CN109166663A - Soft arranging wire fixed length cutting means and soft arranging wire production equipment - Google Patents
Soft arranging wire fixed length cutting means and soft arranging wire production equipment Download PDFInfo
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- CN109166663A CN109166663A CN201810823971.4A CN201810823971A CN109166663A CN 109166663 A CN109166663 A CN 109166663A CN 201810823971 A CN201810823971 A CN 201810823971A CN 109166663 A CN109166663 A CN 109166663A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0006—Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to the production technical fields of data line.Soft arranging wire fixed length cutting means, including mounting base, charging wheel assembly, punishment in advance component, channel adjust component, the component that reloads, cut component, binder component and feedboard；Component, the component that reloads are adjusted along winding displacement direction of travel charging wheel assembly, punishment in advance component, channel, cut component and binder component is arranged successively；Feedboard is mounted on the feed end of mounting base；Charging wheel assembly is connected on the feed end of feedboard；Punishment in advance component is mounted on feedboard；Channel adjusts component, the component that reloads, cuts component and binder component is in mounting base.The advantages of soft arranging wire fixed length cutting means is to ensure that winding displacement steadily mobile not fold, improves the yield rate cut.
Description
Technical field
The present invention relates to the production technical fields of data line, especially soft arranging wire production equipment.
Background technique
Soft arranging wire can arbitrarily select wire count and spacing, keep on line more convenient, greatly reduce the volume of electronic product,
Reduce production cost, improve production efficiency, be best suited between moving parts and mainboard, pcb board between pcb board, miniaturization
It is used in electrical equipment as data transmission cable.It is now widely used for the signal transmission of various electronic equipments.Soft arranging wire be by
Coiled winding displacement is cut into the cell block of needs, and then subsequent assembling uses.Pleat is easy to produce in the transmission process of soft arranging wire
Wrinkle, coiled soft arranging wire are also possible to that there are flaws, and cut the reasons such as not in place, and it is higher that soft arranging wire produces defect rate, need
It is screened after cutting, processing efficiency is low.
Summary of the invention
It is an object of the present invention to provide a kind of soft arranging wire fixed length cutting means for cutting high yield rate.Of the invention is another
One goal of the invention is to provide one kind and is automatically finished feeding, cuts preceding soft arranging wire appearance detection, cut rear soft arranging wire appearance inspection
Survey and screen the soft arranging wire production equipment of blanking.
To achieve the goals above, the invention adopts the following technical scheme: soft arranging wire fixed length cutting means, including installation
Seat, charging wheel assembly, punishment in advance component, channel adjust component, the component that reloads, cut component, binder component and feedboard；Along winding displacement
Direction of travel charging wheel assembly, punishment in advance component, channel adjust component, the component that reloads, cut component and binder component is arranged successively；
Feedboard is mounted on the feed end of mounting base；Charging wheel assembly is connected on the feed end of feedboard；Punishment in advance component is mounted on
On feedboard；Channel adjusts component, the component that reloads, cuts component and binder component is in mounting base；
Punishment in advance component includes tank cover plate, sucker plate and lower suction plate；Lower suction plate is mounted on feedboard, sucker plate and lower air-breathing
Plate is connected, and is provided with suction hole on sucker plate；Tank cover plate is mounted on the both ends of sucker plate input and output material, and tank cover plate bottom end is provided with
With the matched crossed beam trunking of winding displacement width and thickness；
It includes adjusting plate, lower groove bar and two pieces of adjustable plates that channel, which adjusts component,；It adjusts plate to be mounted in mounting base, lower groove bar
In adjusting below plate, two pieces of adjustable plates disposed in parallel, which are in, to be adjusted above plate, and winding displacement is between two pieces of adjustable plates
Adjusting plate on, adjustable plate pass through adjust plate be connected with lower groove bar；
The component that reloads includes the second motor, the second V belt translation component, the compression bar that reloads, roller mounting plate, lower driving roller, upper adjusting
Roller adjusts screw, the first spring and dovetail plywood；Roller mounting plate is mounted in mounting base, lower driving roller rotation connection
In roller mounting plate, the upper shaft for adjusting roller be in the vertical slot of roller mounting plate, and winding displacement is across lower driving roller and upper
It adjusts between roller；Second motor is mounted in mounting base, and the second motor drives roller by the way that the connection of the second V belt translation component is lower；
It adjusts screw to be connected on roller mounting plate, adjusts screw by adjusting roller in the connection of the first spring；The compression bar that reloads passes through pin
For axis connection in roller mounting plate, compression bar end of reloading is in the lower section of up-regulation section roller shaft, adjusts in compression bar control of reloading
Roller moves up and down in vertical slot；The compression bar that reloads is in U-shape, and two free ends of compression bar of reloading are respectively at the shaft for adjusting roller
Lower section；Dovetail plywood is mounted in mounting base, and dovetail plywood is in upper adjusting roller and cuts between component, and winding displacement passes through swallow
Tail plywood；
Cutting component includes third motor, fixing cutter, mobile fracture knife, lifting knife rest, wear-resisting ring and eccentric wheel；Third motor peace
In mounting base, eccentric wheel is connected on third motor output shaft, and wear-resisting ring is nested on eccentric wheel；Fixing cutter is mounted on
It fills on seat；Mobile fracture knife is movably connected on lifting knife rest, lifting knife rest vertical shift cooperation in mounting base, fixing cutter and
Mobile fracture knife upper and lower position matching；Wear-resisting ring lateral wall contact lifting knife rest, third motor control lifting knife by eccentric wheel
Frame moves up and down；
Binder component includes fixed block, binder block and second spring；Fixed block is mounted on mobile fracture knife, the company on binder block
Spindle is movably connected on fixed block, and second spring is socketed in the connecting shaft between fixed block and binder block, and binder block is along solid
Determine block to move up and down；Binder block bottom is in the lower section of mobile fracture knife blade；
Preferably, feeding the feed wheel that wheel assembly includes feed wheel mounting rack and is connected thereto, feed wheel is pacified in feed wheel
Shelve rotation.
