CN108550436B - A flexible wire tube processing machine for easy stripping - Google Patents
A flexible wire tube processing machine for easy stripping Download PDFInfo
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- CN108550436B CN108550436B CN201810428299.9A CN201810428299A CN108550436B CN 108550436 B CN108550436 B CN 108550436B CN 201810428299 A CN201810428299 A CN 201810428299A CN 108550436 B CN108550436 B CN 108550436B
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- 238000001514 detection method Methods 0.000 claims abstract description 131
- 238000009966 trimming Methods 0.000 claims abstract description 87
- 238000007731 hot pressing Methods 0.000 claims abstract description 65
- 238000011179 visual inspection Methods 0.000 claims abstract description 44
- 238000007689 inspection Methods 0.000 claims abstract description 15
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims description 95
- 238000005520 cutting process Methods 0.000 claims description 75
- 238000003825 pressing Methods 0.000 claims description 73
- 238000009826 distribution Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 28
- 230000000007 visual effect Effects 0.000 claims description 21
- 239000004836 Glue Stick Substances 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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Abstract
本发明涉及一种方便剥线的软排线管加工机,它包括机架和配电控制箱,机架上设置有相互配合的输送槽和给进装置,给进装置包括设置在机架上的给进前后活动装置,给进前后活动装置上设置有给进左右活动装置,给进左右活动装置上设置有给进升降装置,给进升降装置上均匀的设置有与产品配合的给进夹持器,且给进升降装置上设置有与输送槽配合的给进导向杆,机架上依次设置有与输送槽上的产品配合的边距检测装置、剥线装置、贴胶装置、热压装置、修边装置、视觉检测装置和电路检测装置;本发明通过给进装置配合输送槽实现产品的定距离给进,进而可以实现持续一体化的软排线加工,极大的提高了加工的效率,同时提高了良品率。
The invention relates to a flexible wire tube processing machine which is convenient for stripping. The front and rear moving devices of the feeding machine are provided with feeding left and right moving devices, and the left and right moving devices are provided with feeding lifting devices. The feeding and lifting device is provided with a feeding guide rod that cooperates with the conveying trough, and the frame is sequentially provided with a margin detection device, a wire stripping device, a gluing device, a hot-pressing device that cooperate with the products on the conveying trough. device, trimming device, visual inspection device and circuit inspection device; the present invention realizes the fixed-distance feeding of the product through the feeding device and the conveying slot, thereby realizing the continuous and integrated processing of flexible cables, which greatly improves the processing efficiency. efficiency, while improving yield.
Description
原案申请号:2016112203097Original application number: 2016112203097
原案申请人:东莞市蓉工自动化科技有限公司Original applicant: Dongguan Ronggong Automation Technology Co., Ltd.
原案申请日:2016年12月26日Original filing date: December 26, 2016
原案申请名称:一种软排线管的全自动加工机。The name of the original application: a fully automatic processing machine for flexible cable tubes.
技术领域technical field
本发明涉及FFC软排线加工领域,尤其涉及一种方便剥线的软排线管加工机。The invention relates to the field of FFC flexible cable processing, in particular to a flexible cable tube processing machine which is convenient for wire stripping.
背景技术Background technique
随着电子化进程的推进,各类电子元器件的应用也日益广泛,FFC软排线管是一种常用的元器件,应用于各种接线领域。With the advancement of the electronic process, the application of various electronic components has become increasingly widespread. FFC flexible conduit is a commonly used component and is used in various wiring fields.
软排线管大多是由成卷的软排线先按照规格进行切断,然后经过边距检测、两端剥线、剥线两端贴胶并进行热压、对两端进行修边、视觉外部形态检测和电路检测工序加工而成,步骤繁琐,现有的软排线管大多都是采用分布加工,分别经过多组设备完成各个工序的加工,在加工过程中,需要进行频繁的上料下料及搬运,导致加工的效率不高,同时在上下料及搬运的过程中容易损坏产品,导致良品率不高。Most of the flexible cable tubes are made of coiled flexible cables that are first cut according to the specifications, and then subjected to edge distance detection, stripping at both ends, sticking glue on both ends of the stripped wire and hot pressing, trimming both ends, visual external The shape detection and circuit detection processes are processed, and the steps are cumbersome. Most of the existing flexible cable tubes are processed by distributed processing, and the processing of each process is completed through multiple sets of equipment. During the processing process, frequent loading and unloading are required. The processing efficiency is not high, and the product is easily damaged during the loading and unloading and handling, resulting in a low yield rate.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种方便剥线的软排线管加工机,通过给进装置配合输送槽实现产品的定距离给进,同时在输送槽上方设置与产品配合的边距检测、剥线、贴胶、热压、修边、视觉检测和电路检测装置,进而可以实现持续一体化的软排线加工,极大的提高了加工的效率,同时提高了良品率。The purpose of the present invention is to provide a flexible wire tube processing machine that is convenient for wire stripping. The feeding device cooperates with the conveying slot to realize the fixed-distance feeding of the product, and at the same time, the edge distance detection and stripping matched with the product are arranged above the conveying slot. , gluing, hot pressing, trimming, visual inspection and circuit inspection devices, which can realize continuous and integrated flexible cable processing, which greatly improves the processing efficiency and improves the yield.
