CN107675509A - 一种抗静电抗菌毛领 - Google Patents

一种抗静电抗菌毛领 Download PDF

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CN107675509A
CN107675509A CN201710732790.6A CN201710732790A CN107675509A CN 107675509 A CN107675509 A CN 107675509A CN 201710732790 A CN201710732790 A CN 201710732790A CN 107675509 A CN107675509 A CN 107675509A
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fabric
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刘桓君
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Lanxi City Bapri Ke Technology Services Ltd
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Abstract

一种抗静电抗菌毛领,抗静电抗菌毛领制备方法包括织造、织物浸泡、烘干处理、成包。有益效果为:本发明毛领中含有的抗菌剂破坏细菌质膜,使细菌失去膜势,不能保持正常渗透压而死亡,从而达到抑菌的效果,且电导率高,利用织物中含有特种复合纱的导电特性来传导静电,防止了由于毛领产生静电而吸附灰尘黏附身体,给人以瘙痒等不适感;通过浸渍液处理,使织物具有与橡胶一般良好的粘结性能、热处理温度低、因此能耗低、化学性能稳定、降低了生产的成本、提高成品率、处理后的织物涂层均匀、表面光滑,易编织和缠绕且抗菌抗静电效果稳定。

Description

一种抗静电抗菌毛领
技术领域
本发明涉及纺织技术领域,具体是一种抗静电抗菌毛领。
背景技术
在现实生活中, 人们不可避免地要接触到各种各样的细菌、真菌等微生物。其中一些有害微生物在合适环境条件下会迅速生长繁殖, 并通过接触传播疾病, 影响人们的身体健康,日常生活中,人们使用的纺织品上一般都存在着微生物,它们在适宜的条件下迅速繁殖, 使纺织纤维表面附着杂色、变色、脆化、霉变、虫蛀等, 当织物与人体接触时, 还能引起人体皮肤感染。这些微生物分泌的酶还能分解汗水中的糖分、脂肪酸、皮脂和皮屑以及其它人体分泌物, 使织物产生臭味。目前抗菌织物主要由两种方法制得: 直接采用抗菌纤维制成各类织物和将织物用抗菌整理加工以获得抗菌性能。比较而言, 前者抗菌效果持久, 耐洗性好, 但技术含量高, 难度大, 抗菌纤维的生产较为不易, 对抗菌剂要求高;而后者经整理得到的抗菌织物抗菌效果及耐洗涤性虽不及由抗菌纤维制的织物, 但它具有加工处理过程简单, 应用灵活等特点, 目前仍然是抗菌织物的主要加工方法,通过在织造时在混合纤维中添加导电纤维,提高织物的抗静电性。