Preferably, fixing cutter is in the U-shaped of blade upward, mobile fracture knife blade is downward.
Soft arranging wire production equipment, feeding device including rack and thereon, feeding CCD vision inspection apparatus, material arranging apparatus,
First conveying robot unit, appearance CCD vision inspection apparatus, move material device, the second conveying robot unit, discharging device and
Soft arranging wire fixed length cutting means described in claim cut dress along the direction of travel feeding device of soft arranging wire, soft arranging wire fixed length
It sets, material arranging apparatus, move and expect that device and discharging device are arranged successively, pass through the first handling machinery between material arranging apparatus and shifting material device
Arm device linking, moves between material device and discharging device and is connected by the second conveying robot unit；Mounting base passes through fastening strip
It is mounted on the rack；Feeding CCD vision inspection apparatus position and punishment in advance component matching.
Preferably, feeding device includes feeding pedestal, winding displacement disk, first motor, first band transmission component, fixes and lead
Wheel, fibre optical sensor compress guide wheel and discharging guide wheel assembly；Feeding pedestal is fixed on the rack, the middle shaft of winding displacement disk
It is mounted on above feeding pedestal；First motor is fixed on feeding pedestal, and first motor output shaft passes through first band transmission component
It is connect with the shaft of winding displacement disk；Stator ring and fibre optical sensor are arranged on feeding pedestal；Guide wheel one end is compressed to be mounted on
Expect pedestal on hole seat in, the other end be equipped with rotation idler wheel around；Discharging guide wheel assembly is mounted on the discharge end of feeding pedestal；
Feed wheel assembly and discharging guide wheel assembly location matches；Discharging guide wheel assembly is led including discharging pedestal, discharging guiding axis and two
To disk, the base bottom that discharges is fixed on feeding pedestal, and discharging guiding axis both ends are movably connected in discharging pedestal top, and discharging is led
It is rotated on discharging pedestal to axis；Two positioning disks are actively socketed on discharging guiding axis, the distance between two positioning disks
Width with winding displacement.
Preferably, appearance CCD vision inspection apparatus includes lower surface detection device and upper surface detection device, lower surface
Detection device and upper surface detection device are mounted on the rack；Lower surface detection device position is in material arranging apparatus and moves material device
Between；Upper surface detection device position is corresponding to move material device.
Preferably, discharging device is two groups, it is separately mounted to move material device two sides, one group is qualified product discharging, another
Group is rejected product discharging.
Using the soft arranging wire fixed length cutting means of above-mentioned technical proposal, winding displacement enters punishment in advance group after feeding wheel assembly
Winding displacement is flattened and is positioned by part, punishment in advance component；Adjusting component by channel prevents winding displacement or so play；The component that reloads is for the row of driving
Line, and in the unexpected situations such as winding displacement blocking or replacement winding displacement, it is replaced by the component；It is arranged by cutting component
Line is cut, and the uniformity for cutting fracture is improved by binder component.The advantages of soft arranging wire fixed length cutting means is to ensure that winding displacement
Steady mobile not fold, improves the yield rate cut.Using the soft arranging wire production equipment of above-mentioned technical proposal, feeding device
For placing the winding displacement of package, and deliver into fixed length cutting means.Feeding CCD vision inspection apparatus is cut for detecting fixed length
Winding displacement appearance before.Soft arranging wire fixed length cutting means cut winding displacement for fixed length.Material arranging apparatus is used for the winding displacement after cutting
Arrangement pressing is carried out, the accuracy of subsequent detection is improved.The winding displacement that first conveying robot unit is used to cut is filled from reason material
It sets and is transported on shifting material device.Winding displacement after appearance CCD vision inspection apparatus cuts fixed length is outer from the progress of upper and lower both direction
Looks detection.Material device is moved for moving material.Second conveying robot unit is used to remove the winding displacement moved on material device by the selection result
It transports on corresponding discharging device and transports.The advantages of soft arranging wire production equipment is to be automatically finished feeding, cut preceding soft arranging wire
Appearance detection cuts rear soft arranging wire appearance detection and screening blanking, and processing efficiency and machining yield are high.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of feeding device of the embodiment of the present invention.
Fig. 3 is the configuration schematic diagram of feeding of embodiment of the present invention CCD vision inspection apparatus.
Fig. 4 is the configuration schematic diagram of fixed length of embodiment of the present invention cutting means.
Fig. 5 is the configuration schematic diagram of punishment in advance of embodiment of the present invention component.
Fig. 6 is the configuration schematic diagram that channel of the embodiment of the present invention adjusts component.
Fig. 7 is that the embodiment of the present invention is reloaded the configuration schematic diagram of component.
Fig. 8 is the configuration schematic diagram that the embodiment of the present invention cuts component.
Fig. 9 is the configuration schematic diagram of binder of embodiment of the present invention component.
Figure 10 is the configuration schematic diagram of material arranging apparatus of the embodiment of the present invention.
Figure 11 is the configuration schematic diagram of the first conveying robot unit of the embodiment of the present invention.
Figure 12 is the structural schematic diagram of lower surface of embodiment of the present invention detection device.
