CN107424951A - 芯片旋转共晶焊接台 - Google Patents
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Abstract
本发明公开了一种芯片旋转共晶焊接台,包括底板,所述底板上固定有吸嘴移动平台和焊台移动平台,所述吸嘴移动平台上设置有一驱动旋转吸嘴在竖直面旋转吸嘴旋转电机,所述焊台移动平台上设置有一驱动共晶焊台水平旋转的焊台旋转电机,所述旋转吸嘴包括周向均匀设置的四个真空吸嘴,所述共晶焊台上至少设置有二个焊台,所述焊台的管座进料孔周向设置,所述真空吸嘴上吸附有管座。本发明具有能提高加工效率、设备占用场所面积小的优点。
Description
技术领域
本发明涉及LD加工领域,尤其是涉及一种能同步进行上料焊接和下料焊接工作,提高了加工效率,同时设备占用场所面积小的芯片旋转共晶焊接台。
背景技术
LD(半导体激光器)具有效率高、寿命长、光束质量好、体积小、重量轻、可全固化等诸多优点,近年得到快速发展,并成为当今国际上激光领域最令人关注的研究热点。在LD的芯片制造、管芯(模组)封装和产品应用三个方面,封装工艺和设备更接近于市场,对产业的推动作用更为直接。其中,共晶焊接技术是下一代倒装大功率LD芯片封装工艺中最为关健的核心技术之一,共晶焊技术的好坏会直接影响到大功率LD模组的发光效率、寿命、散热性能和终端产品质量。自动共晶焊工序一共有3个零件,分别为管座,垫片和芯片(尺寸长*宽*高为1.5*1.0*0.6mm),先将垫片通过共晶的方法焊接在底座上,然后再将芯片通过共晶的方法焊接在垫片,现在的共晶焊台是通过一条生产线利用多个搬运吸嘴和一个共晶焊台在管座上依次焊接垫片和芯片而成的,这种工艺是通过条形生产线将管座分次搬运到共晶焊台上,搬运吸嘴放下管座后要再次去料盒搬运,这种工艺存在加工效率低,设备占用场所面积大的问题。
发明内容
本发明目的在于提供一种能同步进行上料焊接和下料焊接工作,提高了加工效率,同时设备占用场所面积小的芯片旋转共晶焊接台。
本发明通过以下技术措施实现的,一种芯片旋转共晶焊接台,包括底板,所述底板上固定有吸嘴移动平台和焊台移动平台,所述吸嘴移动平台上设置有一驱动旋转吸嘴在竖直面旋转吸嘴旋转电机,所述焊台移动平台上设置有一驱动共晶焊台水平旋转的焊台旋转电机,所述旋转吸嘴包括周向均匀设置的四个真空吸嘴,所述共晶焊台上至少设置有二个焊台,所述焊台的管座进料孔周向设置,所述真空吸嘴上吸附有管座,所述吸嘴移动平台平动将真空吸嘴上吸附的管座从管座进料孔送入焊台内,垫片搬运吸嘴从上方将垫片送入管座的底座上进行共晶焊接,然后芯片搬运吸嘴从上方将芯片送入垫片上进行共晶焊接,最后真空吸嘴退出,焊台旋转电机驱动共晶焊台水平旋转使另一个空焊台转到焊接位。
作为一种优选方式,所述吸嘴移动平台包括固定在底板的平移轨道,所述平移轨道上水平滑动设置有由平移电机驱动的吸嘴旋转电机固定座,所述吸嘴旋转电机固定在吸嘴旋转电机固定座上。
作为一种优选方式,所述平移轨道设置有限定吸嘴旋转电机固定座位置的限位气缸。
作为一种优选方式,所述焊台移动平台包括由X向电机驱动的能在底板上X向水平滑动的X向滑台以及由Y向电机驱动的能在X向滑台上Y向水平滑动的Y向滑台,所述焊台旋转电机固定在Y向滑台上。
作为一种优选方式,所述X向滑台上设置有能检测X向滑台位置的X向位置传感器,所述Y向滑台上设置有能检测Y向滑台位置的Y向位置传感器。
作为一种优选方式,所述共晶焊台包括固定在焊台旋转电机驱动轴上的焊台安装座,所述焊台安装座的中间安装有一条形中隔热块,所述中隔热块二侧中心对称设置有左隔热块和右隔热块,所述中隔热块和左隔热块上方支撑设置有左焊台,所述中隔热块和右隔热块上方支撑设置有右焊台,所述左焊台和右焊台内分别设置有左加热片和右热片,所述左焊台和右焊台由一焊台防护盖包围,所述焊台防护盖对应左焊台和右焊台分别设置有周向的管座进料孔以及上方的芯片进料孔。
作为一种优选方式,所述焊台安装座上还对称固定有用于支撑焊台防护盖的二焊台防护盖支撑杆。
作为一种优选方式,所述左焊台和右焊台下方分别设置有焊台支撑片。
作为一种优选方式,所述左焊台和右焊台下方分别设置有伸入管座进料孔边的产品定位杆。
作为一种优选方式,所述产品定位杆固定在Z向定位块上,所述Z向定位块通过Y向定位块固定在焊台安装座上。