现有技术如授权公告号为CN 104070711 B的中国发明专利,公开了抗菌抗静电环保高弹面料的生产工艺,面料是由超细旦丙纶纤维和莫代尔纤维混纺成的粗细度为32~50S的混纺纱线添加粗细度为20~30D 氨纶织造而成,面料中各成分重量比例为超细旦丙纶纤维占 55~76%、莫代尔纤维占 21~38%、氨纶占 3~7%,其生产工艺如下:织造针织单面布→前处理→染色→脱水→剖幅→烘干→定型→成品;在染色过程中,采用两次染色,第一次主要对超细旦丙纶纤维进行染色,第二次主要对莫代尔纤维进行染色;在烘干中,烘干温度为90~100℃,速度为 10~15m/min ;在定型中,定型温度为 120~130℃,速度为 14~18m/min,其优点是:使面料具有抗菌、抗静电、环保、高弹等优良性能,但技术含量高, 难度大, 抗菌纤维的生产较为不易, 对抗菌剂要求高。
发明内容
本发明的目的在于提供一种抗菌效果好、抗静电、透气性好的抗静电抗菌毛领的制备方法。
本发明针对上述技术中提到的问题,采取的技术方案为:一种抗静电抗菌毛领,抗静电抗菌毛领制备方法包括织造、织物浸泡、烘干处理、成包。
织物浸泡步骤为将抗菌剂溶解在树脂中然后配成如乳化液,将织物放在乳化液中充分浸泡,通过树脂能够附于织物表面,将树脂融入至抗菌剂中,通过浸泡、烘干,使其具有抗菌功效。
抗菌剂为一种抗菌纤维浸渍组合物,其主要组分按重量份计为:液体橡胶15~55份、异氰酸酯20~30份、单硬脂酸甘油酯9~21份、尼泊金乙酯1~2.5份、增塑剂2~19份、二氧化钛1~7份、超细二氧化硅2~9份、催化剂1~6份、三聚磷酸钠0.2~0.9份,活性多肽1~2份。上述抗菌剂使用方法简单,通过浸渍液处理的织物,具有与橡胶一般良好的粘结性能和表面光滑,热处理温度低,因此能耗低,化学性能稳定,可降低生产的成本,提高成品率,处理后的织物涂层均匀,表面光滑,易编织和缠绕且抗菌效果稳定。
活性多肽的氨基酸序列为SCASRYASRCRAGRCKGYACRSFGRRSRICKCFRC。在抗菌剂的成分中添加含有活性多肽的抗菌增效剂,可以通过抗菌肽分子中的疏水端插入质膜中,而刚性分子则不能完成这一步,然后两亲性的α螺旋也插入质膜中,从而破坏了脂质双层原有的有序结构,由于两亲性的存在,抗菌肽分子在质膜上形成通道,细菌因而便失去膜势,不能保持正常渗透压而死亡,从而达到抑菌、杀菌的效果。
乳化液的浓度为2~3%,pH值6.5~7.5,通过抗菌剂溶解在树脂中然后配成乳化液,将织物放在乳化液中充分浸渍, 树脂能够附于织物表面使其具有抗菌功效。
烘干处理是将浸泡后的织物在温度80~110℃的温度下进行预烘,然后再在150~165℃的温度下焙烘1.5~2min,通过表面烘干处理,使树脂交联抗菌剂附着于织物表面使其产生持久的抗菌功效,去除纺丝时施加在纤维上的油剂及织造时沾上的油污等消除织物内应力,得到更有弹性,手感更好、穿着舒服的抗静电抗菌织物,该织物适合不同年龄段人群的服装。
织造步骤为:按配方量称取涤纶纤维、竹纤维、粘胶纤维,导电纤维,混纺成混合纤维,将混合纤维放入针织编织机,据设定的组织结构经纬密度编制面料图案,得胚布。通过在织造过程中在混合纤维中混入导电纤维,即按一定规律嵌入含导电纤维的特种复合纱,利用特种复合纱的导电特性来传导静电,使织物抗静电性能比较稳定,制作工艺线路简单。
与现有技术相比,本发明的优点在于:
1.本发明服装面料破坏细菌质膜,使细菌失去膜势,不能保持正常渗透压而死亡,从而达到抑菌的效果,且电导率高,利用织物中含有特种复合纱的导电特性来传导静电,防止了由于衣服产生静电而吸附灰尘黏附身体,给人以瘙痒等不适感。
2.该织物更有弹性,手感更好、穿着舒服,适合不同年龄段人群的服装面料。
3.通过浸渍液处理,使织物具有与橡胶一般良好的粘结性能、热处理温度低、因此能耗低、化学性能稳定、降低了生产的成本、提高成品率、处理后的织物涂层均匀、表面光滑,易编织和缠绕且抗菌抗静电效果稳定。