Figure 13 is the structural schematic diagram of upper surface of embodiment of the present invention detection device.
Figure 14 is the configuration schematic diagram that the embodiment of the present invention moves material device.
Figure 15 is the configuration schematic diagram of the second conveying robot unit of the embodiment of the present invention.
Figure 16 is the configuration schematic diagram of discharging device of the embodiment of the present invention.
Specific embodiment
The present invention is described further below with reference to Fig. 1-Figure 16.
The soft arranging wire production equipment as shown in Fig. 1-Figure 16, feeding device 1 including rack 10 and thereon, feeding CCD view
Feel detection device 2, soft arranging wire fixed length cutting means 3, material arranging apparatus 4, the first conveying robot unit 5, appearance CCD vision-based detection
Device 6 moves material device 7, the second conveying robot unit 8 and discharging device 9, along the direction of travel feeding device 1, soft of soft arranging wire
Winding displacement fixed length cutting means 3, material arranging apparatus 4 move and expect that device 7 and discharging device 9 are arranged successively, material arranging apparatus 4 and shifting material device 7
Between by the first conveying robot unit 5 be connected, move material device 7 and discharging device 9 between by the second conveying robot fill
Set 8 linkings.
Feeding device 1 is used to place the winding displacement of package, and delivers into soft arranging wire fixed length cutting means 3.Feeding CCD vision
Detection device 2 is used to detect the winding displacement appearance before fixed length is cut.Soft arranging wire fixed length cutting means 3 cut winding displacement for fixed length.
Material arranging apparatus 4 is used to the winding displacement after cutting carrying out arrangement pressing, improves the accuracy of subsequent detection.First conveying robot dress
5 are set for the winding displacement cut to be transported to shifting material device 7 from material arranging apparatus 4.Appearance CCD vision inspection apparatus 6 cuts out fixed length
Winding displacement after cutting carries out appearance detection from upper and lower both direction.Material device 7 is moved for moving material.Second conveying robot unit 8 is used
It is transported in the winding displacement moved on material device 7 to be transported on corresponding discharging device 9 by the selection result.
As shown in Fig. 2, feeding device 1 includes feeding pedestal 11, winding displacement disk 12, first motor 13, first band transmission component
14, stator ring 15, fibre optical sensor 16, compression guide wheel 17 and discharging guide wheel assembly 18.Feeding pedestal 11 is fixed at machine
On frame 10, the middle shaft of winding displacement disk 12 is mounted on 11 top of feeding pedestal, is used to place coiled winding displacement in winding displacement disk 12.First
Motor 13 is fixed on feeding pedestal 11, and 13 output shaft of first motor passes through the shaft of first band transmission component 14 and winding displacement disk 12
Connection, first band transmission component 14 include active synchronization wheel, driven synchronizing wheel and synchronous belt.Stator ring 15 and fibre optical sensor
16 are arranged on feeding pedestal 11, and stator ring 15 is for being oriented to winding displacement, 16 face winding displacement of fibre optical sensor.Compress guide wheel 17 1
It holds and is mounted in the hole seat on feeding pedestal 11, the other end is equipped with the idler wheel of rotation around in compression guide wheel 17 when winding displacement is fed
Lower section compresses guide wheel 17 and compresses winding displacement by gravity.Discharging guide wheel assembly 18 is mounted on the discharge end of feeding pedestal 11, out
Expect that guide wheel assembly 18 includes discharging pedestal, discharging guiding axis and two positioning disks, discharging base bottom is fixed on feeding pedestal 11
On, discharging guiding axis both ends are movably connected in discharging pedestal top, and discharging guiding axis rotates on discharging pedestal.Two positioning disks
It is actively socketed on discharging guiding axis, the distance between two positioning disks match the width of winding displacement, are going out by adjusting positioning disk
The position on guiding axis is expected to adapt to the winding displacement of different in width.
Feeding device 1 drives the rotation of winding displacement disk 12 to realize blowing at work, by first motor 13, the row on winding displacement disk 12
Line passes sequentially through stator ring 15, compression guide wheel 17 and discharging guiding axis and enters soft arranging wire fixed length cutting means 3.When feeding is without material
When, pass through warning reminding after being detected by fibre optical sensor 16.
As shown in figure 3, feeding CCD vision inspection apparatus 2 includes fixed bracket 21, optical axis 22, fixing clip 23, adjusts and stand
Column 24, first camera connection component 25, first light source connection component 26, first light source 27 and the first CCD detect camera 28.
Fixed 21 bottom of bracket is fixed in rack 10, and two cylindrical optical axises 22 are horizontally arranged on fixed bracket 21.
Fixing clip 23 is connected on optical axis 22, and 24 lower end of adjusting post is connect with fixing clip 23, fixing clip 23 and tune thereon
It is adjustable to save position of the column 24 on optical axis 22.First light source 27 is connected to adjusting by first light source connection component 26 and stands
On column 24, the first CCD detection camera 28 is connected on adjusting post 24 by first camera connection component 25, the first CCD detection
The camera lens of camera 28 is towards the winding displacement on soft arranging wire fixed length cutting means 3.The position of first light source 27 and the first CCD detection camera 28
It sets and is adjusted respectively by first light source connection component 26 and first camera connection component 25.
At work, the position of adjusting post 24 in the lateral direction passes through fixing clip to feeding CCD vision inspection apparatus 2
23 adjustment, fixing clip 23 is fixed on optical axis 22 after position determines.Connected by first light source connection component 26 and first camera
Connected components 25 adjust separately the position of first light source 27 and the first CCD detection camera 28, make the camera lens of the first CCD detection camera 28
Face winding displacement straight down, first light source 27 illuminate the winding displacement of 28 lower section of the first CCD detection camera obliquely.First CCD detection
Whether the appearance that camera 28 detects winding displacement is qualified, i.e. whether detection winding displacement is smooth, and whether length, width and front pattern are qualified.
