CN108231278B - laser processing technology for flat cable of conductive wire - Google Patents
laser processing technology for flat cable of conductive wire Download PDFInfo
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- CN108231278B CN108231278B CN201711337635.0A CN201711337635A CN108231278B CN 108231278 B CN108231278 B CN 108231278B CN 201711337635 A CN201711337635 A CN 201711337635A CN 108231278 B CN108231278 B CN 108231278B
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- 238000012545 processing Methods 0.000 title claims abstract description 29
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000009960 carding Methods 0.000 claims abstract description 137
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 238000003860 storage Methods 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 238000006073 displacement reaction Methods 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 6
- 239000002390 adhesive tape Substances 0.000 claims description 59
- 238000003825 pressing Methods 0.000 claims description 39
- 238000007599 discharging Methods 0.000 claims description 36
- 239000000463 material Substances 0.000 claims description 34
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 239000004020 conductor Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003556 assay Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0013—Apparatus or processes specially adapted for manufacturing conductors or cables for embedding wires in plastic layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
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Abstract
The invention relates to a conductive wire winding displacement laser processing technology, which is based on a conductive wire winding displacement laser processing system and comprises a main frame, an input frame device which is arranged on the main frame and used for storing conductive wire soft, a detection device which is arranged on the main frame and used for detecting the conductive wire soft, a carding device which is arranged on the main frame and used for arranging the conductive wire soft and processing the conductive wire soft into a rubberized flexible wire row, a cutting and carrying device which is arranged on the main frame and used for cutting the rubberized flexible wire in a scheduled size and peeling the end head, and a storage finished product storage device which is arranged on the main frame and used for storing the rubberized flexible wire row output from the cutting and carrying device. The invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to a conductive wire winding displacement laser processing system and a process.
background
at present, the conductive wire with the diameter of millimeter level is arranged without impurities, the conductive wire is clean and tidy, the arrangement requirement is uniform, the existing equipment needs to be processed by multiple equipment in multiple procedures, and the efficiency is low.
the production efficiency of the existing production line is low, the operation process is time-consuming and labor-consuming, and large-scale production is not convenient. In order to improve the working efficiency, semi-automatic processing is carried out by imitating a manual adhesive tape pasting mode at present, but in the processing process of the equipment, the pressing adhesive tape cannot continuously move forwards during attaching, but stays, the smooth proceeding of the conductive wire is not facilitated, and the phenomenon of blocking is easy to occur.
disclosure of Invention
In view of the above, the technical problem to be solved by the present invention is to provide a conductive wire arranging line laser processing system with reasonable design, low cost, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments.
in order to solve the problems, the technical scheme adopted by the invention is as follows:
A laser processing technology for flexible flat wires of conductive wires is provided, which is assisted by a system and comprises a main frame, an input frame device which is arranged on the main frame and used for storing the flexible conductive wires, a detection device which is arranged on the main frame and used for detecting the flexibility of the conductive wires, a carding device which is arranged on the main frame and used for flexibly arranging the conductive wires and processing the conductive wires into rubberized flexible wire rows, a cutting and carrying device which is arranged on the main frame and used for cutting the rubberized flexible wires into the required size and peeling the end heads, and a storage finished product storage device which is arranged on the main frame and used for storing the rubberized flexible wire rows output from the cutting and carrying device. The advantages of the invention are not limited to this description, but rather are described in greater detail in the detailed description for better understanding.
Drawings
Fig. 1 is a schematic structural view of the present invention. FIG. 2 is a schematic structural diagram of the feeding of the invention. FIG. 3 is a schematic structural view of a loading part of the invention. FIG. 4 is a schematic diagram of the structure of the assay of the present invention. FIG. 5 is a schematic view of the structure of the rubberizing of the present invention. FIG. 6 is a schematic view of the first perspective exploded view of the adhesive tape of the present invention. FIG. 7 is a schematic diagram of the second perspective exploded view of the adhesive tape of the present invention. FIG. 8 is a schematic diagram of the third perspective exploded view of the tape of the present invention. FIG. 9 is a schematic diagram of the fourth perspective exploded view of the tape of the present invention. Fig. 10 is a schematic diagram of the cutting structure of the present invention. FIG. 11 is a schematic diagram of the exploded structure of the first viewing angle cut according to the present invention. Fig. 12 is a schematic diagram of the exploded structure of the second viewing angle of the present invention.
