌草酸枣保健粉,以来源广泛的鸭舌草、酸枣为原料,既能降低了营养保健粉的加工成本,也提高了鸭舌草、酸枣的利用率及经济价值,通过复合酶处理,提高了鸭舌草、酸枣的利用率及营养价值,又可以丰富成品保健粉的营养物质,协同效果明显,成品保健粉为颗粒状粉,既可冲水作为饮料,又可以加适量水搅拌成营养糊,食用方式多样,具有清热解毒、养心安神等功效。

Description

一种鸭舌草酸枣保健粉的制备方法
技术领域
本发明涉及一种营养粉的制备方法,尤其是涉及一种鸭舌草酸枣保健粉的制备方法。
背景技术
鸭舌草为雨久花科植物,异名鸭儿嘴,鸭仔菜、香头草、猪耳菜、肥猪草等,多生于潮湿地区或水稻田中。夏秋采收,晒干备用,本品性凉味苦,功能清热解毒。是治痢疾、肠炎、急性扁桃体炎、齿龈脓肿、丹毒、疔疮的民间草药。又据《江西草药手册》,本草鲜品捣敷,可治蛇、虫咬伤;加桐油捣敷,可治痔疮。
酸枣根,即酸枣的树根,营养丰富,每100克酸枣根干物质中含有150毫克维生素C,还富含芦丁、胡萝卜素、硒、钙、铁等活性物质和微量元素,具有较高的药用价值,酸枣根有较强的养心安神、补肝宁心、生津催眠和镇静的作用,有治疗神经衰弱、失眠和健忘的功能。
目前,鸭舌草、酸枣根仅被作为中药材使用,存在着加工利用层次较低,相关产品种类较少的不足。
发明内容
本发明针对现有鸭舌草、酸枣存在着加工利用层次较低的问题,提供一种具有营养健康、味道可口等优点的鸭舌草酸枣保健粉的制备方法,丰富了鸭舌草、酸枣的产品种类,提高了鸭舌草、酸枣的利用效率及经济价值。
本发明解决其技术问题所采取的技术方案是:
一种鸭舌草酸枣保健粉的制备方法,其特征在于,所述的制备方法采用以下步骤:
A.原料预处理:选取无病虫害的鸭舌草、酸枣、黄精、百味参、绞股蓝叶、鸡爪梨、水蒲桃,用清水清洗后进行蒸汽杀青,杀青温度为132℃,杀青时间为15s,杀青后立即摊凉散热,向杀青后的10kg的鸭舌草、7kg的酸枣、6kg的黄精、4kg的百味参、3kg的绞股蓝叶、2kg的鸡爪梨、1kg的水蒲桃混合物中加入15kg浓度为2.4%的柠檬酸钠溶液,混合均匀后打浆,制得原料浆液;
B.酶处理:向原料浆液中加入0.38kg的果胶酶、0.24kg的纤维素酶、0.14kg的半纤维酶、0.12kg风味蛋白酶,混合均匀,温度控制为51℃,时间为2h;
C.调配:向酶处理后的原料浆液中加入3kg的果葡糖浆、2kg的麦芽糖醇、2kg的百香果汁、2kg的灯笼果汁、2kg的羊奶子果汁、2kg的人参果汁、1kg的金樱果汁、1kg的藠头汁、1kg的老虎泡汁、1kg的黑枸杞汁、1kg的刺玫果汁、0.3kg的柠檬酸纳、0.06kg的黄原胶、0.03kg的硬脂酸镁、0.02kg的槐豆胶混合均匀,制得混合液;
D.均质:将混合液均质处理,温度为72℃,采用二级均质,一级均质压力为28Mpa,二级均质压力15Mpa;
E.脱气、灭菌:将均质后的混合浆液采用真空脱气机脱气,真空度在122千帕进行脱气16min,脱气结束后在138℃条件下进行高温瞬时灭菌,时间25s;
F.真空浓缩:将灭菌后的混合浆液在0.27MPa,温度54℃条件下进行真空浓缩,制得水分含量为31%的混合浓缩物;
G.升华干燥:将均质后的混合液在-15℃条件下,冷冻30h,然后在装载量按24kg/m2、工作压力62Pa、解析压力33Pa、温度58℃的条件下干燥,得到原料干品;
H.粉碎、过滤:将原料干品在相对湿度为62%、温度为39℃的封闭车间内,用破碎机打成均匀的颗粒物,并将颗粒物经过140目的筛网过滤,制得鸭舌草酸枣保健粉;
I.包装:将鸭舌草酸枣保健粉采用食品级包装材料进行包装,检验合格后,入通风干燥环境中保存。
有益效果:采用本方法制备的鸭舌草酸枣保健粉,以来源广泛的鸭舌草、酸枣为原料,既能降低了营养保健粉的加工成本,也提高了鸭舌草、酸枣的利用率及经济价值,通过复合酶处理,既能够充分析出鸭舌草、酸枣中的营养物质,提高了鸭舌草、酸枣的利用率及营养价值,又可以丰富成品保健粉的营养物质,协同效果明显,成品保健粉为颗粒状粉,既可冲水作为饮料,又可以加适量水搅拌成营养糊,食用方式多样,具有清热解毒、养心安神等功效。
具体实施方式
实施例一:
一种鸭舌草酸枣保健粉的制备方法,其特征在于,所述的制备方法采用以下步骤:
A.原料处理:将10kg的鸭舌草花、7kg的酸枣、5kg的竹节参、4kg的山慈菇、3kg的酢浆草、2kg的山莴苣、1kg的岗梅叶、1kg的茶梅花混合后进行清水淋洗,在48℃的环境下进行干燥,干燥后进行超细微粉碎,制得原料粉,将原料粉放入65kg的水中在63℃恒温浴环境下进行回流浸提40min,冷却至室温,过滤得滤液一及滤渣,滤渣再用3.7倍的纯净水在82℃环境下进行回流浸提30min,冷却至室温,过滤得滤液二,将滤液一与滤液二混合,在67℃的环境下浓缩至原体积的7%,制得原料煎煮液,将滤渣制糜处理,制得原料糜;
B.酶处理:向原料糜中加入3kg的麦芽汁、2kg的甜菊叶汁、1kg的地肤苗汁、1kg的桑叶汁、1kg的蔷薇花汁、0.38kg的果胶酶、0.26kg的纤维素酶、0.2kg的半纤维素酶、0.13kg的风味蛋白酶进行酶处理,在真空度为0.16Mpa、温度控制54℃,时间控制2h,酶解完成后,将酶解后的原料糜加热至122℃,维持15s进行灭酶,将灭酶后的混合浆液利用磨浆机进行磨浆处理,至原料糜能过140目筛网,制得原料浆液;
C.调配:向原料浆液中加入10kg的原料煎煮液、3kg的饴糖、2kg的果糖、2kg的龙珠果汁、2kg的牛油果汁、2kg的老虎泡汁、1kg的木莲果汁、1kg的番荔枝汁、1kg的山马菜汁、0.5kg的海风藤汁、0.5kg的菊薯汁、0.02kg的柠檬酸钠、0.02kg的卡拉胶、0.02kg的明胶、0.01kg的羧甲基纤维素钠混合均匀,制得混合液;
D.均质纯化:将调配好的混合液进行均质处理,温度为77℃,采用二级均质,一级均质压力为32Mpa,二级均质压力23Mpa,均质后在压力为38MPa,超滤膜的孔径为4μm的条件下进行超滤膜纯化;
E.脱气、灭菌:将均质后的混合液采用真空脱气机脱气,真空度在107千帕进行脱气45min,脱气结束后在132℃条件下进行高温瞬时灭菌,时间24s;
F.真空浓缩:将灭菌后的混合浆液在0.22MPa,温度57℃条件下进行真空浓缩,制得水分含量为28%的混合浓缩物;
G. 升华干燥:将混合浓缩物在-24℃的环境下冷冻40h,冷冻后在装载量按18kg/m2、工作压力62Pa、解析压力34Pa、温度42℃的条件下干燥,将冷冻干燥后的原料冻干品粉碎,采用超微粉碎机粉碎,粒径为230μm,得到原料粉;
H.粉碎、过滤:将原料粉在相对湿度为69%、温度为26℃的封闭车间内,用破碎机打成均匀的颗粒物,并将颗粒物经过上层150目、下层180目的筛网过滤,制得鸭舌草酸枣保健粉;
I.包装:将鸭舌草酸枣保健粉采用食品级包装材料进行包装,检验合格后,入通风干燥环境中保存。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。