As shown in Fig. 4-Fig. 9, soft arranging wire fixed length cutting means 3 include mounting base 31, charging wheel assembly 32, punishment in advance component
33, channel adjusts component 34, the component 35 that reloads, cuts component 36, binder component 37, fastening strip 38 and feedboard 39.Along winding displacement
Direction of travel charging wheel assembly 32, punishment in advance component 33, channel adjust component 34, the component 35 that reloads, cut component 36 and binder group
Part 37 is arranged successively.Mounting base 31 is mounted in rack 10 by fastening strip 38, and feedboard 39 is mounted on the charging of mounting base 31
On end.
Charging wheel assembly 32 is connected on the feed end of feedboard 39, charging wheel assembly 32 and discharging 18 position of guide wheel assembly
Matching.Punishment in advance component 33 is mounted on feedboard 39, and 2 position of feeding CCD vision inspection apparatus is matched with punishment in advance component 33, punishment in advance
Component 33 is used to flatten and inhale the flat winding displacement being disposed therein, and feeding CCD vision inspection apparatus 2 is to the winding displacement on punishment in advance component 33
Carry out appearance detection.Channel adjusts component 34, the component 35 that reloads, cuts component 36 and binder component 37 is in mounting base 31,
Channel adjusts component 34 and carries out width direction limit to winding displacement.The component 35 that reloads is used to that winding displacement to be driven to feed, and can be here
Replace winding displacement.Component 36 is cut for winding displacement to be cut into segment, is assisted during cutting by 37 binder of binder component.
At work, winding displacement enters punishment in advance component 33 to soft arranging wire fixed length cutting means 3 after feeding wheel assembly 32, at this
Place flattens winding displacement, and CCD vision inspection apparatus 2 carries out appearance detection to the winding displacement on punishment in advance component 33.Winding displacement passes through channel tune
Section component 34 prevents left and right play.The component 35 that reloads changes gear for driving winding displacement, and in unexpected situations such as winding displacement blockings or more
When line, replaced by the component.It is cut finally by component 36 is cut, fracture is cut by the raising of binder component 37
Uniformity, the winding displacement of cutting enter material arranging apparatus 4.
Charging wheel assembly 32 includes feed wheel mounting rack and the feed wheel being connected thereto, and feed wheel is in feed wheel mounting rack
Upper rotation, feed wheel and discharging guiding axis location matches, charging wheel assembly 32 are used for the charging of winding displacement.
Punishment in advance component 33 includes tank cover plate 331, sucker plate 332 and lower suction plate 333.Lower suction plate 333 is mounted on charging
On plate 39, sucker plate 332 is connected with lower suction plate 333, is provided with suction hole on sucker plate 332.Tank cover plate 331 is mounted on suction
The both ends of 332 input and output material of orifice plate, 331 bottom end of tank cover plate are provided with and the matched crossed beam trunking of winding displacement width and thickness.
Punishment in advance component 33 at work, the width direction of winding displacement is limited by tank cover plate 331, and winding displacement passes through crossed beam trunking and prevents from arranging
Winding displacement suction is put down on sucker plate 332 by sucker plate 332, makes the smooth accurate positioning of winding displacement, be convenient for feeding CCD vision by line corrugation
Detection device 2 detects.
It includes adjusting plate 341, lower groove bar 342 and two pieces of adjustable plates 343 that channel, which adjusts component 34,.Plate 341 is adjusted to pacify
In mounting base 31, lower groove bar 342, which is in, adjusts 341 lower section of plate, and it is flat that two pieces of adjustable plates 343 disposed in parallel are in adjusting
341 top of plate, winding displacement are on the adjusting plate 341 between two pieces of adjustable plates, and adjustable plate 343, which passes through, adjusts plate 341 under
Groove bar 342 is connected, and specifically adjustable plate 343 is connected with lower groove bar 342 by the T-nut in bolt 344 and lower groove bar 342
It connects, winding displacement is passed through between two adjustable plates 343, adjusts the mutual distance of two adjustable plates 343 to adapt to the row of different in width
Line positions it.
The component 35 that reloads includes the second motor 351, the second V belt translation component 352, the compression bar 353 that reloads, roller mounting plate
354, lower driving roller 355, upper adjusting roller 356, adjusting screw 357, the first spring 358 and dovetail plywood 359.
Roller mounting plate 354 is mounted in mounting base 31, and lower driving roller 355 is rotatably connected in roller mounting plate 354,
The upper shaft for adjusting roller 356 is in the vertical slot of roller mounting plate 354, and winding displacement passes through lower driving roller 355 and upper adjusting is rolled
Between cylinder 356.Second motor 351 is mounted in mounting base 31, under the second motor 351 is connected by the second V belt translation component 352
Roller 355 is driven, power is transmitted to lower driving roller 355 from the second motor 351.It adjusts screw 357 and is connected to roller installation
On plate 354, screw 357 is adjusted by adjusting roller 356 in the connection of the first spring 358,357 lower end of screw is adjusted and passes through the first bullet
Spring 358 pushes upper adjusting roller 356, and lower surging is controlled by adjusting screw 357.The compression bar 353 that reloads is connected to by pin shaft
In roller mounting plate 354,353 end of compression bar of reloading is in the lower section for raising section 356 shaft of roller, in the compression bar 353 that reloads control
Roller 356 is adjusted to move up and down in vertical slot.The compression bar 353 that reloads is in U-shape, and two free ends of compression bar of reloading are respectively at adjusting
The lower section of the shaft of roller 356, presses downwards the compression bar that reloads, reload two free ends of compression bar by it is upper adjust roller 356 shaft
Tilting makes to adjust the rising of roller 356.Dovetail plywood 359 is mounted in mounting base 31, and winding displacement passes through dovetail plywood 359, dovetail
Plywood 359 is in upper adjusting roller 356 and cuts between component 36, i.e., dovetail plywood 359 is located at lower driving roller 355 and up-regulation
It saves behind roller 356, for limiting winding displacement.