Detailed Description
As shown in fig. 1 to 12, the conductive wire arranging laser processing system of the present embodiment includes a main frame 2, an input frame device 3 disposed on the main frame 2 and used for storing the conductive wire 1, a detecting device 4 disposed on the main frame 2 and used for detecting the conductive wire 1, a carding device 5 disposed on the main frame 2 and used for arranging the conductive wire 1 and processing the conductive wire 1 into a rubberized flexible wire row 601, a cutting and carrying device 6 disposed on the main frame 2 and used for cutting the rubberized flexible wire row 601 into a size and peeling off an end, and a storage product storage device 7 disposed on the main frame 2 and used for storing the rubberized flexible wire row 601 output from the cutting and carrying device 6.
the input frame device 3 comprises an input frame seat 301 arranged on the switchboard 2, an input frame bracket 302 arranged on one side of the input frame seat 301, an input frame line roller 303 distributed on the input frame seat 301 in a matrix form and wound with a single conductive wire 1 at the middle part thereof, an input frame damper 304 arranged on the input frame seat 301 and in pressure contact with the input frame line roller 303, an input frame line insertion row 305 arranged at the output end of each layer of the input frame seat 301 and having the same number of insertion openings as the input frame line roller 303 of the layer, the input frame wire guiding rollers 306 are vertically distributed on the input frame bracket 302 and have the same number of input frame wire rollers 303, an input frame lower wire row 307 which is arranged on the input frame bracket 302 and is opened downwards, an input frame upper wire row 308 which is arranged on the input frame bracket 302 and is opened upwards, and an input frame wire outgoing row 309 which is arranged on the input frame bracket 302 and is opened backwards;
The conductive wire 1 on the input stringing roller 303 is sent out after passing through the upper end of the input stringing insertion row 305, the upper end of the input stringing guide roller 306, the downward opening of the input stringing lower guide row 307, the upward opening of the input stringing upper guide row 308 and the backward opening of the input stringing outlet row 309 in sequence; through the direction change, the conductive wires 1 are prevented from being distributed disorderly, so that the conductive wires are clear in distribution order, powerful in tension and small in output smooth resistance.
the middle part of the lead row 308 on the input frame is inserted on a horizontal shaft of the input frame bracket 302, the weight of one side of the lead row 308 on the input frame, which is provided with an upward opening, is smaller than that of the other side of the lead row 308 on the input frame, and the other side of the lead row 308 on the input frame is provided with an adjusting tension counterweight. Thereby realizing automatic pressure tensioning and being convenient to adjust.
the detection device 4 comprises a detection box 401 arranged on the main frame 2, a detection entering wire row 402 arranged on one side of an inlet of the detection box 401, a detection entering guide roller 403 arranged obliquely below the detection entering wire row 402, a detection lifting cantilever 404 arranged above the detection box 401 and driven by a lifting cylinder, a detection lower pressing roller 405 arranged below the detection lifting cantilever 404, and a detection wire row 406 arranged on one side of an outlet of the detection box 401;
the conductive wire 1 output from the input frame device 3 passes through the detection to enter the upper part of the wire row 402, the detection to enter the lower part of the guide roller 403 and the detection to enter the upper part of the wire row 406 in sequence and then is output;
An ultrasonic/infrared flaw detector for detecting the quality of the conductive wire 1 is arranged in the detection box 401. The processing quality of the conductive wire is continuously or sample detected by detectors such as ultrasonic waves and the like, and the residual silk threads are prevented from being removed or marked by spectrum analysis of a computer.
the carding machine device 5 comprises a carding underframe 501 arranged on the main frame 2, a carding clamping device 502 which is respectively arranged on the carding underframe 501 and is used for tensioning the carded conductive wires 1, a carding forward feeding device 503 which is used for spacing and separating the carded conductive wires 1, a carding vertical plate 504 arranged on the carding underframe 501, a downward carding downward adhesive feeding device 505 which is symmetrically arranged on the carding vertical plate 504 and is used for feeding adhesive tapes to the lower part of the separated conductive wires 1 and an upward carding adhesive feeding device 506 which is used for feeding adhesive tapes to the upper part of the separated conductive wires 1, a combing and clamping hand 507 and a combing longitudinal feeding device 508 which are used for simultaneously tensioning the conductive wire 1 during rubberizing, a combing and rubberizing device 510 which is used for pasting upper and lower adhesive tapes on the tensioned conductive wire 1, a combing and rubberizing device 511 which is used for cutting the pasted adhesive tapes, and a combing and sucking disc device 509 which is used for blowing the cut adhesive tape head to be in a horizontal state.
The carding and clamping device 502 comprises a carding and clamping longitudinal rail 521 which has the same forward direction with the conductive wire 1, a carding and clamping slide seat arranged on the carding and clamping longitudinal rail 521, a carding and wire separating row 522 which is arranged on the carding and clamping slide seat and used for separating the conductive wire 1, a carding guide rail locking handle 523 which is arranged on the carding and clamping longitudinal rail 521 and used for fixing the carding and wire separating row on the carding and clamping longitudinal rail 521, and a carding wire pressing seat 524 which is arranged on the carding and clamping slide seat and located in front of the carding and wire separating row 522. And secondary guiding, carding and interval staggering are realized.