4.氨基酸序列为SCASRRCSFRCRAGRCKGYACRSFGRRSRICKCFRC的活性多肽。通过在抗菌剂的成分中添加含有活性多肽的抗菌增效剂,使抗菌肽分子中的疏水端插入质膜中,而刚性分子则不能完成这一步,然后两亲性的α螺旋也插入质膜中,从而破坏了脂质双层原有的有序结构,由于两亲性的存在,抗菌肽分子在质膜上形成通道,细菌因而便失去膜势,不能保持正常渗透压而死亡,从而达到抑菌、杀菌的效果。
具体实施方式
下面通过实施例对本发明作进一步说明:
实施例1:
一种抗静电抗菌毛领,包括络筒、整经、穿经、织造、织物浸泡、烘干处理、成包,烘干处理是将浸泡后的织物在温度80~110℃的温度下进行预烘,然后再在150~165℃的温度下焙烘1.5~2min,通过表面烘干处理,使树脂交联抗菌剂附着于织物表面使其产生持久的抗菌功效,去除纺丝时施加在纤维上的油剂及织造时沾上的油污等消除织物内应力,得到更有弹性,手感更好、穿着舒服的抗静电抗菌织物,该织物适合不同年龄段人群的服装。
织物浸泡步骤为将抗菌剂溶解在树脂中然后配成如乳化液,将织物放在乳化液中充分浸泡,通过树脂能够附于织物表面,使其具有抗菌功效。
抗菌剂为一种抗菌纤维浸渍组合物,其主要组分按重量份计为:液体橡胶15~55份、异氰酸酯20~30份、单硬脂酸甘油酯9~21份、尼泊金乙酯1~2.5份、增塑剂2~19份、二氧化钛1~7份、活性多肽1~5份、超细二氧化硅2~9份、催化剂1~6份、三聚磷酸钠0.2~0.9份,该抗菌剂使用方法简单,通过浸渍液处理的织物,具有与橡胶一般良好的粘结性能和表面光滑,热处理温度低,因此能耗低,化学性能稳定,可降低生产的成本,提高成品率,处理后的织物涂层均匀,表面光滑,易编织和缠绕且抗菌效果稳定。
活性多肽的氨基酸序列为SCASRYASRCRAGRCKGYACRSFGRRSRICKCFRC,在抗菌剂的成分中添加含有活性多肽的抗菌增效剂,可以通过抗菌肽分子中的疏水端插入质膜中,而刚性分子则不能完成这一步,然后两亲性的α螺旋也插入质膜中,从而破坏了脂质双层原有的有序结构,由于两亲性的存在,抗菌肽分子在质膜上形成通道,细菌因而便失去膜势,不能保持正常渗透压而死亡,从而达到抑菌的效果。
乳化液的浓度为2~3%,pH值6.5~7.5,通过抗菌剂溶解在树脂中然后配成乳化液,将织物放在乳化液中充分浸渍, 树脂能够附于织物表面使其具有抗菌功效。
织造步骤为:按配方量称取涤纶纤维、竹纤维、粘胶纤维,导电纤维,混纺成混合纤维,将混合纤维放入针织编织机,据设定的组织结构经纬密度编制面料图案,得胚布。通过在织造过程中在混合纤维中混入导电纤维,即按一定规律嵌入含导电纤维的特种复合纱,利用特种复合纱的导电特性来传导静电,使织物抗静电性能比较稳定,制作工艺线路简单。
实施例2:
一种抗静电抗菌毛领,包括以下步骤:
1)织造步骤为:按配方量称取涤纶纤维、竹纤维、粘胶纤维,导电纤维,混纺成混合纤维,将混合纤维放入针织编织机,据设定的组织结构经纬密度编制面料图案,得胚布。通过在织造过程中在混合纤维中混入导电纤维,即按一定规律嵌入含导电纤维的特种复合纱,利用特种复合纱的导电特性来传导静电,使织物抗静电性能比较稳定,制作工艺线路简单。
2)加入抗菌剂:在树脂中配入抗菌剂配成乳化液,其主要组分按重量份计为:液体橡胶26份、异氰酸酯27份、单硬脂酸甘油酯16份、尼泊金乙酯2份、增塑剂17份、二氧化钛5份、活性多肽3份、超细二氧化硅7份、催化剂4份、三聚磷酸钠0.7份。活性多肽的氨基酸序列为SCASRYASRCRAGRCKGYACRSFGRRSRICKCFRC。