Component 35 reload at work, drives lower driving roller 355 to rotate clockwise by the second motor 351, and upper adjusting
Winding displacement is pressed on lower driving roller 355 by roller 356, and the movement of winding displacement is realized by frictional force.When occur winding displacement blocking, pleat
Wrinkle or reload etc. situations when, reloaded compression bar 353 by manpower pushing, will be lifted on upper adjusting roller 356 by lever principle, from
And winding displacement therein is unclamped, realization is reloaded.
Cutting component 36 includes third motor 361, fixing cutter 362, mobile fracture knife 363, lifting knife rest 364, wear-resisting ring
365 and eccentric wheel 366.Third motor 361 is mounted in mounting base 31, and eccentric wheel 366 is connected to 361 output shaft of third motor
On, wear-resisting ring 365 is nested on eccentric wheel 366.Fixing cutter 362 is mounted in mounting base 31, fixing cutter 362 in blade upward
U-shaped.Mobile fracture knife 363 is movably connected on lifting knife rest 364, and downward, lifting knife rest 364 is perpendicular for mobile 363 blade of fracture knife
The dynamic cooperation of translation is in mounting base 31, fixing cutter 362 and mobile 363 upper and lower position of fracture knife matching.365 lateral wall of wear-resisting ring connects
Touching lifting knife rest 364, third motor 361 are moved up and down by the control lifting knife rest 364 of eccentric wheel 366.
It cuts component 36 at work, is rotated by third motor 361 with movable eccentric wheel 366, eccentric wheel 366 drives lifting knife
Frame 364 is gone up and down, and is cut off winding displacement by mobile fracture knife 363 and fixing cutter 362 in lifting process.
Binder component 37 includes fixed block 371, binder block 372 and second spring 373.Fixed block 371 is mounted on mobile disconnected
Expect on knife 363, the connecting shaft on binder block 372 is movably connected on fixed block 371, and second spring 373 is socketed in fixed block 371
In connecting shaft between binder block 372, binder block 372 is moved up and down along fixed block 371.372 bottom of binder block is in movement
The lower section of 363 blade of fracture knife.
Binder component 37 moves up and down together with mobile fracture knife 363, is first pushed winding displacement by binder block 372, so
It moves back dynamic circuit breaker material knife 363 and cuts off winding displacement, improve the quality of notch.
As shown in Figure 10, material arranging apparatus 4 includes splicing seat 41, the first cylinder 42, first linearly shifting rail assembly 43, splicing plate
44, material-pressing rack 45, the second cylinder 46, second linearly move rail assembly 47, link block 48, third cylinder 49 and binder bar assembly 410.
Splicing seat 41 is fixed in rack 10.Splicing plate 44 is mounted on splicing seat by the first linear rail assembly 43 that moves
On 41,44 feed end of splicing plate is connected with component 36 is cut, and splicing plate 44 is equipped with suction hole, and suction hole is for drawing winding displacement a
Make its positioning.First cylinder 42 is fixed on splicing seat 41, and 42 telescopic end of the first cylinder is connected by folded plate 411 with splicing plate 44
It connects, 411 bottom end of folded plate is connected on the first linear shifting rail assembly 43, and the first cylinder 42 controls splicing plate 44 along the first linear shifting rail
Component 43 is mobile.Material-pressing rack 45 is fixed in rack 10, and material-pressing rack 45 is located at 41 side of splicing seat.Second linear shifting rail assembly 47
It is mounted on material-pressing rack 45, link block 48 is connected on the second linear shifting rail assembly 47, and the second cylinder 46 is arranged in material-pressing rack 45
On, 46 telescopic end of the second cylinder is connected with link block 48, and the second cylinder 46 controls link block 48 along the second linear shifting rail assembly
47 is mobile.Third cylinder 49 is arranged on link block 48, and 49 telescopic end of third cylinder is connected with binder bar assembly 410.Binder
Bar assembly 410 includes roller mounting base and roller, and roller turn is connected in roller mounting base, and roller is located on splicing plate 44
Winding displacement is pressed on splicing plate 44 by side, roller.
At work, the first cylinder 42 drives splicing plate 44 to move to left and 3 phase of soft arranging wire fixed length cutting means rank to material arranging apparatus 4
It connects, the winding displacement a cut is accepted on splicing plate 44, is moved to right afterwards.Binder bar assembly 410 drops to row by the drive of third cylinder 49
The upper surface line a, then the second cylinder 46 drives binder bar assembly 410 to move back and forth, since the winding displacement just cut has bending, therefore
It is flattened back and forth by binder bar assembly 410, the getter action through splicing plate 44 after pressing is kept sizing, is convenient for later period winding displacement
Appearance detection.