the carding forward feeding device 503 comprises a carding forward feeding lifting cylinder arranged on the carding chassis 501, a carding forward feeding base 531 arranged at the upper end of a piston rod of the carding forward feeding lifting cylinder, a carding forward feeding longitudinal conveyor belt 533 arranged on the carding forward feeding base 531, a carding forward feeding guide clamping block 534 arranged on the carding forward feeding longitudinal conveyor belt 533, a carding forward feeding transverse sliding base 535 arranged on the carding forward feeding guide clamping block 534, a carding forward feeding transverse cylinder 532 transversely arranged on the carding forward feeding transverse sliding base 535, and a carding forward feeding ring groove rod 536 of which the tail end is connected with the end of the piston rod of the carding forward feeding transverse cylinder 532;
A guide ring groove for separating the conductive wire 1 into gaps is prefabricated on the ring groove rod 536 before carding, and the conductive wire 1 is output from the carding wire pressing seat 524 and then passes through the guide ring groove. Different intervals can be customized according to different requirements, and forward feeding is realized through friction tension force.
The combing and feeding device 506 comprises a rotating shaft horizontally arranged on the combing vertical plate 504, a combing adhesive tape ring 541 sleeved on the rotating shaft, a combing adhesive tape damper 543 arranged on the combing vertical plate 504 and in frictional contact with the rotating shaft, a combing adhesive tape tensioning roller 542 arranged on one side of the output of the rotating shaft and in pressure contact with the front surface of the adhesive tape, a combing adhesive tape guide roller 544 arranged on one side of the output of the rotating shaft and in rolling contact with the front surface of the adhesive tape, a combing adhesive tape end face occluder 545 arranged on the combing vertical plate 504 and used for occluding the end of the adhesive tape, and an air cylinder arranged on the combing vertical plate 504 and driving the combing adhesive tape end face occluder 545 to move transversely; the direction is changed through the guide roller, uniform transmission is guaranteed through damping, and traction and tensioning are achieved through the articulator.
the combed tape end face articulator 545 comprises fixed teeth and combed tape articulation teeth 547 driven by a combed tape pressing articulation cylinder 546 to move up and down relative to the fixed teeth;
the combing and glue-cutting device 511 comprises an air cylinder longitudinally arranged on the combing vertical plate 504, a knife seat connected with an air cylinder piston rod, combing adhesive tape glue-cutting knives 548 symmetrically arranged on the knife seat and used for respectively cutting off adhesive tapes on the upper side and the lower side, and combing adhesive tape vertical direction air cylinders 549 arranged on the knife seat and driving the combing adhesive tape glue-cutting knives 548 to move up and down. The adhesive tape is cut off through the movement of the cutting edge.
The combing and clamping hand 507 comprises a combing and clamping longitudinal cylinder 550 arranged on the combing vertical plate 504 and a combing and clamping finger end 551 arranged on the combing and clamping longitudinal cylinder 550 and used for clamping the pasted rubberizing flexible line 601; the forward feeding and clamping of the rubberizing flexible line row 601 are realized.
The carding longitudinal feeding device 508 comprises a carding longitudinal feeding cylinder 552 arranged on the carding underframe 501, and a carding longitudinal finger 553 transversely arranged on a piston rod of the carding longitudinal feeding cylinder 552 and used for clamping a carding clamping finger end 551 of the pasted rubberized flexible thread row 601; the forward feeding and the clamping of the conductive wire are realized.
The carding rubberizing device 510 comprises two carding rubberizing vertical cylinders 560 respectively arranged on the carding vertical plates 504, and a carding rubberizing lower pressing head 561 arranged on a piston head of the carding rubberizing vertical cylinder 560 and pressing down adhesive tapes on the conductive wires 1 which are distributed side by side;
the combing sucker device 509 comprises two combing sucker vertical air cylinders 554 respectively arranged on the combing upright plates 504, and a combing sucker glue blowing air nozzle 555 which is arranged on a piston head of the combing sucker vertical air cylinder 554 and blows or sucks the end of the cut adhesive tape to be in a horizontal state. The level of the adhesive tape end is ensured through the air suction and the air blowing of the end, so that the articulator is better aligned with the clamping end.
the cutting and carrying machine device 6 comprises a feeding tray which is arranged on the main frame 2 and is pulled by an air cylinder to move along the longitudinal direction, a cutting laser knife 602 which is arranged on the main frame 2 and cuts off the rubberized flexible line 601, a line pressing frame which is arranged below the cutting laser knife 602, a laser notch which is arranged on the line pressing frame and has the width larger than that of the rubberized flexible line 601 and corresponds to the cutting laser knife 602, a line pressing guide rail 603 which is arranged on the line pressing frame along the longitudinal direction, a line lifting roller 606 which is arranged below the line pressing guide rail 603, a line lifting guide seat 605 which is arranged on the line pressing frame in a vertical sliding mode, and a line lifting tension spring 604 which is arranged at the top end of the line pressing frame;
the lower end of the wire lifting tension spring 604 is connected with the upper end of the wire lifting guide seat 605 through a steel wire rope;
The wire lifting roller 606 is arranged on the wire lifting guide seat 605 in a rotating way;
the rubberizing flexible line row 601 moves forwards through a feeding gap between the lower surface of the line pressing guide rail 603 and the upper end of the line lifting roller 606; thereby ensuring that the advancing and the cutting do not interfere.
