CN109183245A - 一种弹性吸汗抗菌床单面料 - Google Patents
一种弹性吸汗抗菌床单面料 Download PDFInfo
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Abstract
本发明公开了一种弹性吸汗抗菌床单面料，该弹性吸汗抗菌床单面料由下列原料制成：棉纤维、远红外涤纶纤维、竹炭纤维、天丝纤维、壳聚糖纤维和改性桑皮纤维；通过科学配比各材料组分，在各组分间相互协同作用下，提高了面料的弹性、强度、吸水性；面料各项性能优良，具有良好的手感、悬垂性、透气性、弹性等，且抗菌效果显著，是较为理想的床上贴身保健床单面料，得到色彩丰富，质地厚实，柔软，保暖舒适。
Description
技术领域
本发明属于纺织技术领域，具体涉及一种弹性吸汗抗菌床单面料。
背景技术
抗菌纺织品目前已跨出医用领域,以其卫生性、保健性、舒适性和易存放性,快速地扩展到各种服装制品。抗菌服饰纺织品的应用主要分睡眠、工作、休闲运动三个方面。工作服、运动服主要应用于医药、食品、制酒业和饮料业、体育运动,特别需求抗大肠杆菌、绿脓杆菌和金黄色葡萄菌的工作制服，休闲和运动服装主要有、运动服、夹克衫、宽松衬衫、女装、裙裤以及羽绒服外罩,都提出了使用要求。
床单面料是与人体接触时间较长的主要纺织面料,要求舒适和抗菌功能相结合,既要求人们在睡眠时后大量出汗时透湿快干,又要保护皮肤不受细菌侵犯。目前,要更好地解决抗菌广谱问题,研制出更加广谱的抗菌剂；改善抗菌整理的耐久性,使织物经过多次洗涤后仍然具有良好的抗菌效果,此外在抑菌、杀菌的过程中尽可能加强控制使抗菌剂能有选择性地抑制细菌的繁殖并使菌落数保持在对人体无害的水平,而不是一味地彻底消灭所有细菌。作为本领域技术人员，亟待开发出更舒适的弹性吸汗抗菌床单面料。
发明内容
本发明的目的是针对现有的问题，提供了一种弹性吸汗抗菌床单面料。
本发明通过以下技术方案实现：
一种弹性吸汗抗菌床单面料，其特征在于，所述的弹性吸汗抗菌面料由棉纤维、远红外涤纶纤维、竹炭纤维、天丝纤维、壳聚糖纤维和改性桑皮纤维混纺织造而成，其中棉纤维的重量份数为85~125份，远红外涤纶纤维的重量份数为73~97份，竹炭纤维的重量份数为17~23份，天丝纤维的重量份数为23~51份，壳聚糖纤维的重量份数为13~21份，改性桑皮纤维的重量份数为17~33份。
一种弹性吸汗抗菌床单面料，其特征在于，其制备方法包括以下步骤：
第一步：称量各原料，经混纺和织造工艺制得弹性床单面料（床单布），把床单布经吸湿层浸轧，浸轧气压为0.2~0.25MPa；吸湿层的材料是用聚丙烯酸与水配比而成，其重量配比为：纯净水57~63%，聚丙烯酸37~43%；第二步：把经过第一步后的床单布经打底防渗白浆浸轧，生产涂刀角度为90度，刀距为47~55mm，发泡比为42~46g，轧辊气压为0.2~0.35MPa，速度每分钟16~22m；打底防渗白浆主要用到是玉米软胶，稳泡剂，发泡剂，二氧化钛纳米颗粒，食用碱水配比而成，粘度为1500~1800cps，pH值为9.8~10；第三步：在把经过第二步后的床单布经植绒面浆浸轧，生产操作涂刀角度为90度，刀距55~65mm，发泡比为46~47g，轧辊气压在0.25~0.3MPa，速度每分钟14~18m；植绒面浆采用环保型软胶水，稳泡剂，发泡剂，二氧化钛分散体，氨水配置而成, pH值为9.8~10，粘度为1500~1800cps；第四步：植绒，第三步完成后进行植绒，把细绒与植绒面结合，计量为每平方3.5~4.7g，毛刷频率为40~55次/秒，静电电压30kV，速度每分钟12~16m；第五步：植绒后的床单布，再经过抗菌后整理而成；所述抗菌后整理步骤为，在抗菌整理液中浸渍，所述抗菌整理液中抗菌整理剂重量百分比含量为0.05~0.25％，其余为水；所述抗菌整理剂，由如下重量份的组分组成：月桂烷基葡萄糖苷30~50份、聚赖氨酸5~17份、乙氧基喹啉 10~43份、聚六亚甲基双胍盐酸盐10~23份；第六步：焙烘扫毛，对完成第五步后的产品进行刷毛后得成品床单布，刷毛频率6~9次/秒，拍打频率6.7~10.1次/秒，速度每分钟15~25m，即得弹性吸汗抗菌床单面料。