As shown in figure 11, the first conveying robot unit 5 includes transporting supports 51, the 4th motor 52, third linear shifting rail
Component 53, third V belt translation component 54, the first photoelectric sensor component 55, traversing plate 56, belt fixture block 57, the 4th cylinder 58,
Adjust mounting base 59 and suction plate 510.Transporting supports 51 are arranged in rack 10, and the 4th motor 52 is mounted on transporting supports 51
On, third linear is moved rail assembly 53 and third V belt translation component 54 and is horizontally arranged on transporting supports 51, and traversing plate 56 passes through the
The three linear rail assemblies 53 that move are mounted on transporting supports 51, and traversing plate 56 passes through belt fixture block 57 and third V belt translation component 54
Synchronous band connection, realizes the transmitting of power.First photoelectric sensor component 55 is fixedly mounted on transporting supports 51.4th cylinder
58 are arranged on traversing plate 56, and 58 telescopic end of the 4th cylinder is connected with mounting base 59 is adjusted, and adjusting mounting base 59 can finely tune
Highly.Suction plate 510, which is mounted on, adjusts 59 bottom end of mounting base, and suction plate 510 is equipped with winding displacement suction hole, passes through winding displacement suction hole
Winding displacement top surface is sucked.
At work, the 4th motor 52 drives first conveying robot unit 5, after the transmission of third V belt translation component 54,
Traversing plate 56 is driven to move back and forth in the horizontal direction, moving distance is controlled by the first photoelectric sensor component 55.4th cylinder
58 drive suction plates 510 move back and forth in the vertical direction, to realize the handling work of winding displacement.
First conveying robot unit 5 is used to winding displacement being transported to shifting material device 7 from material arranging apparatus 4, is carrying
Lower surface is first checked in the process, reexamines upper surface after being placed on shifting material device 7.
As shown in Figure 12 and Figure 13, appearance CCD vision inspection apparatus 6 includes that lower surface detection device 61 and upper surface are detected
Device 62, lower surface detection device 61 and upper surface detection device 62 are mounted on the rack.
Detection device 61 position in lower surface is in material arranging apparatus 4 and moves between material device 7.Lower surface detection device 61 includes
Camera 612 is detected in first fixed bracket 611 and lower surface thereon, and the first fixed bracket 611 is mounted on the rack, lower surface
Detection camera 612 is in 510 lower section of suction plate, and camera 612 is detected towards 510 bottom surface of suction plate in lower surface.
First conveying robot unit 5 by winding displacement from material arranging apparatus 4 be transported to shifting material device 7 during, lower surface inspection
It surveys device 61 and appearance detection is carried out to the lower surface of winding displacement, determine and whether accurately to cut, whether winding displacement lower surface appearance conforms to
It asks.
Detection device 62 position in upper surface is corresponding to move material device 7.Upper surface detection device 62 includes the second fixed bracket 621
And top-surface inspection 622 thereon, the second fixed bracket 621 are mounted on the rack, top-surface inspection 622 is in
510 top of suction plate, top-surface inspection 622 expect 510 top surface of suction plate on device 7 towards shifting.
For winding displacement when to moving on material device 7, upper surface detection device 62 carries out appearance detection to the upper surface of winding displacement, determines
Whether accurate, whether winding displacement upper surface appearance meets the requirements if cutting.
As shown in figure 14, moving material device 7 includes moving to expect that pedestal 71, the 5th motor the 72, the 4th linearly move rail assembly the 73, the 4th
V belt translation component 74, connection fixture block 75, conveying microscope carrier 76, fibre optical sensor 77 and the second photoelectric sensor component 78.Move material bottom
Seat 71 is fixedly mounted in rack 10, and connection fixture block 75 is mounted on shifting material pedestal 71 by the 4th linear rail assembly 73 that moves, and is led to
Cross the 4th V belt translation component 74 transmitting power.Conveying microscope carrier 76 is connected with fixture block 75 is connect, and conveying 76 upper surface of microscope carrier is equipped with
Stomata is for drawing winding displacement.The setting of fibre optical sensor 77 expects 71 side of pedestal in shifting, and fibre optical sensor 77 is for detecting conveying load
After platform 76 is shifted to the right to certain position, control upper surface detection device 62 works.
Winding displacement is transported to the feed end moved on material device 7, upper surface by the first conveying robot unit 5 from material arranging apparatus 4
Detection device 62 first carries out appearance detection to the upper surface of winding displacement.Then it is driven by the 5th motor 72, through the 4th V belt translation component
After 74 transmissions, conveying microscope carrier 76 is driven to move left and right, conveying 76 upper end of microscope carrier adsorbs winding displacement, and winding displacement is moved to discharge end.
As shown in figure 15, the second conveying robot unit 8 include the second barrow 81, mobile mould group 82, right angle connecting plate 83,
Installation riser the 84, the 5th linearly moves rail assembly 85, lead screw 86, feed screw nut 87, the 6th motor 88, sucker mounting rack 89 and sucker
810.Mobile mould group 82 is mounted in rack 10 by the second barrow 81, and right angle connecting plate 83 is mounted on the movement of mobile mould group 82
On plate 811, installation riser 84 is vertically installed on right angle connecting plate 83.Feed screw nut 87 is installed by the 5th linear rail assembly 85 that moves
In installation riser 84,88 output shaft of the 6th motor is connected with lead screw 86 to be mounted in installation riser 84.Lead screw 86 and lead screw
Nut 87 forms screw pair connection, and sucker mounting rack 89 is mounted on feed screw nut 87, and sucker 810 is mounted on sucker installation
On 89 lower end of frame, sucker 810 be it is multiple, adjustable adjacent 810 spacing of sucker is to draw the winding displacement of different length.