A wire lifting frame positioned above the feeding tray is arranged on one side in front of the wire pressing frame, a wire lifting lower rolling shaft 607 is horizontally arranged on the wire lifting frame, the upper end of the wire lifting lower rolling shaft 607 is in contact with the lower surface of the rubberized flexible wire row 601, the wire lifting lower rolling shaft 607 is movably arranged on the wire lifting frame up and down through a sliding block, a wire lifting upper guide wheel 608 is arranged at the top of the wire lifting frame, the upper end of the sliding block is connected with a steel wire rope, and a steel wire rope traction counterweight 609 is suspended after the steel wire;
a peeling device positioned above the feeding tray is arranged in front of the wire lifting frame;
The peeling device comprises a longitudinal peeling first pulling handle 616 arranged on one side in front of the wire lifting frame and used for clamping the tail of the cut rubberized flexible wire row 601, a longitudinal peeling second pulling handle 617 arranged in front of the longitudinal peeling first pulling handle 616 and used for clamping the head of the cut rubberized flexible wire row 601, a peeling support 610 arranged between the longitudinal peeling first pulling handle 616 and the longitudinal peeling second pulling handle 617, a peeling channel 615 arranged in the middle of the peeling support 610 and used for passing through the rubberized flexible wire row 601, a peeling push-down peeling knife 613 arranged above the peeling channel 615 and driven by a peeling push-down cylinder 611, and an upward peeling push-up peeling knife 614 arranged below the peeling channel 615 and driven by a peeling push-up cylinder 612;
The peeling upper top peeling knife 614 and the peeling lower pressing peeling knife 613 are respectively in contact with two side surfaces of the rubberized flexible wire row 601; so that the end of the soft row can be automatically peeled.
A longitudinal discharging gantry guide rail 618 is longitudinally arranged between the peeling support 610 and the second peeling longitudinal traction handle 617, a longitudinal discharging gantry frame 619 longitudinally travels on the longitudinal discharging gantry guide rail 618, a transverse discharging traction conveyor belt 622 is transversely arranged on the longitudinal discharging gantry frame 619, a transverse discharging traction block 623 is arranged on the transverse discharging traction conveyor belt 622, the transverse discharging traction block 623 is connected with a longitudinal discharging beam 620 longitudinally arranged, and a longitudinal discharging suction nozzle 621 used for contacting the upper surface of the peeled rubberized flexible wire row 601 under negative pressure is arranged at the lower end of the longitudinal discharging beam 620. Automatic feeding is realized through negative pressure.
The finished product storage device 7 comprises a material storage rack body 701 which is located above the feeding tray and located on one side of a longitudinal discharging portal frame 619, a material storage transverse conveyor belt 702 which is transversely arranged on the material storage rack body 701, a material storage frame 703 which is arranged on the material storage transverse conveyor belt 702 and used for placing a rubberizing flexible wire row 601 sent from a longitudinal discharging beam 620, and a material storage jacking air cylinder 704 which is arranged below the material storage rack body 701 and used for jacking the material storage frame 703. The automatic top layer material storage frame 703 is realized through the air cylinder, so that the turnover of the material storage frame is facilitated.
The conductive wire arranging line laser processing technology of the embodiment is provided with the conductive wire arranging line laser processing system,
the processing technology comprises the following steps of,
firstly, feeding, namely horizontally inserting an input stringing roller 303 wound with a single conductive wire 1 into a transverse shaft on an input frame seat 301; next, the input frame damper 304 is pressed against the input stringing roller 303; thirdly, the single conductive wire 1 on the input stringing roller 303 is drawn and output to sequentially pass through the upper end of the input stringing socket 305, the upper end of the input stringing roller 306, the downward opening of the input stringing lower conductor 307, the upward opening of the input stringing upper conductor 308 and the backward opening of the input stringing outlet 309, and then is sent out; finally, adjusting and adjusting the weight of the tensioning balance weight;
step two, detection, firstly, the conductive wire 1 output from the input frame device 3 passes through detection to enter the upper part of the wire row 402, detection to enter the lower part of the guide roller 403 and detection to the upper part of the wire row 406 in sequence and then is output; then, the lifting cylinder drives the detection lower pressing roller 405 to press the conductive wire 1 into the detection box 401; and secondly, starting an ultrasonic/infrared flaw detector to detect the quality of the conductive wire 1 and feeding detection information back to the computer.