进一步的，所述改性桑皮纤维由硅烷偶联改性后经高锰酸钾接枝改性的桑皮纤维。
其中，混纺和织造工艺均为本领域通用方法，该工艺本身并不是本发明的发明点所在。
例如，混纺的工艺流程为：预处理→清棉→梳棉→并条→粗纱→ 细纱→络筒。织造工艺流程为：整经→浆纱→穿经→织造。
本发明的有益效果：
竹炭纤维及其制成床单面料，具有吸附除臭、抑菌防霉、发射远红外、负离子等功能和作用，是竹材资源有效利用的一个全新发展方向；远红外涤纶纤维具有较佳的保温性能；采用改性桑皮纤维，并表面植绒，带来独特的保温效果，促进毛细血管血液循环，能活化细胞组织、加快新陈代谢、活血通络、减缓身体疼痛、快速祛湿除菌、保持身体持久干爽、吸附身体异味，达到养体美体的作用。床单布经过涂层植绒工艺处理后，具质地厚实，柔软等优点，布面具涤纶丝光泽和棉质感观效应。防水层为防止水泼溅布面上而导致布面水印；打底防渗，白浆层是经过发泡机发泡比例调整防止在各层浆料复合的时候防止相互渗漏；经过植绒后需焙烘扫毛，因在植绒过焙烘后使绒毛，发泡涂层面和基布牢固结合，结实耐磨，光洁挺括，不易于细菌生长，保暖舒适，透气、柔软、天然。
本发明相比现有技术具有以下优点：
床单面料加工过程中可有效防止折痕、擦伤、色斑等疵点的产生，可避免织物的折叠、摩擦、挤压和损伤等。天丝纤维的原纤化容易、染整工艺设备及染料要求低。本发明公开的的弹性吸汗抗菌床单面料具有柔软、贴身、吸汗、舒适、洗涤方便，比较适用春秋毛巾绒穿着J平绒面料平滑、耐脏，里料柔软保暖、耐洗、保暖性强较，拥有酷似天然纤维的触感和悬垂性，吸汗透气保暖又凉爽，而且强力高，耐磨性和弹性优良，具有较好的抗菌效果，是理想的床单面料。
具体实施方式
下面用具体实施例说明本发明，但并不是对本发明的限制。
实施例1
一种弹性吸汗抗菌床单面料，其特征在于，所述的弹性吸汗抗菌面料由棉纤维、远红外涤纶纤维、竹炭纤维、天丝纤维、壳聚糖纤维和改性桑皮纤维混纺织造而成，其中棉纤维的重量份数为110份，远红外涤纶纤维的重量份数为89份，竹炭纤维的重量份数为19份，天丝纤维的重量份数为47份，壳聚糖纤维的重量份数为18份，改性桑皮纤维的重量份数为29份。
一种弹性吸汗抗菌床单面料，其制备方法包括以下步骤：
第一步：称量各原料，经混纺和织造工艺制得弹性床单面料（床单布），把床单布经吸湿层浸轧，浸轧气压为0.2~0.25MPa；吸湿层的材料是用聚丙烯酸与水配比而成，其重量配比为：纯净水57~63%，聚丙烯酸37~43%；第二步：把经过第一步后的床单布经打底防渗白浆浸轧，生产涂刀角度为90度，刀距为47~55mm，发泡比为42~46g，轧辊气压为0.2~0.35MPa，速度每分钟16~22m；打底防渗白浆主要用到是玉米软胶，稳泡剂，发泡剂，二氧化钛纳米颗粒，食用碱水配比而成，粘度为1500~1800cps，pH值为9.8~10；第三步：在把经过第二步后的床单布经植绒面浆浸轧，生产操作涂刀角度为90度，刀距55~65mm，发泡比为46~47g，轧辊气压在0.25~0.3MPa，速度每分钟14~18m；植绒面浆采用环保型软胶水，稳泡剂，发泡剂，二氧化钛分散体，氨水配置而成, pH值为9.8~10，粘度为1500~1800cps；第四步：植绒，第三步完成后进行植绒，把细绒与植绒面结合，计量为每平方3.5~4.7g，毛刷频率为40~55次/秒，静电电压30kV，速度每分钟12~16m；第五步：植绒后的床单布，再经过抗菌后整理而成；所述抗菌后整理步骤为，在抗菌整理液中浸渍，所述抗菌整理液中抗菌整理剂重量百分比含量为0.05~0.25％，其余为水；所述抗菌整理剂，由如下重量份的组分组成：月桂烷基葡萄糖苷30~50份、聚赖氨酸5~17份、乙氧基喹啉 