Second conveying robot unit 8 at work, is moved horizontally by the mobile realization of mould group 82, is driven by the 6th motor 88
It is dynamic, it drives sucker 810 to realize vertical shift after screw pair is driven, the both ends of winding displacement is sucked by sucker 810, realize winding displacement
Carrying.
As shown in figure 16, discharging device 9 includes discharge rack 91, outfeed belt 92, the 7th motor 93, the 5th V belt translation component
94 and sense counter 95.Discharge rack 91 is fixed in rack 10, and outfeed belt 92 and the 7th motor 93 are mounted on discharge rack 91
On.7th motor, 93 output end drives outfeed belt 92 to move by the 5th V belt translation component 94.The setting of sense counter 95 exists
On discharge rack 91, for counting.
Discharging device 9 is two groups, is separately mounted to move material 7 two sides of device, one group is qualified product discharging, and another group is not conform to
The discharging of lattice product.
Discharging device 9 drives outfeed belt 92 to be moved to the left at work, by the 7th motor 93, when code on outfeed belt 92
It is transported after a certain number of winding displacements by outfeed belt 92, and completes to count by sense counter 95.
When work, feeding is realized by feeding device 1 first, appearance is detected by feeding CCD vision inspection apparatus 2 after feeding,
For example whether fold, length and width whether contract, if having broken string etc..Coiled winding displacement enters soft arranging wire fixed length cutting means
It is cut in 3, winding displacement enters in material arranging apparatus 4 after cutting to be flattened, and is then carried winding displacement by the first conveying robot unit 5
Device 7 is expected to moving, and is detected outside winding displacement upper and lower surfaces during carrying and moving material by appearance CCD vision inspection apparatus 6
Whether looks, that is, it is qualified to cut.Product is divided into qualified product and rejected product according to testing result, respectively by the second conveying robot
Device 8 is transported in discharging device 9 and transports.
Claims (6)
1. soft arranging wire fixed length cutting means, it is characterised in that including mounting base (31), charging wheel assembly (32), punishment in advance component
(33), channel adjusts component (34), the component that reloads (35), cuts component (36), binder component (37) and feedboard (39)；Along row
Line direction of travel charging wheel assembly (32), punishment in advance component (33), channel adjust component (34), the component that reloads (35), cut component
(36) it is arranged successively with binder component (37)；Feedboard (39) is mounted on the feed end of mounting base (31)；Feed wheel assembly
(32) it is connected on the feed end of feedboard (39)；Punishment in advance component (33) is mounted on feedboard (39)；Channel adjusts component
(34), reload component (35), cut component (36) and binder component (37) is in mounting base (31)；
Punishment in advance component (33) includes tank cover plate (331), sucker plate (332) and lower suction plate (333)；Lower suction plate (333) installation
On feedboard (39), sucker plate (332) is connected with lower suction plate (333), and sucker plate is provided with suction hole on (332)；Slot
Cover board (331) is mounted on the both ends of sucker plate (332) input and output material, and tank cover plate (331) bottom end is provided with and winding displacement width and thickness
Matched crossed beam trunking；
It includes adjusting plate (341), lower groove bar (342) and two pieces of adjustable plates (343) that channel, which adjusts component (34),；Adjust plate
(341) it is mounted on mounting base (31), lower groove bar (342), which is in, to be adjusted below plate (341), two pieces of adjustable plates disposed in parallel
(343) in adjusting above plate (341), winding displacement is on the adjusting plate (341) between two pieces of adjustable plates, adjustable plate
(343) adjusting plate (341) is passed through to be connected with lower groove bar (342)；
Reload component (35) include the second motor (351), the second V belt translation component (352), the compression bar that reloads (353), roller installation
Plate (354), upper adjusting roller (356), adjusts screw (357), the first spring (358) and dovetail plywood at lower driving roller (355)
(359)；Roller mounting plate (354) is mounted on mounting base (31), and lower driving roller (355) is rotatably connected on roller mounting plate
(354) in, the upper shaft for adjusting roller (356) is in the vertical slot of roller mounting plate (354), and winding displacement passes through lower driving roller
(355) between upper adjusting roller (356)；Second motor (351) is mounted on mounting base (31), and the second motor (351) passes through
The connection of second V belt translation component (352) is lower to drive roller (355)；Screw (357) are adjusted to be connected on roller mounting plate (354),
Screw (357) are adjusted by adjusting roller (356) in the first spring (358) connection；The compression bar (353) that reloads is connected to by pin shaft
In roller mounting plate (354), the compression bar that reloads (353) end is in the lower section of up-regulation section roller (356) shaft, and reload compression bar
(353) roller (356) are adjusted in control to move up and down in vertical slot；The compression bar (353) that reloads is in U-shape, two freedom of compression bar of reloading
End is respectively at the lower section for adjusting the shaft of roller (356)；Dovetail plywood (359) is mounted on mounting base (31), and dovetail closes
Plate (359) is in upper adjusting roller (356) and cuts between component (36), and winding displacement passes through dovetail plywood (359)；
Cut component (36) include third motor (361), fixing cutter (362), mobile fracture knife (363), lifting knife rest (364),
Wear-resisting ring (365) and eccentric wheel (366)；Third motor (361) is mounted on mounting base (31), and eccentric wheel (366) is connected to
On three motors (361) output shaft, wear-resisting ring (365) is nested on eccentric wheel (366)；Fixing cutter (362) is mounted on mounting base
(31) on；Mobile fracture knife (363) are movably connected in lifting knife rest (364), and lifting knife rest (364) vertical shift cooperation is being pacified
It fills in seat (31), fixing cutter (362) and mobile fracture knife (363) upper and lower position matching；The contact lifting of wear-resisting ring (365) lateral wall
Knife rest (364), third motor (361) are moved up and down by eccentric wheel (366) control lifting knife rest (364)；
Binder component (37) includes fixed block (371), binder block (372) and second spring (373)；Fixed block (371) is mounted on
On mobile fracture knife (363), the connecting shaft on binder block (372) is movably connected on fixed block (371), second spring (373)
It is socketed in the connecting shaft between fixed block (371) and binder block (372), binder block (372) moves down along fixed block (371)
It is dynamic；Binder block (372) bottom is in the lower section of mobile fracture knife (363) blade；
Soft arranging wire fixed length cutting means according to claim 1, it is characterised in that charging wheel assembly (32) includes feed wheel
Mounting rack and the feed wheel being connected thereto, feed wheel rotate on feed wheel mounting rack.