为了实现以上目的,本发明采用的技术方案为:一种方便剥线的软排线管加工机,它包括机架(1)和配电控制箱(2),所述的机架(1)上设置有相互配合的输送槽(4)和给进装置(5),所述的给进装置(5)包括设置在机架(1)上的给进前后活动装置(26),所述的给进前后活动装置(26)上设置有给进左右活动装置(27),所述的给进左右活动装置(27)上设置有给进升降装置(28),所述的给进升降装置(28)上均匀的设置有与产品(14)配合的给进夹持器(29),且给进升降装置(28)上设置有与输送槽(4)配合的给进导向杆(30),所述的机架(1)上依次设置有与输送槽(4)上的产品(14)配合的边距检测装置(6)、剥线装置(7)、贴胶装置(8)、热压装置(9)、修边装置(10)、视觉检测装置(11)和电路检测装置(12),它们与给进前后活动装置(26)、给进左右活动装置(27)、给进升降装置(28)及给进夹持器(29)连接到配电控制箱(2)。In order to achieve the above purpose, the technical solution adopted in the present invention is: a flexible wire tube processing machine for convenient wire stripping, which comprises a frame (1) and a power distribution control box (2), the frame (1) There is a conveying groove (4) and a feeding device (5) that cooperate with each other, and the feeding device (5) includes a feeding front and rear movable device (26) arranged on the frame (1). A feeding left and right movable device (27) is provided on the feeding front and rear movable device (26), and a feeding lifting device (28) is provided on the feeding left and right movable device (27). 28) is evenly provided with a feeding gripper (29) that cooperates with the product (14), and the feeding lifting device (28) is provided with a feeding guide rod (30) that cooperates with the conveying groove (4), The frame (1) is sequentially provided with a margin detection device (6), a wire stripping device (7), a gluing device (8), a hot pressing device that cooperate with the product (14) on the conveying groove (4). The device (9), the trimming device (10), the visual inspection device (11) and the circuit inspection device (12), which are connected with the feeding front and rear movable device (26), the feeding left and right movable device (27), the feeding lifting device (28) and the feed gripper (29) are connected to the distribution control box (2).
进一步的,所述的给进装置(5)的左侧配合有上料装置(3),所述的上料装置(3)包括设置在机架(1)上的上料架,所述的上料架上设置有与产品卷配合的上料输送筒(15),所述的上料输送筒(15)连接有上料输送电机(16),所述的上料输送筒(15)的后侧设置有与产品(14)配合的上料前夹持器(18)和上料后夹持器(19),且上料前夹持器(18)和上料后夹持器(19)分别连接有上料前后活动装置(20),所述的上料前夹持器(18)与上料输送筒(15)之间设置有与产品(14)配合的上料切断装置(17),所述的上料切断装置(17)包括设置在上料架上的上料切断座(21),所述的上料切断座(21)上设置有上料切断电机(22),所述的上料切断电机(22)连接有上料切断凸轮(23),所述的上料切断凸轮(23)与设置在上料切断座(21)上的上料切断升降架(24)配合,所述的上料切断升降架(24)上安装有与产品(14)配合的上料切刀(25),所述的上料输送电机(16)、上料前夹持器(18)、上料后夹持器(19)、上料前后活动装置(20)和上料切断电机(22)连接到配电控制箱(2)。Further, the left side of the feeding device (5) is equipped with a feeding device (3), and the feeding device (3) includes a feeding rack arranged on the frame (1). The feeding rack is provided with a feeding conveying cylinder (15) matched with the product roll, and the feeding conveying cylinder (15) is connected with a feeding conveying motor (16). The rear side is provided with a pre-feeding gripper (18) and a post-feeding gripper (19) that cooperate with the product (14), and the pre-feeding gripper (18) and the post-feeding gripper (19) ) are respectively connected with moving devices (20) before and after feeding, and a feeding and cutting device (17) that cooperates with the product (14) is provided between the pre-feeding gripper (18) and the feeding conveying cylinder (15). ), the feeding cutting device (17) includes a feeding cutting seat (21) arranged on the feeding rack, and the feeding cutting seat (21) is provided with a feeding cutting motor (22), so The feeding and cutting motor (22) is connected with a feeding and cutting cam (23), and the feeding and cutting cam (23) cooperates with a feeding and cutting lifting frame (24) arranged on the feeding and cutting seat (21). , the feeding and cutting lifting frame (24) is provided with a feeding cutter (25) matched with the product (14), the feeding conveying motor (16), the pre-feeding gripper (18) , The gripper (19) after feeding, the movable device (20) before and after feeding, and the feeding cut-off motor (22) are connected to the power distribution control box (2).
进一步的,所述的边距检测装置(6)包括设置在机架(1)上的边距检测架,所述的边距检测架上设置有边距检测升降气缸(31),所述的边距检测升降气缸(31)下方连接有输送槽(4)上的产品(14)配合的边距检测器(32),所述的边距检测升降气缸(31)和边距检测器(32)连接到配电控制箱(2)。Further, the margin detection device (6) includes a margin detection frame arranged on the frame (1), and a margin detection lift cylinder (31) is arranged on the margin detection frame. A margin detector (32) matched with the product (14) on the conveying trough (4) is connected below the margin detection lifting cylinder (31). The margin detection lifting cylinder (31) and the margin detector (32) ) to the distribution control box (2).
进一步的,所述的剥线装置(7)包括设置在机架(1)上的剥线座(33),所述的剥线座(33)的上部设置有与剥线压料气缸(34),所述的剥线压料气缸(34)上设置有输送槽(4)上的产品(14)配合的剥线压料块(35),所述的剥线座(33)的下部设置有相互配合的剥线前后活动气缸(36)和剥线前后活动座(37),所述的剥线前后活动座(37)上设置有剥线夹持气缸(38),所述的剥线夹持气缸(38)连接有与产品(14)的两端配合的 剥线钳(39),所述的剥线压料气缸(34)、剥线前后活动气缸(36)和剥线夹持气缸(38)连接到配电控制箱(2)。Further, the wire stripping device (7) includes a wire stripping seat (33) arranged on the frame (1), and the upper part of the wire stripping seat (33) is provided with a wire stripping and pressing material cylinder (34). ), the stripping and pressing material cylinder (34) is provided with a stripping and pressing block (35) matched with the product (14) on the conveying groove (4), and the lower part of the stripping seat (33) is provided with There are mutually matched movable cylinders (36) before and after stripping and movable seats (37) before and after stripping. The clamping cylinder (38) is connected with wire stripping pliers (39) matched with both ends of the product (14). The cylinder (38) is connected to the distribution control box (2).