10~43份、聚六亚甲基双胍盐酸盐10~23份；第六步：焙烘扫毛，对完成第五步后的产品进行刷毛后得成品床单布，刷毛频率6~9次/秒，拍打频率6.7~10.1次/秒，速度每分钟15~25m，即得弹性吸汗抗菌床单面料。
进一步的，所述改性桑皮纤维由硅烷偶联改性后经高锰酸钾接枝改性的桑皮纤维。
实施例2
一种弹性吸汗抗菌床单面料，其特征在于，所述的弹性吸汗抗菌面料由棉纤维、远红外涤纶纤维、竹炭纤维、天丝纤维、壳聚糖纤维和改性桑皮纤维混纺织造而成，其中棉纤维的重量份数为100份，远红外涤纶纤维的重量份数为80份，竹炭纤维的重量份数为20份，天丝纤维的重量份数为43份，壳聚糖纤维的重量份数为17份，改性桑皮纤维的重量份数为23份。
一种弹性吸汗抗菌床单面料，其制备方法包括以下步骤：
第一步：称量各原料，经混纺和织造工艺制得弹性床单面料（床单布），把床单布经吸湿层浸轧，浸轧气压为0.2~0.25MPa；吸湿层的材料是用聚丙烯酸与水配比而成，其重量配比为：纯净水57~63%，聚丙烯酸37~43%；第二步：把经过第一步后的床单布经打底防渗白浆浸轧，生产涂刀角度为90度，刀距为47~55mm，发泡比为42~46g，轧辊气压为0.2~0.35MPa，速度每分钟16~22m；打底防渗白浆主要用到是玉米软胶，稳泡剂，发泡剂，二氧化钛纳米颗粒，食用碱水配比而成，粘度为1500~1800cps，pH值为9.8~10；第三步：在把经过第二步后的床单布经植绒面浆浸轧，生产操作涂刀角度为90度，刀距55~65mm，发泡比为46~47g，轧辊气压在0.25~0.3MPa，速度每分钟14~18m；植绒面浆采用环保型软胶水，稳泡剂，发泡剂，二氧化钛分散体，氨水配置而成, pH值为9.8~10，粘度为1500~1800cps；第四步：植绒，第三步完成后进行植绒，把细绒与植绒面结合，计量为每平方3.5~4.7g，毛刷频率为40~55次/秒，静电电压30kV，速度每分钟12~16m；第五步：植绒后的床单布，再经过抗菌后整理而成；所述抗菌后整理步骤为，在抗菌整理液中浸渍，所述抗菌整理液中抗菌整理剂重量百分比含量为0.05~0.25％，其余为水；所述抗菌整理剂，由如下重量份的组分组成：月桂烷基葡萄糖苷30~50份、聚赖氨酸5~17份、乙氧基喹啉 10~43份、聚六亚甲基双胍盐酸盐10~23份；第六步：焙烘扫毛，对完成第五步后的产品进行刷毛后得成品床单布，刷毛频率6~9次/秒，拍打频率6.7~10.1次/秒，速度每分钟15~25m，即得弹性吸汗抗菌床单面料。
进一步的，所述改性桑皮纤维由硅烷偶联改性后经高锰酸钾接枝改性的桑皮纤维。
对比例1
本对比例与实施例2相比，在原料称取步骤中，省去天丝纤维成分，除此外的方法步骤均相同。
对比例2
本对比例与实施例2相比，在原料称取步骤中，省去改性桑皮纤维成分，除此外的方法步骤均相同。
对比例3
本对比例与实施例2相比，在原料称取步骤中，省去壳聚糖纤维成分，除此外的方法步骤均相同。
表1各实施例和对比例所制备床单面料的性能测试1
表2各实施例和对比例所制备床单面料的性能测试2
由表1和2可以看出，本发明公开的弹性吸汗抗菌床单面料的悬垂性能非常好，不容易起毛起球，具有较高的吸湿性。织物的强度高，折皱、免烫性能、弹性回复性能优良，缩水率较低，尺寸稳定性能较好。另外，还具有良好的抑菌功能，适合制作高档保健床单产品，产品附加值高，经济效益可观。面料的透气和透湿性能良好，具有较好的保暖舒适性。另外，耐磨性能良好。