Claims (1)

1.一种鸭舌草酸枣保健粉的制备方法,其特征在于,所述的制备方法采用以下步骤:
A.原料预处理:选取无病虫害的鸭舌草、酸枣、黄精、百味参、绞股蓝叶、鸡爪梨、水蒲桃,用清水清洗后进行蒸汽杀青,杀青温度为132℃,杀青时间为15s,杀青后立即摊凉散热,向杀青后的10kg的鸭舌草、7kg的酸枣、6kg的黄精、4kg的百味参、3kg的绞股蓝叶、2kg的鸡爪梨、1kg的水蒲桃混合物中加入15kg浓度为2.4%的柠檬酸钠溶液,混合均匀后打浆,制得原料浆液;
B.酶处理:向原料浆液中加入0.38kg的果胶酶、0.24kg的纤维素酶、0.14kg的半纤维酶、0.12kg风味蛋白酶,混合均匀,温度控制为51℃,时间为2h;
C.调配:向酶处理后的原料浆液中加入3kg的果葡糖浆、2kg的麦芽糖醇、2kg的百香果汁、2kg的灯笼果汁、2kg的羊奶子果汁、2kg的人参果汁、1kg的金樱果汁、1kg的藠头汁、1kg的老虎泡汁、1kg的黑枸杞汁、1kg的刺玫果汁、0.3kg的柠檬酸纳、0.06kg的黄原胶、0.03kg的硬脂酸镁、0.02kg的槐豆胶混合均匀,制得混合液;
D.均质:将混合液均质处理,温度为72℃,采用二级均质,一级均质压力为28Mpa,二级均质压力15Mpa;
E.脱气、灭菌:将均质后的混合浆液采用真空脱气机脱气,真空度在122千帕进行脱气16min,脱气结束后在138℃条件下进行高温瞬时灭菌,时间25s;
F.真空浓缩:将灭菌后的混合浆液在0.27MPa,温度54℃条件下进行真空浓缩,制得水分含量为31%的混合浓缩物;
G.升华干燥:将均质后的混合液在-15℃条件下,冷冻30h,然后在装载量按24kg/m2、工作压力62Pa、解析压力33Pa、温度58℃的条件下干燥,得到原料干品;
H.粉碎、过滤:将原料干品在相对湿度为62%、温度为39℃的封闭车间内,用破碎机打成均匀的颗粒物,并将颗粒物经过140目的筛网过滤,制得鸭舌草酸枣保健粉;
I.包装:将鸭舌草酸枣保健粉采用食品级包装材料进行包装,检验合格后,入通风干燥环境中保存。
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CN107173740A (zh) * 2017-07-02 2017-09-19 刘永 一种玉竹山药豆营养保健粉的制备方法

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