进一步的,所述的贴胶装置(8)包括设置在机架(1)上的贴胶座,所述的贴胶座上设置有与胶带卷配合的送胶筒(41),所述的送胶筒(41)连接有送胶电机(40),所述的送胶筒(41)配合有顶胶块(45),所述的顶胶块(45)设置在顶胶气缸(44)上,所述的顶胶气缸(44)连接有贴胶前后活动气缸(42),且顶胶气缸(44)与贴胶座上设置的贴胶前后活动滑轨(43)配合,所述的顶胶块(45)上方设置有压胶块(46),所述的压胶块(46)与贴胶座上部设置的压胶升降气缸配合,所述的贴胶座上设置有切胶电机(47),所述的切胶电机(47)配合有切胶凸轮(48),所述的切胶凸轮(48)与贴胶座上设置的切胶升降架(49)配合,所述的切胶升降架(49)上安装有与送胶筒(41)与顶胶块(45)之间的胶带配合的切胶刀(50),所述的贴胶前后活动气缸(42)、顶胶气缸(44)、压胶升降气缸和切胶电机(47)连接到配电控制箱(2)。Further, the glue sticking device (8) includes a glue sticking seat arranged on the frame (1), and a glue feeding cylinder (41) matched with the tape roll is arranged on the glue sticking seat. The glue feeding cylinder (41) is connected with a glue feeding motor (40), the glue feeding cylinder (41) is matched with a top glue block (45), and the top glue block (45) is arranged on the top glue cylinder (44) On the upper part, the top glue cylinder (44) is connected with the glue sticking front and rear movable cylinders (42), and the glue top cylinder (44) cooperates with the glue sticking front and back movable slide rails (43) set on the glue sticking seat. A glue pressure block (46) is arranged above the top glue block (45), and the glue pressure block (46) cooperates with a glue pressure lift cylinder provided on the upper part of the glue sticking seat, and a glue cutting motor is arranged on the glue sticking seat. (47), the glue cutting motor (47) is equipped with a glue cutting cam (48), and the glue cutting cam (48) cooperates with the glue cutting lifting frame (49) set on the glue sticking seat, the The glue cutting lifting frame (49) is provided with a glue cutting knife (50) that cooperates with the tape between the glue feeding cylinder (41) and the top glue block (45). The glue cylinder (44), the glue press lift cylinder and the glue cutting motor (47) are connected to the power distribution control box (2).
进一步的,所述的热压装置(9)包括设置在机架(1)上的热压座(57),所述的热压座(57)的上部设置有热压压料气缸(51),所述的热压压料气缸(51)上设置有与输送槽(4)上的产品(14)配合的热压压料块(52),所述的热压座(57)的上下部分别设置有上升降气缸(53)和下升降气缸(54),所述的上升降气缸(53)连接有与产品(14)配合的上热压块(55),所述的下升降气缸(54)连接有与产品(14)配合的下热压块(56),且前后同侧的上热压块(55)和下热压块(55)位置和规格相互配合,所述的热压压料气缸(51)、上升降气缸(53)、下升降气缸(54)、上热压块(55)和下热压块(56)连接到配电控制箱(2)。Further, the hot-pressing device (9) comprises a hot-pressing seat (57) arranged on the frame (1), and a hot-pressing material cylinder (51) is provided on the upper part of the hot-pressing seat (57). , the hot-pressing material cylinder (51) is provided with a hot-pressing material block (52) matched with the product (14) on the conveying trough (4). The upper and lower parts of the hot-pressing seat (57) An upper lifting cylinder (53) and a lower lifting cylinder (54) are respectively provided, the upper lifting cylinder (53) is connected with an upper hot pressing block (55) matched with the product (14), and the lower lifting cylinder ( 54) The lower hot pressing block (56) is connected with the product (14), and the positions and specifications of the upper hot pressing block (55) and the lower hot pressing block (55) on the same side of the front and rear are matched with each other. The material pressing cylinder (51), the upper lifting cylinder (53), the lower lifting cylinder (54), the upper hot pressing block (55) and the lower hot pressing block (56) are connected to the power distribution control box (2).
进一步的,所述的修边装置(10)包括设置在机架(1)上的修边座(61),所述的修边座(61)上部设置有修边压料气缸(62),所述的修边压料气缸(62)连接有与输送槽(4)上的产品(14)配合的修边压料块(63),所述的修边座(61)的下部设置有相互配合的修边前后活动气缸(64)和修边前后活动座(65),所述的修边前后活动座(65)的下部设置有修边升降气缸(66)、上部设置有下压修边气缸(68),所述的修边升降气缸(66)上设置有与产品(14)配合的修边抵块(67),所述的下压修边气缸(68)下方设置有与修边抵块(67)配合且用来修边产品(14)边缘的下压修边块(69),所述的修边压料气缸(62)、修边前后活动气缸(64)、修边升降气缸(66)和下压修边气缸(68)连接到配电控制箱(2)。Further, the trimming device (10) comprises a trimming seat (61) arranged on the frame (1), and a trimming pressing cylinder (62) is arranged on the upper part of the trimming seat (61), The trimming and pressing cylinder (62) is connected with a trimming and pressing block (63) matched with the product (14) on the conveying trough (4), and the lower part of the trimming seat (61) is provided with a mutual The trimming front and rear movable cylinders (64) and the trimming front and rear movable seats (65) are matched. The lower part of the trimming front and rear movable seats (65) is provided with a trimming lifting cylinder (66), and the upper part is provided with a pressing trimming. A cylinder (68), the trimming lifting cylinder (66) is provided with a trimming abutment block (67) matched with the product (14), and a trimming block (67) is provided below the lower pressing trimming cylinder (68). The pressing and trimming block (69) is matched with the abutting block (67) and used for trimming the edge of the product (14). The air cylinder (66) and the press trimming cylinder (68) are connected to the power distribution control box (2).