Claims (3)
1.一种弹性吸汗抗菌床单面料，其特征在于，所述的弹性吸汗抗菌面料由棉纤维、远红外涤纶纤维、竹炭纤维、天丝纤维、壳聚糖纤维和改性桑皮纤维混纺织造而成，其中棉纤维的重量份数为85~125份，远红外涤纶纤维的重量份数为73~97份，竹炭纤维的重量份数为17~23份，天丝纤维的重量份数为23~51份，壳聚糖纤维的重量份数为13~21份，改性桑皮纤维的重量份数为17~33份。
2.根据权利要求1所述的弹性吸汗抗菌床单面料，其特征在于，其制备方法包括以下步骤：
第一步：称量各原料，经混纺和织造工艺制得弹性床单面料（床单布），把床单布经吸湿层浸轧，浸轧气压为0.2~0.25MPa；吸湿层的材料是用聚丙烯酸与水配比而成，其重量配比为：纯净水57~63%，聚丙烯酸37~43%；第二步：把经过第一步后的床单布经打底防渗白浆浸轧，生产涂刀角度为90度，刀距为47~55mm，发泡比为42~46g，轧辊气压为0.2~0.35MPa，速度每分钟16~22m；打底防渗白浆主要用到是玉米软胶，稳泡剂，发泡剂，二氧化钛纳米颗粒，食用碱水配比而成，粘度为1500~1800cps，pH值为9.8~10；第三步：在把经过第二步后的床单布经植绒面浆浸轧，生产操作涂刀角度为90度，刀距55~65mm，发泡比为46~47g，轧辊气压在0.25~0.3MPa，速度每分钟14~18m；植绒面浆采用环保型软胶水，稳泡剂，发泡剂，二氧化钛分散体，氨水配置而成, pH值为9.8~10，粘度为1500~1800cps；第四步：植绒，第三步完成后进行植绒，把细绒与植绒面结合，计量为每平方3.5~4.7g，毛刷频率为40~55次/秒，静电电压30kV，速度每分钟12~16m；第五步：植绒后的床单布，再经过抗菌后整理而成；所述抗菌后整理步骤为，在抗菌整理液中浸渍，所述抗菌整理液中抗菌整理剂重量百分比含量为0.05~0.25％，其余为水；所述抗菌整理剂，由如下重量份的组分组成：月桂烷基葡萄糖苷30~50份、聚赖氨酸5~17份、乙氧基喹啉 10~43份、聚六亚甲基双胍盐酸盐10~23份；第六步：焙烘扫毛，对完成第五步后的产品进行刷毛后得成品床单布，刷毛频率6~9次/秒，拍打频率6.7~10.1次/秒，速度每分钟15~25m，即得弹性吸汗抗菌床单面料。
3.根据权利要求1所述的弹性吸汗抗菌床单面料，其特征在于，所述改性桑皮纤维由硅烷偶联改性后经高锰酸钾接枝改性的桑皮纤维。
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| CN105603599A (zh) * | 2015-12-28 | 2016-05-25 | 常熟市金丰亚麻纺织有限公司 | 亚麻桑皮纤维混纺纱线 |
| CN106048844A (zh) * | 2016-06-12 | 2016-10-26 | 合肥市再德高分子材料有限公司 | 一种阻燃抗菌混纺面料的制备方法 |
| CN106087194A (zh) * | 2016-08-12 | 2016-11-09 | 江阴市红柳被单厂有限公司 | 一种可控抗菌织物及其制备方法 |
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| CN110644113A (zh) * | 2019-09-25 | 2020-01-03 | 亓桐月 | 一种多功能纳米床单制作方法 |
| CN111793999A (zh) * | 2020-07-24 | 2020-10-20 | 宜城成雄织造有限公司 | 一种用于全棉绒布的水性绒面浆及其制备方法 |
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