A laser processing technology for the flat cable of conductive wire includes a carding chassis 501 arranged on a main frame 2, a carding clamping device 502 arranged on the carding chassis 501 and used for tensioning and carding the conductive wire 1, a carding forward-feeding device 503 used for spacing and separating the carded conductive wire 1, a carding vertical plate 504 arranged on the carding chassis 501, a carding downward-feeding device 505 symmetrically arranged on the carding vertical plate 504 and having the same structure and used for feeding adhesive tape to the lower surface of the separated conductive wire 1, a carding upward-feeding device 506 used for feeding adhesive tape to the upper surface of the separated conductive wire 1, a carding clamping hand 507 and a carding longitudinal feeding device 508 used for tensioning and gluing the conductive wire 1 at the same time, a carding adhesive-sticking device 510 used for sticking the upper and lower adhesive tapes to the tensioned conductive wire 1, a carding adhesive-cutting device 511 used for cutting the stuck adhesive tapes, And a combing and sucking disc device 509 for blowing the cut tape head to a horizontal state;
Feeding, namely firstly, according to the requirement of conveying the conductive wire 1, fixing the position of the carding clamping slide seat on the adjusting carding clamping longitudinal rail 521 through a carding guide rail locking handle 523 and locking the carding clamping slide seat on the adjusting carding clamping longitudinal rail 521; secondly, the conductive wire 1 output by the detection device 4 is separated from the carding wire pressing seat 524 at intervals through the carding wire dividing row 522 of the carding clamping device 502; thirdly, selecting a carding front ring groove rod 536, adjusting the position of the carding front ring groove rod 536 by a carding front transverse air cylinder 532, and enabling the conductive wire 1 to bypass a guide ring groove of the carding front ring groove rod 536; then, under the driving of a carding front-feeding lifting cylinder and a carding front-feeding longitudinal conveyor belt 533, the carding front-feeding ring groove rod 536 drives the conductive wire 1 to move forward through tension friction force;
Step four, feeding adhesive, namely, respectively hanging two disks of adhesive tapes on a combing lower adhesive feeding device 505 and a combing upper adhesive feeding device 506; secondly, pressing an occluding cylinder 546 downwards by the carding adhesive tape to drive a carding adhesive tape occluding tooth 547 to move, and driving a carding adhesive tape end face occluder 545 to move by the cylinder to clamp an adhesive tape end;
Step five, rubberizing, namely, a carding rubberizing vertical cylinder 560 of the carding rubberizing device 510 drives a carding rubberizing lower pressure head 561 to press and paste the adhesive tape on the corresponding side on the conductive wire 1, and the conductive wire 1 is pasted to form a rubberizing flexible wire row 601;
Step six, cutting the adhesive, namely, clamping the conductive wire 1 by a carding clamping hand 507 at the same time of clamping the adhesive-pasted flexible wire row 601 by a carding longitudinal finger 553 of the carding longitudinal feeding device 508; next, the carding adhesive tape vertical direction cylinder 549 of the carding adhesive tape cutting device 511 drives the corresponding carding adhesive tape cutting knife 548 to move in the vertical direction, and the corresponding carding adhesive tape cutting knife 548 cuts off the adhesive tape on the corresponding side; secondly, the end of the cut adhesive tape is blown by the suction cup adhesive blowing air nozzle 555 on the corresponding side to be kept horizontal; then, the combing longitudinal fingers 553 and the combing forward feeding ring groove rod 536 simultaneously drive the conductive wire 1 to move forward to the rubberizing station in the fifth step, and meanwhile, the combing clamping hands 507 are loosened to feed the rubberizing flexible wire row 601 forward; and in the next step, the carding clamping hand 507 clamps the rubberizing flexible line 601 sent from the rubberizing station, and the fourth step is repeated.
Cutting, namely cutting off the adhesive-transferring flexible line row 601 with the fixed size by using a cutting laser knife 602; then, the second pulling handle 617 in the peeling longitudinal direction drives the cut adhesive feeding flexible line 601 to move forward.
Step seven is included between the step six and the step eight, the front end is peeled off, firstly, the carding clamping hand 507 sends the rubberizing flexible line row 601 to a feeding gap of the cutting and conveying device 6, and the lower wire lifting roller 607 and the upper wire lifting guide wheel 608 tension the rubberizing flexible line row 601; next, the second pulling handle 617 in the peeling longitudinal direction clamps the end of the flexible adhesive coated wire 601, and the peeling upper top peeling knife 614 and the peeling lower pressing peeling knife 613 move relatively to peel the front end of the flexible adhesive coated wire 601.
step ten, outputting, namely firstly, driving a discharging longitudinal material suction nozzle 621 on a discharging longitudinal beam 620 to move to the upper part of the rubberizing flexible line bank 601 by a discharging longitudinal portal frame 619; then, the discharging longitudinal material suction nozzle 621 sucks the rubberizing flexible line bank 601 through negative pressure adsorption; secondly, the discharging transverse traction conveyor belt 622 drives the rubberizing flexible line bank 601 to be transferred to the material storage frame 703;
Step eleven, storing, namely after the material storage frame 703 is fully stored with the rubberizing flexible printed circuit board 601, the material storage transverse conveyor belt 702 transversely transfers the material storage frame 703; then, the material-storing and ejecting cylinder 704 ejects the material-storing frame 703 out of the material-storing frame body 701 and drives the robot to take out and replace the material-storing frame 703 with a new one.