进一步的,所述的视觉检测装置(11)包括设置在机架(1)上的视觉检测架(71),所述的视觉检测架(71)上设置有视觉检测压料气缸(73),所述的视觉检测压料气缸(73)下方设置有输送槽(4)上的产品(14)配合的视觉检测压料座(74),且视觉检测压料座(74)的中部开设有方形孔,所述的视觉检测架(71)的上方设置有与输送槽(4)上的产品(14)配合的视觉检测摄像头(72),且视觉检测架(71)上设置有控制视觉检测摄像头(72)拍摄范围的视觉检测限位块(75),所述的视觉检测摄像头(72)和视觉检测压料气缸(73)连接到配电控制箱(2)。Further, the visual detection device (11) comprises a visual detection frame (71) arranged on the frame (1), and a visual detection pressing cylinder (73) is arranged on the visual detection frame (71), A visual detection pressing seat (74) matched with the product (14) on the conveying trough (4) is arranged below the visual detection pressing cylinder (73), and a square shape is opened in the middle of the visual detection pressing seat (74). A visual inspection camera (72) matched with the product (14) on the conveying trough (4) is arranged above the visual inspection frame (71), and the visual inspection frame (71) is provided with a control visual inspection camera (72) The visual detection limit block (75) of the shooting range, the visual detection camera (72) and the visual detection pressing cylinder (73) are connected to the power distribution control box (2).
进一步的,所述的电路检测装置(12)包括电路检测座(81),所述的电路检测座(81)的上部设置有电路检测压料气缸(88),所述的电路检测压料气缸(88)连接有与输送槽(4)上的产品(14)配合的电路检测压料块(89),所述的电路检测座(81)下部设置有电路检测前后活动气缸(82),所述的电路检测前后活动气缸(82)连接有电路检测前后活动座(83),所述的电路检测前后活动座(83)的上部设置有电路检测下压气缸(85),所述的电路检测下压气缸(85)下方连接有与输送槽(4)上的产品(14)配合的电路检测器(86),所述的电路检测前后活动座(83)的下部设置有电路检测升降气缸(84),所述的电路检测升降气缸(84)的上方连接有与电路检测器(86)配合的电路检测抵块(87),所述的电路检测压料气缸(88)、电路检测前后活动气缸(82)、电路检测升降气缸(84)和电路检测下压气缸(85)连接到配电控制箱(2)。Further, the circuit detection device (12) includes a circuit detection seat (81), and a circuit detection pressing cylinder (88) is arranged on the upper part of the circuit detection seat (81), and the circuit detection pressing cylinder (88) (88) is connected with a circuit detection pressure block (89) that cooperates with the product (14) on the conveying trough (4), and the lower part of the circuit detection seat (81) is provided with a circuit detection front and rear movable cylinder (82), so The circuit detection front and rear movable cylinders (82) are connected with the circuit detection front and rear movable seats (83). A circuit detector (86) matched with the product (14) on the conveying trough (4) is connected below the pressing cylinder (85), and the lower part of the front and rear movable seat (83) for the circuit detection is provided with a circuit detection lifting cylinder ( 84), a circuit detection block (87) matched with the circuit detector (86) is connected above the circuit detection lift cylinder (84), the circuit detection press cylinder (88), the circuit detection front and rear movement The air cylinder (82), the circuit detection lift cylinder (84) and the circuit detection depression cylinder (85) are connected to the power distribution control box (2).
进一步的,所述的输送槽(4)的末端设置有取料活动装置(78),所述的取料活动装置(78)上设置有取料夹持气缸(79),所述的取料夹持气缸(79)上设置有与输送槽(4)末端的产品(14)配合的取料夹持块(80),且机架(1)上设置有与取料夹持块(80)上的产品(14)配合的下料装置(13),所述的下料装置(13)包括设置在机架(1)上的且相互配合的下料前后移动电机(91)和下料前后移动皮带(92),所述的下料前后移动皮带(92)上设置有下料前后移动座,且下料前后移动座与机架(1)上设置下料前后移动导轨(93)配合,所述的下料前后移动座上设置有下料升降气缸(97),所述的下料升降气缸(97)下方连接有下料升降块,所述的下料升降块上设置有与产品配合的下料吸盘(94),且机架(1)上设置有与下料吸盘(94)配合的下料传送带(95),所述的取料活动装置(78)、取料夹持气缸(79)、下料前后移动电机(91)、下料升降气缸(97)、下料吸盘(94)和下料传送带(95)连接到配电控制箱(2)。Further, the end of the conveying trough (4) is provided with a reclaiming moving device (78), and the reclaiming moving device (78) is provided with a reclaiming and clamping cylinder (79). The clamping cylinder (79) is provided with a reclaiming clamping block (80) that cooperates with the product (14) at the end of the conveying trough (4), and the rack (1) is provided with a reclaiming clamping block (80) The upper product (14) is matched with the blanking device (13), the blanking device (13) comprises a blanking front and rear moving motor (91) and a blanking front and rear moving motor (91) arranged on the frame (1) and cooperating with each other. A moving belt (92), the front and rear moving belt (92) for cutting is provided with a front and rear moving seat for blanking, and the front and rear moving seat for blanking cooperates with the front and rear moving guide rails (93) provided on the frame (1), A blanking lifting cylinder (97) is arranged on the blanking front and rear moving base, a blanking lifting block is connected below the blanking lifting cylinder (97), and a blanking lifting block is arranged on the blanking lifting block to cooperate with the product. The blanking suction cup (94) is provided, and the frame (1) is provided with a blanking conveyor belt (95) that cooperates with the blanking suction cup (94). 79), the front and rear moving motor (91) for blanking, the lifting and lowering cylinder (97) for blanking, the suction cup for blanking (94) and the blanking conveyor belt (95) are connected to the power distribution control box (2).