本发明设置有能竖直方向旋转的旋转吸嘴以及能在水平面旋转的共晶焊台,旋转吸嘴周向均匀设置的四个真空吸嘴,共晶焊台上设置有至少二个焊台,旋转吸嘴使其中一个真空吸嘴的正对其中一个焊台的管座进料孔,此时另一个空的真空吸嘴竖直朝上,旋转吸嘴水平移动将真空吸嘴上的吸附的管座从侧面送入焊台内,垫片搬运吸嘴从上方将垫片送入管座的底座上进行共晶焊接,然后芯片搬运吸嘴从上方将芯片送入垫片上进行共晶焊接,此时搬运吸嘴将管座放入竖直朝上的真空吸嘴内,另一搬运机构同时将焊台的成品搬开,最后真空吸嘴水平退出,旋转旋转吸嘴使另一个吸附有管座的真空吸嘴的正对焊台的管座进料孔,焊台旋转电机驱动共晶焊台水平旋转使另一个空焊台转到焊接位,反复进行,从而旋转吸嘴和共晶焊台可同步进行上料焊接和下料焊接的工作,提高了加工效率,同时设备占用场所面积也更小。
附图说明
图1为本发明实施例的结构示意图;
图2为本发明实施例的分解结构示意图。
具体实施方式
下面结合实施例并对照附图对本发明作进一步详细说明。
一种芯片旋转共晶焊接台,参考图1和图2,包括底板30,所述底板30上固定有吸嘴移动平台和焊台移动平台,所述吸嘴移动平台上设置有一驱动旋转吸嘴10在竖直面旋转吸嘴旋转电机7,所述焊台移动平台上设置有一驱动共晶焊台水平旋转的焊台旋转电机23,所述旋转吸嘴10包括周向均匀设置的四个真空吸嘴9,所述共晶焊台上设置有二个焊台15、4,所述焊台的管座进料孔周向设置,所述真空吸嘴9上吸附有管座8,所述吸嘴移动平台平动将真空吸嘴9上吸附的管座8从管座进料孔送入焊台4内,垫片搬运吸嘴从上方将垫片送入管座8的底座上进行共晶焊接,然后芯片搬运吸嘴从上方将芯片送入垫片上进行共晶焊接,最后真空吸嘴9退出,焊台旋转电机23驱动共晶焊台水平旋转使另一个空焊台15转到焊接位。
本共晶焊接台设置有能竖直方向旋转的旋转吸嘴10以及能在水平面旋转的共晶焊台,旋转吸嘴10周向均匀设置的四个真空吸嘴9,共晶焊台上设置有二个焊台15、4,旋转吸嘴10使其中一个真空吸嘴的正对其中一个焊台的管座进料孔,此时另一个空的真空吸嘴竖直朝上,旋转吸嘴10水平移动将真空吸嘴9上的吸附的管座8从侧面送入焊台4内,垫片搬运吸嘴从上方将垫片送入管座8的底座上进行共晶焊接,然后芯片搬运吸嘴从上方将芯片送入垫片上进行共晶焊接,此时搬运吸嘴将管座放入竖直朝上的真空吸嘴内,另一搬运机构同时将焊台15的成品搬开,最后真空吸嘴9水平退出,旋转旋转吸嘴10使另一个吸附有管座的真空吸嘴的正对焊台的管座进料孔,焊台旋转电机23驱动共晶焊台水平旋转使另一个空焊台15转到焊接位,反复进行,从而旋转吸嘴10和共晶焊台可同步进行上料焊接和下料焊接的工作,提高了加工效率,同时设备占用场所面积也更小。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,吸嘴移动平台包括固定在底板的平移轨道13,所述平移轨道13上水平滑动设置有由平移电机14驱动的吸嘴旋转电机固定座12,所述吸嘴旋转电机7固定在吸嘴旋转电机固定座12上。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,平移轨道13一设置有限定吸嘴旋转电机固定座12位置的限位气缸11。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,焊台移动平台包括由X向电机驱动25的能在底板30上X向水平滑动的X向滑台29以及由Y向电机驱动26的能在X向滑台29上Y向水平滑动的Y向滑台27,所述焊台旋转电机23通过安装块24固定在Y向滑台27上。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,X向滑台29上设置有能检测X向滑台29位置的X向位置传感器31,所述Y向滑台27上设置有能检测Y向滑台27位置的Y向位置传感器28。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,共晶焊台包括固定在焊台旋转电机23驱动轴上的焊台安装座22,所述焊台安装座22的中间安装有一条形中隔热块17,所述中隔热块17二侧中心对称设置有左隔热块21和右隔热块6,所述中隔热块17和左隔热块21上方支撑设置有左焊台15,所述中隔热块17和右隔热块6上方支撑设置有右焊台4,所述左焊台15和右焊台4内分别设置有加热片3,所述左焊台15和右焊台4由一焊台防护盖1包围,所述焊台防护盖1对应左焊台15和右焊台4分别设置有周向的管座进料孔以及上方的芯片进料孔。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,焊台安装座22上还对称固定有用于支撑焊台防护盖1的二焊台防护盖支撑杆5。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,左焊台15和右焊台4下方分别设置有焊台支撑片16,上方设置有焊台防护框2。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,左焊台15和右焊台4下方分别设置有伸入管座进料孔边的产品定位杆18。