between the eighth step and the tenth step, a ninth step is further included, in which the tail end is peeled, first, the first longitudinal peeling pulling handle 616 and the second longitudinal peeling pulling handle 617 simultaneously clamp and drive the cut adhesive tape feeding flexible wire row 601; the peeling top peeling knife 614 and the peeling bottom peeling knife 613 move relatively to peel the tail end of the rubberized flexible wire row 601.
the process is reasonable in design, realizes the combination of manual adjustment and automatic adjustment, has good flexibility and high processing precision, and greatly improves the intelligence, flexibility and expansibility of processing.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
the present invention has been described in sufficient detail to enable a clear disclosure, but is not limited to the prior art.
finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. A conductive wire winding displacement laser processing technology is characterized in that: the method is characterized in that a conductive wire winding displacement laser processing system is used, and the conductive wire winding displacement laser processing system comprises a main frame (2), an input frame device (3) which is arranged on the main frame (2) and used for storing the conductive wire (1), a detection device (4) which is arranged on the main frame (2) and used for detecting the conductive wire (1), a carding device (5) which is arranged on the main frame (2) and used for arranging the conductive wire (1) and processing the conductive wire into a rubberized flexible wire row (601), a cutting and carrying device (6) which is arranged on the main frame (2) and used for cutting and peeling the rubberized flexible wire row (601) in a fixed size, and a storage finished product storage device (7) which is arranged on the main frame (2) and used for storing the rubberized flexible wire row (601) output from the cutting and carrying device (6);
The processing technology comprises the following steps of,
Firstly, feeding, namely horizontally inserting an input stringing roller (303) wound with a single conductive wire (1) into a transverse shaft on an input stringing seat (301); secondly, pressing the input frame damper (304) on the input frame line roller (303); thirdly, the single conductive wire (1) on the input stringing roller (303) is drawn and output to sequentially pass through the upper end of the input stringing socket (305), the upper end of the input stringing roller (306), the downward opening of the input stringing lower conductor row (307), the upward opening of the input stringing upper conductor row (308) and the backward opening of the input stringing socket (309) and then is sent out; finally, adjusting and adjusting the weight of the tensioning balance weight;
detecting, namely firstly, the conductive wire (1) output from the input frame device (3) passes through the detection to enter the upper part of the wire row (402), the detection to enter the lower part of the guide roller (403) and the detection to the upper part of the wire row (406) in sequence and then is output; then, the conductive wire (1) is pressed into the detection box (401) by driving the detection lower pressing roller (405) through the lifting cylinder; secondly, starting an ultrasonic/infrared flaw detector to detect the quality of the conductive wire (1) and feeding detection information back to the computer;
By means of a carding device (5) which comprises a carding underframe (501) arranged on a main frame (2), a carding clamping device (502) which is respectively arranged on the carding underframe (501) and used for tensioning the carded conductive wires (1), a carding forward-feeding device (503) which is used for spacing and separating the carded conductive wires (1), carding vertical plates (504) arranged on the carding underframe (501), a carding downward-feeding device (505) which is symmetrically arranged on the carding vertical plates (504) and is used for feeding adhesive tapes to the lower surfaces of the separated conductive wires (1) and a carding upward-feeding device (506) which is used for feeding the adhesive tapes to the upper surfaces of the separated conductive wires (1) and has the same structure, a carding clamping hand (507) and a carding longitudinal feeding device (508) which are used for simultaneously gluing the conductive wires (1) during gluing, and a gluing device (510) which is used for gluing the upper surfaces and the lower surfaces to the tensioned conductive wires (1), A combing and cutting device (511) for cutting the adhered adhesive tape and a combing and sucking disc device (509) for blowing the cut adhesive tape head to be horizontal;
Feeding, namely firstly, according to the requirement of conveying the conductive wire (1), fixing the position of a carding clamping slide seat on an adjusting carding clamping longitudinal rail (521) in a locking way through a carding guide rail locking handle (523) on the adjusting carding clamping longitudinal rail (521); secondly, the conductive wire (1) output by the detection device (4) is separated from a carding wire pressing seat (524) at intervals through a carding wire dividing row (522) of a carding clamping device (502); thirdly, selecting a carding forward ring groove rod (536), adjusting the position of the carding forward ring groove rod (536) through a carding forward transverse air cylinder (532), and enabling the conductive wire (1) to bypass a guide ring groove of the carding forward ring groove rod (536); then, under the driving of a carding front-feeding lifting cylinder and a carding front-feeding longitudinal conveyor belt (533), a carding front-feeding ring groove rod (536) drives the conductive wire (1) to move forward through tension friction force;
Step four, feeding the adhesive, namely, respectively hanging two disks of adhesive tapes on a combing lower adhesive feeding device (505) and a combing upper adhesive feeding device (506); secondly, pressing an occluding cylinder (546) by the carding adhesive tape to drive an occluding tooth (547) of the carding adhesive tape to move, and driving an occluding device (545) of the end face of the carding adhesive tape to move by the cylinder to clamp the end of the adhesive tape;