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过给进装置配合输送槽实现产品的定距离给进,同时在输送槽上方设置与产品配合的边距检测、剥线、贴胶、热压、修边、视觉检测和电路检测装置,进而可以实现持续一体化的软排线加工,极大的提高了加工的效率,同时提高了良品率。1. The fixed-distance feeding of the product is realized through the feeding device and the conveying trough. At the same time, the edge distance detection, wire stripping, glue sticking, hot pressing, trimming, visual inspection and circuit detection devices that cooperate with the product are set above the conveying trough. Further, continuous and integrated flexible cable processing can be realized, which greatly improves the processing efficiency and improves the yield rate at the same time.
2、上料装置的设计,极大的方便了产品的上料,且上料装置可以通过调整前后夹持器的位置,配合上料切断装置的切断,可以实现多种长度规格的产品的上料,提高了上料的适应范围。2. The design of the feeding device greatly facilitates the feeding of products, and the feeding device can adjust the position of the front and rear grippers and cooperate with the cutting of the feeding cutting device to realize the feeding of products of various length specifications. material, which improves the adaptability of feeding.
3、边距检测装置的结构简单,操作方便,检测的精准度高。3. The structure of the margin detection device is simple, the operation is convenient, and the detection accuracy is high.
4、剥线装置的结构简单,操作方便,通过剥线压料块可以防止剥线的时候发生产品的移动,同时可以调整剥线的长度,实现良好的剥线效果。4. The structure of the stripping device is simple and the operation is convenient. The stripping pressure block can prevent the movement of the product during stripping, and at the same time, the length of the stripping can be adjusted to achieve a good stripping effect.
5、贴胶装置的设计巧妙,通过压胶块和顶胶块可以实现良好的贴胶效果,同时还能调整贴胶的位置,以便适应不同长度规格的产品贴胶。5. The design of the gluing device is ingenious. Good gluing effect can be achieved by pressing the glue block and the top glue block. At the same time, the position of the gluing can be adjusted to adapt to the product gluing of different lengths and specifications.
6、热压装置的结构简单,操作方便,通过热压压料块可以确保产品在压料的过程中不发生偏移,且同时设置上下热压块,极大的保证了热压的效果,同时还能防止产品出现折痕。6. The structure of the hot-pressing device is simple and the operation is convenient. The hot-pressing block can ensure that the product does not shift during the pressing process, and the upper and lower hot-pressing blocks are set at the same time, which greatly ensures the effect of hot-pressing. It also prevents creases on the product.
7、修边装置的结构简单,操作方便,可以调整修边的高度和前后位置,进而可以实现精准的修边,通过还能配合不同长度规格的产品修边。7. The trimming device has a simple structure and is easy to operate. It can adjust the height and front and rear position of the trimming, so as to achieve precise trimming, and can also match the trimming of products with different length specifications.
8、视觉检测装置的设计巧妙,通过视觉检测压料座可以确保产品在检测的时候不发生偏移,同时用能通过其上开设的放行孔确保检测的正常进行,消除了干涉的影响,提高了检测的精准度。8. The design of the visual inspection device is ingenious. Through the visual inspection of the material holder, it can ensure that the product does not deviate during the inspection, and at the same time, the release hole that can pass through it can be used to ensure the normal progress of the inspection, eliminating the influence of interference and improving detection accuracy.
9、电路检测装置通过电路检测压料块防止产品在检测的时候移动,同时通过电路检测抵块配合电路检测器实现良好的电路检测效果。9. The circuit detection device detects the pressing block through the circuit to prevent the product from moving during detection, and at the same time, the circuit detection block cooperates with the circuit detector to achieve a good circuit detection effect.
10、下料装置的设计,可以实现自动化下料,进一步提高软排线管的加工效率,取料部分的结构设计,可以方便下料装置的下料,提高下料的效率和下料的精准度。10. The design of the blanking device can realize automatic blanking and further improve the processing efficiency of the flexible wire tube. The structural design of the reclaiming part can facilitate the blanking of the blanking device, improve the efficiency of blanking and the accuracy of blanking Spend.
附图说明Description of drawings
图1为一种方便剥线的软排线管加工机的立体示意图。FIG. 1 is a schematic perspective view of a flexible wire tube processing machine for convenient wire stripping.
图2为上料装置的立体示意图。Fig. 2 is a three-dimensional schematic diagram of a feeding device.
图3为上料切断装置的立体示意图。FIG. 3 is a schematic perspective view of the feeding and cutting device.
图4为给进装置的立体示意图。FIG. 4 is a schematic perspective view of the feeding device.
图5为边距检测、剥线、贴胶和热压装置的配合立体示意图。FIG. 5 is a three-dimensional schematic diagram of the cooperation of the margin detection, wire stripping, gluing and hot pressing devices.
图6为边距检测和剥线装置的立体示意图。FIG. 6 is a schematic perspective view of a margin detection and wire stripping device.
图7为贴胶装置的前视角度的立体示意图。FIG. 7 is a perspective view of the glue sticking device from a front view angle.
图8为贴胶装置的后视角度的立体示意图。FIG. 8 is a perspective schematic diagram of a rear view angle of the gluing device.