本发明的芯片旋转共晶焊接台,参考图1和图2,在前面技术方案的基础上具体是,产品定位杆18固定在Z向定位块19上,所述Z向定位块19通过Y向定位块20固定在焊台安装座22上。
以上是对本发明芯片旋转共晶焊接台进行了阐述,用于帮助理解本发明,但本发明的实施方式并不受上述实施例的限制,任何未背离本发明原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。
Claims (10)
1.一种芯片旋转共晶焊接台,其特征在于:包括底板,所述底板上固定有吸嘴移动平台和焊台移动平台,所述吸嘴移动平台上设置有一驱动旋转吸嘴在竖直面旋转吸嘴旋转电机,所述焊台移动平台上设置有一驱动共晶焊台水平旋转的焊台旋转电机,所述旋转吸嘴包括周向均匀设置的四个真空吸嘴,所述共晶焊台上至少设置有二个焊台,所述焊台的管座进料孔周向设置,所述真空吸嘴上吸附有管座,所述吸嘴移动平台平动将真空吸嘴上吸附的管座从管座进料孔送入焊台内,垫片搬运吸嘴从上方将垫片送入管座的底座上进行共晶焊接,然后芯片搬运吸嘴从上方将芯片送入垫片上进行共晶焊接,最后真空吸嘴退出,焊台旋转电机驱动共晶焊台水平旋转使另一个空焊台转到焊接位。
2.根据权利要求1所述芯片旋转共晶焊接台,其特征在于:所述吸嘴移动平台包括固定在底板的平移轨道,所述平移轨道上水平滑动设置有由平移电机驱动的吸嘴旋转电机固定座,所述吸嘴旋转电机固定在吸嘴旋转电机固定座上。
3.根据权利要求2所述芯片旋转共晶焊接台,其特征在于:所述平移轨道设置有限定吸嘴旋转电机固定座位置的限位气缸。
4.根据权利要求1所述芯片旋转共晶焊接台,其特征在于:所述焊台移动平台包括由X向电机驱动的能在底板上X向水平滑动的X向滑台以及由Y向电机驱动的能在X向滑台上Y向水平滑动的Y向滑台,所述焊台旋转电机固定在Y向滑台上。
5.根据权利要求4所述芯片旋转共晶焊接台,其特征在于:所述X向滑台上设置有能检测X向滑台位置的X向位置传感器,所述Y向滑台上设置有能检测Y向滑台位置的Y向位置传感器。
6.根据权利要求1所述芯片旋转共晶焊接台,其特征在于:所述共晶焊台包括固定在焊台旋转电机驱动轴上的焊台安装座,所述焊台安装座的中间安装有一条形中隔热块,所述中隔热块二侧中心对称设置有左隔热块和右隔热块,所述中隔热块和左隔热块上方支撑设置有左焊台,所述中隔热块和右隔热块上方支撑设置有右焊台,所述左焊台和右焊台内分别设置有左加热片和右热片,所述左焊台和右焊台由一焊台防护盖包围,所述焊台防护盖对应左焊台和右焊台分别设置有周向的管座进料孔以及上方的芯片进料孔。
7.根据权利要求6所述芯片旋转共晶焊接台,其特征在于:所述焊台安装座上还对称固定有用于支撑焊台防护盖的二焊台防护盖支撑杆。
8.根据权利要求6所述芯片旋转共晶焊接台,其特征在于:所述左焊台和右焊台下方分别设置有焊台支撑片。
9.根据权利要求6所述芯片旋转共晶焊接台,其特征在于:所述左焊台和右焊台下方分别设置有伸入管座进料孔边的产品定位杆。
10.根据权利要求9所述芯片旋转共晶焊接台,其特征在于:所述产品定位杆固定在Z向定位块上,所述Z向定位块通过Y向定位块固定在焊台安装座上。
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KR102165651B1 (ko) | 2020-10-14 |
JP6638090B2 (ja) | 2020-01-29 |
KR20190002451A (ko) | 2019-01-08 |
WO2018218849A1 (zh) | 2018-12-06 |
CN107424951B (zh) | 2023-08-18 |
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