2. soft arranging wire fixed length cutting means according to claim 1, it is characterised in that fixing cutter (362) in blade upward
U-shaped, mobile fracture knife (363) blade is downward.
3. soft arranging wire production equipment, it is characterised in that feeding device (1) including rack (10) and thereon, the inspection of feeding CCD vision
It surveys device (2), material arranging apparatus (4), the first conveying robot unit (5), appearance CCD vision inspection apparatus (6), move material device
(7), the second conveying robot unit (8), discharging device (9) and soft arranging wire fixed length cutting means (3) described in claim 1,
Along the direction of travel feeding device (1) of soft arranging wire, soft arranging wire fixed length cutting means (3), material arranging apparatus (4), move material device (7) and
Discharging device (9) is arranged successively, and is held in the mouth between material arranging apparatus (4) and shifting material device (7) by the first conveying robot unit (5)
It connects, moves between material device (7) and discharging device (9) and be connected by the second conveying robot unit (8)；Mounting base (31) passes through folder
Tight item (38) is mounted on rack (10)；Feeding CCD vision inspection apparatus (2) position is matched with punishment in advance component (33).
4. soft arranging wire production equipment according to claim 3, it is characterised in that feeding device (1) includes feeding pedestal
(11), winding displacement disk (12), first motor (13), first band transmission component (14), stator ring (15), fibre optical sensor (16),
Compress guide wheel (17) and discharging guide wheel assembly (18)；Feeding pedestal (11) is fixed on rack (10), winding displacement disk (12)
Middle shaft is mounted on above feeding pedestal (11)；First motor (13) is fixed on feeding pedestal (11), and first motor (13) is defeated
Shaft is connect by first band transmission component (14) with the shaft of winding displacement disk (12)；Stator ring (15) and fibre optical sensor (16)
It is arranged on feeding pedestal (11)；It compresses guide wheel (17) one end to be mounted in the hole seat on feeding pedestal (11), the other end is equipped with
The idler wheel of rotation around；Discharging guide wheel assembly (18) is mounted on the discharge end of feeding pedestal (11)；It feeds wheel assembly (32) and goes out
Expect guide wheel assembly (18) location matches；Discharging guide wheel assembly (18) includes discharging pedestal, discharge guiding axis and two positioning disks, out
Material base bottom is fixed on feeding pedestal (11), and discharging guiding axis both ends are movably connected in discharging pedestal top, discharging guiding
Axis rotates on discharging pedestal；Two positioning disks are actively socketed on discharging guiding axis, the matching of the distance between two positioning disks
The width of winding displacement.
5. soft arranging wire production equipment according to claim 3, it is characterised in that appearance CCD vision inspection apparatus (6) includes
Lower surface detection device (61) and upper surface detection device (62), lower surface detection device (61) and upper surface detection device (62)
It is mounted on the rack；Detection device (61) position in lower surface is in material arranging apparatus (4) and moves between material device (7)；Upper surface inspection
It surveys corresponding move in device (62) position and expects device (7).
6. soft arranging wire production equipment according to claim 3, it is characterised in that discharging device (9) is two groups, is installed respectively
Device (7) two sides are expected moving, and one group is qualified product discharging, and another group is rejected product discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810823971.4A CN109166663A (en) | 2018-07-25 | 2018-07-25 | Soft arranging wire fixed length cutting means and soft arranging wire production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810823971.4A CN109166663A (en) | 2018-07-25 | 2018-07-25 | Soft arranging wire fixed length cutting means and soft arranging wire production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109166663A true CN109166663A (en) | 2019-01-08 |
Family
ID=64897988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810823971.4A Pending CN109166663A (en) | 2018-07-25 | 2018-07-25 | Soft arranging wire fixed length cutting means and soft arranging wire production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109166663A (en) |
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| CN110611239A (en) * | 2019-08-14 | 2019-12-24 | 杭州众道光电科技有限公司 | Driving mechanism of coaxial cable jig |
| CN112499343A (en) * | 2020-12-29 | 2021-03-16 | 深圳市启阳旭科技有限公司 | A unloading cutting equipment in automation for inhaling cotton |
| CN112517807A (en) * | 2020-12-02 | 2021-03-19 | 昆山隆正机电科技有限公司 | Fixed-length drawing and cutting device |
| CN113375558A (en) * | 2021-06-23 | 2021-09-10 | 深圳市泰科盛自动化系统有限公司 | Detection system based on FFC flexible flat cable and Mylar laminating |
| CN113675691A (en) * | 2021-08-26 | 2021-11-19 | 深圳市蓝丝腾科技有限公司 | Circuit assembling process on mobile communication base station equipment |
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| CN113375558A (en) * | 2021-06-23 | 2021-09-10 | 深圳市泰科盛自动化系统有限公司 | Detection system based on FFC flexible flat cable and Mylar laminating |
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