图9为热压装置的立体示意图。FIG. 9 is a schematic perspective view of a hot pressing device.
图10为修边装置、视觉检测装置、电路检测装置及取料部分的立体示意图。FIG. 10 is a three-dimensional schematic diagram of the trimming device, the visual inspection device, the circuit inspection device and the reclaiming part.
图11为修边装置的立体示意图。FIG. 11 is a schematic perspective view of an edge trimming device.
图12为视觉检测装置的立体示意图。FIG. 12 is a schematic perspective view of a visual inspection device.
图13为电路检测装置的立体示意图。FIG. 13 is a schematic perspective view of a circuit detection device.
图14为下料装置的立体示意图。Figure 14 is a schematic perspective view of the blanking device.
图中所示文字标注表示为:1、机架;2、配电控制箱;3、上料装置;4、输送槽;5、给进装置;6、边距检测装置;7、剥线装置;8、贴胶装置;9、热压装置;10、修边装置;11、视觉检测装置;12、电路检测装置;13、下料装置;14、产品;15、上料输送筒;16、上料输送电机;17、上料切断装置;18、上料前夹持器;19、上料后夹持器;20、上料前后活动装置;21、上料切断座;22、上料切断电机;23、上料切断凸轮;24、上料切断升降架;25、上料切刀;26、给进前后活动装置;27、给进左右活动装置;28、给进升降装置;29、给进夹持器;30、给进导杆;31、边距检测升降气缸;32、边距检测器;33、剥线座;34、剥线压料气缸;35、剥线压料块;36、剥线前后活动气缸;37、剥线前后活动座;38、剥线夹持气缸;39、剥线钳;40、送胶电机;41、送胶筒;42、贴胶前后活动气缸;43、贴胶前后活动滑轨;44、顶胶气缸;45、顶胶块;46、压胶块;47、切胶电机;48、切胶凸轮;49、切胶升降架;50、切胶刀;51、热压压料气缸;52、热压压料块;53、上升降气缸;54、下热压气缸;55、上热压块;56、下热压块;57、热压座;61、修边座;62、修边压料气缸;63、修边压料块;64、修边前后活动气缸;65、修边前后活动座;66、修边升降气缸;67、修边抵块;68、下压修边气缸;69、下压修边块;71、视觉检测架;72、视觉检测摄像头;73、视觉检测压料气缸;74、视觉检测压料座;75、视觉检测限位块;78、取料活动装置;79、取料夹持气缸;80、取料夹持块;81、电路检测座;82、电路检测前后活动气缸;83、电路检测前后活动座;84、电路检测升降气缸;85、电路检测下压气缸;86、电路检测器;87、电路检测抵块;88、电路检测压料气缸;89、电路检测压料块;91、下料前后移动电机;92、下料前后移动皮带;93、下料前后移动导轨;94、下料吸盘;95、下料传送带;97、下料升降气缸。The text labels shown in the figure are: 1. Frame; 2. Power distribution control box; 3. Feeding device; 4. Conveying trough; 5. Feeding device; 6. Margin detection device; 7. Stripping device ; 8. Gluing device; 9. Hot pressing device; 10. Trimming device; 11. Visual inspection device; 12. Circuit inspection device; 13. Unloading device; 14. Product; 15. Feeding and conveying cylinder; 16. Feeding conveying motor; 17. Feeding cutting device; 18. Gripper before feeding; 19. Gripper after feeding; 20. Moving device before and after feeding; 21. Feeding cutting seat; 22. Feeding cutting Motor; 23. Feeding and cutting cam; 24. Feeding and cutting lifting frame; 25. Feeding cutter; 26. Feeding front and rear movable device; 27. Feeding left and right movable device; 28. Feeding lifting device; 29. Feeding Feeding gripper; 30. Feeding guide rod; 31. Margin detection lift cylinder; 32. Margin detector; 33. Stripping seat; 34. Stripping pressure cylinder; 35. Stripping pressure block; 36 , Active cylinder before and after stripping; 37. Active seat before and after stripping; 38. Clamping cylinder for stripping; 39. Stripping pliers; 40. Glue feeding motor; 41. Glue feeding cylinder; , The movable slide rails before and after gluing; 44, the top glue cylinder; 45, the top glue block; 46, the glue block; 47, the glue cutting motor; 48, the glue cutting cam; 49, the glue cutting lifting frame; 50, the glue cutting knife ;51, hot pressing cylinder; 52, hot pressing block; 53, upper lifting cylinder; 54, lower hot pressing cylinder; 55, upper hot pressing block; 56, lower hot pressing block; 57, hot pressing seat; 61. Trimming seat; 62. Trimming pressing cylinder; 63. Trimming pressing block; 64. Trimming front and rear movable cylinder; 65. Trimming front and rear movable seat; 66. Trimming lifting cylinder; 67. Trimming block; 68, press down trimming cylinder; 69, press down trimming block; 71, visual inspection