fifthly, rubberizing, wherein a carding rubberizing vertical cylinder (560) of a carding rubberizing device (510) drives a carding rubberizing lower pressure head (561) to press and paste the adhesive tape on the corresponding side on the conductive wire (1), and the conductive wire (1) is pasted into a rubberizing flexible line row (601);
Cutting the adhesive, namely clamping the conductive wire (1) by a carding clamping hand (507) while clamping the rubberized flexible wire row (601) by a carding longitudinal finger (553) of a carding longitudinal feeding device (508); then, a combing adhesive tape vertical direction cylinder (549) of the combing adhesive tape cutting device (511) drives a corresponding combing adhesive tape cutting knife (548) to move in the vertical direction, and the corresponding combing adhesive tape cutting knife (548) cuts off the adhesive tape on the corresponding side; secondly, the suction cup glue blowing air nozzle (555) on the corresponding side blows the cut end of the adhesive tape to keep horizontal; then, the combing longitudinal fingers (553) and the combing forward feeding ring groove rod (536) simultaneously drive the conductive wire (1) to move forward to the rubberizing station in the fifth step, and meanwhile, after the combing clamping hands (507) are loosened, the rubberizing flexible line row (601) is fed forward; and in the next step, a carding clamping hand (507) clamps the rubberizing flexible line row (601) sent from the rubberizing station, and the fourth step is repeated.
2. the laser processing technology of the flat cable of the conductive wire according to claim 1, characterized in that the cutting and carrying device (6) comprises a feeding tray which is arranged on the main frame (2) and is pulled by a cylinder to move along the longitudinal direction, a cutting laser knife (602) which is arranged on the main frame (2) and cuts off the rubberized flexible cable row (601), a line pressing frame which is arranged below the cutting laser knife (602), a laser notch which is arranged on the line pressing frame and has a width larger than that of the rubberized flexible cable row (601) and corresponds to the cutting laser knife (602), a line pressing guide rail (603) which is arranged on the line pressing frame along the longitudinal direction, a line lifting roller (606) which is arranged below the line pressing guide rail (603), a line lifting guide seat (605) which is arranged on the line pressing frame in a vertical sliding manner, and a line lifting tension spring (604) which is arranged at the top end of the line pressing frame;
The lower end of the wire lifting tension spring (604) is connected with the upper end of the wire lifting guide seat (605) through a steel wire rope;
The wire lifting roller (606) is arranged on the wire lifting guide seat (605) in a rotating way;
the rubberizing flexible line row (601) moves forwards through a feeding gap between the lower surface of the line pressing guide rail (603) and the upper end of the line lifting roller (606);
A wire lifting frame positioned above the feeding tray is arranged on one side in front of the wire pressing frame, a wire lifting lower rolling shaft (607) of which the upper end is in contact with the lower surface of the rubberized flexible wire row (601) is horizontally arranged on the wire lifting frame, the wire lifting lower rolling shaft (607) is vertically and movably arranged on the wire lifting frame through a sliding block, a wire lifting upper guide wheel (608) is arranged at the top of the wire lifting frame, the upper end of the sliding block is connected with a steel wire rope, and a steel wire rope traction counterweight (609) is suspended after the steel wire rope bypasses the wire lifting upper guide wheel;
a peeling device positioned above the feeding tray is arranged in front of the wire lifting frame;
The peeling device comprises a longitudinal peeling first pulling handle (616) arranged on one side in front of the wire lifting frame and used for clamping the tail of the cut rubberized flexible wire row (601), a longitudinal peeling second pulling handle (617) arranged in front of the longitudinal peeling first pulling handle (616) and used for clamping the head of the cut rubberized flexible wire row (601), a peeling support (610) arranged between the longitudinal peeling first pulling handle (616) and the longitudinal peeling second pulling handle (617), a peeling channel (615) arranged in the middle of the peeling support (610) and used for passing through the rubberized flexible wire row (601), a peeling pressing peeling knife (613) arranged above the peeling channel (615) and driven to descend by a peeling pressing cylinder (611), and an upper peeling top peeling knife (614) arranged below the peeling channel (615) and driven to run by an upper peeling cylinder (612);
the peeling upper top peeling knife (614) and the peeling lower pressing peeling knife (613) are respectively contacted with the two side surfaces of the rubberizing flexible wire row (601);
A longitudinal discharging gantry guide rail (618) is longitudinally arranged between the peeling support (610) and the longitudinal peeling second traction handle (617), a longitudinal discharging gantry frame (619) longitudinally travels on the longitudinal discharging gantry guide rail (618), a transverse discharging traction conveyor belt (622) is transversely arranged on the longitudinal discharging gantry frame (619), a transverse discharging traction block (623) is arranged on the transverse discharging traction conveyor belt (622), the transverse discharging traction block (623) is longitudinally connected with a longitudinal discharging beam (620), and a longitudinal discharging suction nozzle (621) for negative pressure contact with the upper surface of the peeled rubberized flexible wire row (601) is arranged at the lower end of the longitudinal discharging beam (620);
cutting, namely cutting off the adhesive-feeding flexible line row (601) with the fixed size by a cutting laser knife (602); then, the second pulling handle (617) in the peeling longitudinal direction drives the cut adhesive delivering flexible line row (601) to move forward.