3)乳化液的浓度:为2.3%,pH值6.8。
4)织物浸泡:将抗菌剂溶解在树脂中然后配成如乳化液,将织物放在乳化液中充分浸泡。
5)烘干处理:将浸泡后的织物在温度90℃的温度下进行预烘,然后再在155℃的温度下焙烘2min。
实施例3:
一种抗静电抗菌毛领,包括以下步骤:
1)织造步骤为:按配方量称取涤纶纤维、竹纤维、粘胶纤维,导电纤维,混纺成混合纤维,将混合纤维放入针织编织机,据设定的组织结构经纬密度编制面料图案,得胚布。通过在织造过程中在混合纤维中混入导电纤维,即按一定规律嵌入含导电纤维的特种复合纱,利用特种复合纱的导电特性来传导静电,使织物抗静电性能比较稳定,制作工艺线路简单。
2)加入抗菌剂:在树脂中配入抗菌剂配成乳化液,其主要组分按重量份计为:液体橡胶25份、异氰酸酯26份、单硬脂酸甘油酯16份、尼泊金乙酯2份、增塑剂15份、二氧化钛4份、活性多肽2份、超细二氧化硅5份、催化剂4份、三聚磷酸钠0.5份,活性多肽的氨基酸序列为SCASRYASRCRAGRCKGYACRSFGRRSRICKCFRC。
3)乳化液的浓度:为2.2%,pH值7.0。
4)织物浸泡:将抗菌剂溶解在树脂中然后配成如乳化液,将织物放在乳化液中充分浸泡。
5)烘干处理:将浸泡后的织物在温度100℃的温度下进行预烘,然后再在155℃的温度下焙烘1.6min。
本发明的操作步骤中的常规操作为本领域技术人员所熟知,在此不进行赘述。
以上所述的实施例对本发明的技术方案进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改、补充或类似方式替代等,均应包含在本发明的保护范围之内。
序列表
<110> 兰溪市拜瑞珂科技服务有限公司
<120> 一种抗静电抗菌毛领
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Claims (7)

1.一种抗静电抗菌毛领,其特征在于:所述的抗静电抗菌毛领制备方法包括织造、织物浸泡、烘干处理、成包。
2.根据权利要求1所述的一种抗静电抗菌毛领织物,其特征在于:所述的浸泡步骤为将抗菌剂溶解在树脂中然后配成如乳化液,将织物放在乳化液中充分浸泡。
3.根据权利要求2所述的一种抗静电抗菌毛领,其特征在于:所述的抗菌剂为一种抗菌纤维浸渍组合物,其主要组分按重量份计为:液体橡胶15~55份、异氰酸酯20~30份、单硬脂酸甘油酯9~21份、尼泊金乙酯1~2.5份、增塑剂2~19份、二氧化钛1~7份、超细二氧化硅2~9份、催化剂1~6份、三聚磷酸钠0.2~0.9份,活性多肽1~2份。
4.根据权利要求3所述的一种抗静电抗菌毛领,其特征在于:所述的活性多肽的氨基酸序列为SCASRYASRCRAGRCKGYACRSFGRRSRICKCFRC。
5.根据权利要求1所述的一种抗静电抗菌毛领,其特征在于:所述乳化液的浓度为2~3%,pH值6.5~7.5,浸泡时长为30~45分钟。
6.根据权利要求1所述的一种抗静电抗菌毛领,其特征在于:所述烘干处理是将浸泡后的织物在温度80~110℃的温度下进行预烘,然后再在150~165℃的温度下焙烘1.5~2min。
7.根据权利要求1所述的一种抗静电抗菌毛领,其特征在于:所述织造步骤为:按配方量称取涤纶纤维、竹纤维、粘胶纤维,导电纤维,混纺成混合纤维,将混合纤维放入针织编织机,据设定的组织结构经纬密度编制面料图案,得胚布。
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