frame; 72, visual inspection camera; 73, visual inspection pressing material cylinder; 74, visual inspection pressing material seat; 75, visual inspection Limit block; 78, reclaiming movable device; 79, reclaiming clamping cylinder; 80, reclaiming clamping block; 81, circuit inspection seat; 82, active cylinder before and after circuit inspection; 83, active seat before and after circuit inspection; 84 , circuit detection lifting cylinder; 85, circuit detection pressing cylinder; 86, circuit detector; 87, circuit detection block; 88, circuit detection pressure cylinder; 89, circuit detection pressure block; 91, moving motor before and after cutting 92. Moving the belt before and after feeding; 93. Moving the guide rail before and after feeding; 94. Feeding suction cups; 95. Feeding conveyor belt; 97. Feeding lifting cylinder.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图14所示,本发明的具体结构为:一种方便剥线的软排线管加工机,它包括机架1和配电控制箱2,所述的机架1上设置有相互配合的输送槽4和给进装置5,所述的给进装置5包括设置在机架1上的给进前后活动装置26,所述的给进前后活动装置26上设置有给进左右活动装置27,所述的给进左右活动装置27上设置有给进升降装置28,所述的给进升降装置28上均匀的设置有与产品14配合的给进夹持器29,且给进升降装置28上设置有与输送槽4配合的给进导向杆30,所述的机架1上依次设置有与输送槽4上的产品14配合的边距检测装置6、剥线装置7、贴胶装置8、热压装置9、修边装置10、视觉检测装置11和电路检测装置12,它们与给进前后活动装置26、给进左右活动装置27、给进升降装置28及给进夹持器29连接到配电控制箱2。As shown in Figures 1-14, the specific structure of the present invention is: a flexible wire tube processing machine for convenient wire stripping, which includes a
优选的,所述的给进装置5的左侧配合有上料装置3,所述的上料装置3包括设置在机架1上的上料架,所述的上料架上设置有与产品卷配合的上料输送筒15,所述的上料输送筒15连接有上料输送电机16,所述的上料输送筒15的后侧设置有与产品14配合的上料前夹持器18和上料后夹持器19,且上料前夹持器18和上料后夹持器19分别连接有上料前后活动装置20,所述的上料前夹持器18与上料输送筒15之间设置有与产品14配合的上料切断装置17,所述的上料切断装置17包括设置在上料架上的上料切断座21,所述的上料切断座21上设置有上料切断电机22,所述的上料切断电机22连接有上料切断凸轮23,所述的上料切断凸轮23与设置在上料切断座21上的上料切断升降架24配合,所述的上料切断升降架24上安装有与产品14配合的上料切刀25,所述的上料输送电机16、上料前夹持器18、上料后夹持器19、上料前后活动装置20和上料切断电机22连接到配电控制箱2。Preferably, the left side of the feeding device 5 is equipped with a
优选的,所述的边距检测装置6包括设置在机架1上的边距检测架,所述的边距检测架上设置有边距检测升降气缸31,所述的边距检测升降气缸31下方连接有输送槽4上的产品14配合的边距检测器32,所述的边距检测升降气缸31和边距检测器32连接到配电控制箱2。Preferably, the
优选的,所述的剥线装置7包括设置在机架1上的剥线座33,所述的剥线座33的上部设置有与剥线压料气缸34,所述的剥线压料气缸34上设置有输送槽4上的产品14配合的剥线压料块35,所述的剥线座33的下部设置有相互配合的剥线前后活动气缸36和剥线前后活动座37,所述的剥线前后活动座37上设置有剥线夹持气缸38,所述的剥线夹持气缸38连接有与产品14的两端配合的 剥线钳39,所述的剥线压料气缸34、剥线前后活动气缸36和剥线夹持气缸38连接到配电控制箱2。Preferably, the
优选的,所述的贴胶装置8包括设置在机架1上的贴胶座,所述的贴胶座上设置有与胶带卷配合的送胶筒41,所述的送胶筒41连接有送胶电机40,所述的送胶筒41配合有顶胶块45,所述的顶胶块45设置在顶胶气缸44上,所述的顶胶气缸44连接有贴胶前后活动气缸42,且顶胶气缸44与贴胶座上设置的贴胶前后活动滑轨43配合,所述的顶胶块45上方设置有压胶块46,所述的压胶块46与贴胶座上部设置的压胶升降气缸配合,所述的贴胶座上设置有切胶电机47,所述的切胶电机47配合有切胶凸轮48,所述的切胶凸轮48与贴胶座上设置的切胶升降架49配合,所述的切胶升降架49上安装有与送胶筒41与顶胶块45之间的胶带配合的切胶刀50,所述的贴胶前后活动气缸42、顶胶气缸44、压胶升降气缸和切胶电机47连接到配电控制箱2。Preferably, the
优选的,所述的热压装置9包括设置在机架1上的热压座57,所述的热压座57的上部设置有热压压料气缸51,所述的热压压料气缸51上设置有与输送槽4上的产品14配合的热压压料块52,所述的热压座57的上下部分别设置有上升降气缸53和下升降气缸54,所述的上升降气缸53连接有与产品14配合的上热压块55,所述的下升降气缸54连接有与产品14配合的下热压块56,且前后同侧的上热压块55和下热压块55位置和规格相互配合,所述的热压压料气缸51、上升降气缸53、下升降气缸54、上热压块55和下热压块56连接到配电控制箱2。Preferably, the hot-pressing device 9 includes a hot-pressing
优选的,所述的修边装置10包括设置在机架1上的修边座61,所述的修边座61上部设置有修边压料气缸62,所述的修边压料气缸62连接有与输送槽4上的产品14配合的修边压料块63,所述的修边座61的下部设置有相互配合的修边前后活动气缸64和修边前后活动座65,所述的修边前后活动座65的下部设置有修边升降气缸66、上部设置有下压修边气缸68,所述的修边升降气缸66上设置有与产品14配合的修边抵块67,所述的下压修边气缸68下方设置有与修边抵块67配合且用来修边产品14边缘的下压修边块69,所述的修边压料气缸62、修边前后活动气缸64、修边升降气缸66和下压修边气缸68连接到配电控制箱2。Preferably, the trimming
优选的,所述的视觉检测装置11包括设置在机架1上的视觉检测架71,所述的视觉检测架71上设置有视觉检测压料气缸73,所述的视觉检测压料气缸73下方设置有输送槽4上的产品14配合的视觉检测压料座74,且视觉检测压料座74的中部开设有方形孔,所述的视觉检测架71的上方设置有与输送槽4上的产品14配合的视觉检测摄像头72,且视觉检测架71上设置有控制视觉检测摄像头72拍摄范围的视觉检测限位块75,所述的视觉检测摄像头72和视觉检测压料气缸73连接到配电控制箱2。Preferably, the