3. the laser processing process of the flat cable of the conductive wire as claimed in claim 2, wherein between the sixth step and the eighth step, a seventh step is further included, wherein peeling is performed at the front end, firstly, the carding clamping hand (507) sends the rubberized flexible cable row (601) to a feeding gap of the cutting and carrying device (6), and the lower wire lifting roller (607) and the upper wire lifting guide wheel (608) tension and send the rubberized flexible cable row (601); secondly, the end of the rubberized flexible line row (601) is clamped by a second pulling handle (617) in the peeling longitudinal direction, and the peeling upper top peeling knife (614) and the peeling lower pressing peeling knife (613) move relatively to peel the front end of the rubberized flexible line row (601).
4. the conductive wire arranging laser processing technology of claim 3 is characterized in that a finished product storage device (7) is further used, and the finished product storage device comprises a material storage rack body (701) which is positioned above the feeding tray and on one side of the discharging longitudinal portal frame (619), a material storage transverse conveyor belt (702) which is transversely arranged on the material storage rack body (701), a material storage frame (703) which is arranged on the material storage transverse conveyor belt (702) and used for placing the rubberized flexible wire row (601) sent from the discharging longitudinal beam (620), and a material storage upper ejection cylinder (704) which is arranged below the material storage rack body (701) and used for ejecting the material storage frame (703);
step ten, outputting, namely firstly, driving a discharging longitudinal material suction nozzle (621) on a discharging longitudinal beam (620) to move to the position above the rubberizing flexible line row (601) by a discharging longitudinal portal frame (619); then, the discharging longitudinal material suction nozzle (621) adsorbs the rubberizing flexible line row (601) in a negative pressure mode; secondly, the discharging transverse traction conveyor belt (622) drives the rubberizing flexible line row (601) to be transferred into the material storage frame (703);
step eleven, storing, namely after the material storage frame (703) is fully stored with the rubberizing flexible printed circuit board (601), the material storage transverse conveyor belt (702) transversely transfers the material storage frame (703); then, the material storage and ejection cylinder (704) ejects the material storage frame (703) out of the material storage frame body (701) and drives the mechanical arm to take out and replace the new material storage frame (703).
5. the laser processing process of the flat cable of conductive wires according to claim 4, characterized in that between the eighth step and the tenth step, a ninth step is further included, wherein the peeling of the tail end is performed, first, the peeled longitudinal first pulling handle (616) and the peeled longitudinal second pulling handle (617) simultaneously clamp and drive the cut adhesive flexible cable (601); the peeling upper top peeling knife (614) and the peeling lower pressing peeling knife (613) move relatively to peel the tail end of the rubberized flexible wire row (601).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711337635.0A CN108231278B (en) | 2017-12-14 | 2017-12-14 | laser processing technology for flat cable of conductive wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711337635.0A CN108231278B (en) | 2017-12-14 | 2017-12-14 | laser processing technology for flat cable of conductive wire |
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| Publication Number | Publication Date |
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| CN108231278A CN108231278A (en) | 2018-06-29 |
| CN108231278B true CN108231278B (en) | 2019-12-17 |
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| CN113013712B (en) * | 2021-03-02 | 2022-11-29 | 深圳市佳宏源电子有限公司 | FFC flat cable grounding mechanism machining method and device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303188A (en) * | 2011-07-28 | 2012-01-04 | 武汉凌云光电科技有限责任公司 | Laser welding device for superfine coaxial ribbon cable connector and welding process thereof |
| CN106782888A (en) * | 2016-12-26 | 2017-05-31 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic processing machine of soft arranging wire pipe |
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2017
- 2017-12-14 CN CN201711337635.0A patent/CN108231278B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303188A (en) * | 2011-07-28 | 2012-01-04 | 武汉凌云光电科技有限责任公司 | Laser welding device for superfine coaxial ribbon cable connector and welding process thereof |
| CN106782888A (en) * | 2016-12-26 | 2017-05-31 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic processing machine of soft arranging wire pipe |
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Effective date of registration: 20211222 Address after: 528000 one of the third and fourth floors, No. 6, Huafu Road, Xinghua Industrial Zone, Ronggui Bianjiao neighborhood committee, Shunde District, Foshan City, Guangdong Province Patentee after: Foshan Shunde shunlang Electric Appliance Co.,Ltd. Address before: 325000 18 Xihe Road, Longwan village, Yaoxi street, Longwan District, Wenzhou City, Zhejiang Province Patentee before: Chen Shouchun |
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