优选的,所述的电路检测装置12包括电路检测座81,所述的电路检测座81的上部设置有电路检测压料气缸88,所述的电路检测压料气缸88连接有与输送槽4上的产品14配合的电路检测压料块89,所述的电路检测座81下部设置有电路检测前后活动气缸82,所述的电路检测前后活动气缸82连接有电路检测前后活动座83,所述的电路检测前后活动座83的上部设置有电路检测下压气缸85,所述的电路检测下压气缸85下方连接有与输送槽4上的产品14配合的电路检测器86,所述的电路检测前后活动座83的下部设置有电路检测升降气缸84,所述的电路检测升降气缸84的上方连接有与电路检测器86配合的电路检测抵块87,所述的电路检测压料气缸88、电路检测前后活动气缸82、电路检测升降气缸84和电路检测下压气缸85连接到配电控制箱2。Preferably, the
优选的,所述的输送槽4的末端设置有取料活动装置78,所述的取料活动装置78上设置有取料夹持气缸79,所述的取料夹持气缸79上设置有与输送槽4末端的产品14配合的取料夹持块80,且机架1上设置有与取料夹持块80上的产品14配合的下料装置13,所述的下料装置13包括设置在机架1上的且相互配合的下料前后移动电机91和下料前后移动皮带92,所述的下料前后移动皮带92上设置有下料前后移动座,且下料前后移动座与机架1上设置下料前后移动导轨93配合,所述的下料前后移动座上设置有下料升降气缸97,所述的下料升降气缸97下方连接有下料升降块,所述的下料升降块上设置有与产品配合的下料吸盘94,且机架1上设置有与下料吸盘94配合的下料传送带95,所述的取料活动装置78、取料夹持气缸79、下料前后移动电机91、下料升降气缸97、下料吸盘94和下料传送带95连接到配电控制箱2。Preferably, a
具体使用时,先将产品卷的一端经过上料输送筒15,之后通过配电控制箱2控制上料输送电机16输送,经过多个上料输送筒15的输送后,穿过上料切断装置17,然后通过上料前后活动装置20带动上料后夹持器19将产品的端部夹住,然后继续输送一定长度,通过上料前夹持器18将产品的前端夹住,之后通过上料切断电机22运转,进而通过上料切断凸轮23带动上料切刀25将产品14切断,之后通过给进夹持器29将上料前后夹持器夹持住的产品14取走,并通过前后左右升降活动将产品14给进到边距检测工位,通过间距检测升降气缸31带动边距检测块32对产品进行边距检测,之后继续给进到剥线工位,先通过剥线压料气缸34带动剥线压料块35将产品14压住,然后通过剥线前后活动气缸36调整剥线钳39的位置,然后通过剥线夹持气缸38使剥线钳39夹住产品,之后通过剥线前后活动气缸36的拉动,实现剥线的效果,之后继续给进到贴胶工位,先通过切胶电机47带动切胶刀50将胶带切下至顶胶块45上,然后通过顶胶气缸44带动顶胶块45上升,配合压胶升降气缸带动压胶块46下压,实现贴胶,然后继续给进到热压工位,先通过热压压料气缸51带动热压压料块52将产品14压住,然后通过上下升降气缸带动上下热压块相向运动,对产品14实现热压,使胶带紧固在产品14上,之后继续给进到修边装置,通过修边压料气缸62带动修边压料块63将产品14压住,之后通过修边前后活动气缸64带动修边前后活动座65活动,然后通过修边升降气缸66带动修边抵块67抵住产品,之后通过下压修边气缸68带动下压修边块69对产品进行修边,之后继续给进到视觉检测工位,通过视觉检测压料气缸73带动视觉检测压料块74将产品14压住,然后通过视觉检测摄像头72检测产品的外部形状是否合格,之后继续输送到电路检测工位,先通过电路检测压料气缸88带动电路检测压料块89将产品压住,之后通过电路检测前后活动气缸82带动电路检测前后活动座83活动,然后通过电路检测升降气缸84带动电路检测抵块87将产品14抵住,然后通过电路检测下压气缸85带动电路检测器86对产品完成电路检测,之后继续给进,并被取料夹持块80夹持,然后通过下料吸盘84吸取,并转送到下料传送带95中,完成加工全部过程。In specific use, one end of the product roll is first passed through the feeding and conveying
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present invention, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106782888A (en) | 2017-05-31 |
| CN108550436A (en) | 2018-09-18 |
| CN108550435B (en) | 2020-12-11 |
| CN108550435A (en) | 2018-09-18 |
| CN108597686A (en) | 2018-09-28 |
| CN106782888B (en) | 2018-08-21 |
| CN108597686B (en) | 2020-12-04 |
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Effective date of registration: 20201120 Address after: 314000 east side of Meijia Road, Wangdian Town, Xiuzhou District, Jiaxing City, Zhejiang Province (within Jiaxing Heshun Electric Co., Ltd.) Applicant after: Jiaxing Zhongmei Plastic Industry Co.,Ltd. Address before: 523000 Guangdong province Dongguan City Songshan Lake Science and Technology Industrial Park Road No. 9 Eagle International University of science and Technology Innovation Park Building 8, Room 203 Applicant before: Huang Hongmei |
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Denomination of invention: A Kind of Convenient Stripping Machine for Soft Wire Tube Processing Effective date of registration: 20231011 Granted publication date: 20201208 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Zhongmei Plastic Industry Co.,Ltd. Registration number: Y2023980060624 |
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Granted publication date: 20201208 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Zhongmei Plastic Industry Co.,Ltd. Registration number: Y2023980060624 |
