CN107132230A - Pcb board glue surface covers automatic detection device and detection method - Google Patents
Pcb board glue surface covers automatic detection device and detection method Download PDFInfo
- Publication number
- CN107132230A CN107132230A CN201710457594.2A CN201710457594A CN107132230A CN 107132230 A CN107132230 A CN 107132230A CN 201710457594 A CN201710457594 A CN 201710457594A CN 107132230 A CN107132230 A CN 107132230A
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- China
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- carrier
- pcb board
- conveyer belt
- detection device
- glue surface
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
Abstract
This application discloses a kind of pcb board glue surface covering automatic detection device and detection method, this method includes：The carrier of PCB product is carried along the first transmission Tape movement, is sensed behind area to be detected by carrier inductor, stopper rises carrier being blocked in area to be detected；Jacking apparatus rises, and is realized and positioned by the cooperation of keeper and positioning hole；Multi-degree-of-freemechanical mechanical arm drives CCD camera lenses to be moved to area to be detected, gathers pcb board image information, and image information is handled and judges whether glue surface covering is complete；First conveyer belt drives carrier to continuously move to NG screening areas, and NG products in carrier are picked up and placed to the second conveyer belt by crawl module.In the present invention, after product flows into detection device with carrier, picture crawl of taking pictures is carried out to product using CCD camera, by comparative analysis, finished goods is realized with NG product and separated, and records related data, it is easy to trace in the future, artificial fault rate is reduced or remitted simultaneously, is improved operation and is hastened, and substantially reduces cost of labor.
Description
Technical field
The application belongs to pcb board gluing detection technique field, more particularly to a kind of pcb board glue surface covering automatic detection dress
Put and detection method.
Background technology
Accurately glue surface covering can not manually be detected after PCB gluings, and accurately determine whether to belong to non-defective unit exist
Memoriter operation, after labor turnover, the relevant issues such as new employee's left-hand seat is more difficult, and missing inspection, the possibility of erroneous judgement are very big.
The content of the invention
It is existing to overcome it is an object of the invention to provide a kind of pcb board glue surface covering automatic detection device and detection method
There is the deficiency in technology.
To achieve the above object, the present invention provides following technical scheme：
The embodiment of the present application discloses a kind of pcb board glue surface covering automatic detection device, including the first conveyer belt and vision inspection
Device is surveyed, first conveyer belt is disposed with area to be detected and NG screening areas, the vision-based detection dress along its direction of transfer
The top for being placed in first conveyer belt is installed, the vision inspection apparatus includes multi-degree-of-freemechanical mechanical arm and is arranged at more certainly
By the CCD camera lenses of degree mechanical arm tail end, carrier is supported by first conveyer belt, first conveyer belt includes being set up in parallel
The first guiding band and the second guiding band, the area to be detected is provided with jacking apparatus, and the jacking apparatus is located at described first
Guide between band and the second guiding band, the jacking apparatus includes jacking cylinder and supporting plate, and the jacking cylinder is connected to institute
The lower section of supporting plate is stated, the supporting plate is horizontally disposed with, and the upper surface of the supporting plate protrudes out at least three keeper, and this is extremely
Few three keeper is in non-linear configuration, and each keeper of lower section correspondence of the carrier is respectively formed with a positioning
Hole, stopper is additionally provided with along the described first transmission tape feeding direction, and the stopper oscilaltion is to realize to the carrier
Stop and release.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, at least one is formed with the carrier
Pcb board locating slot.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, in addition to the second conveyer belt, described first
Crawl module is provided between conveyer belt and the second conveyer belt, the crawl module optionally captures the carrier positioned at NG screening areas
In pcb board, and the pcb board of crawl can be positioned on second conveyer belt.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, the crawl module include slide rail, one
Upper and lower air cylinders and at least one clip claw assembly, the upper and lower air cylinders are along the slide rail between the first conveyer belt and the second conveyer belt
Removable, the clip claw assembly is connected to the upper and lower air cylinders and can moved in vertical direction, each clip claw assembly difference
A pcb board locating slot in correspondence carrier, each clip claw assembly includes a clamping jaw cylinder and a product clamper, institute respectively
Clamping jaw cylinder is stated to be connected to the product clamper and it can be driven to grip pcb board.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, each pcb board locating slot has respectively
There is the window communicated up and down, the lower section of each window is correspondingly arranged on a product inductor respectively.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, the area to be detected is additionally provided with to carrier
The carrier inductor sensed.
It is preferred that, in above-mentioned pcb board glue surface covering automatic detection device, the entrance point of first conveyer belt is set
There is ion wind Destaticizing device.
Accordingly, disclosed herein as well is the detection method that a kind of pcb board glue surface covers automatic detection device, including：
The carrier of PCB product is carried along the first transmission Tape movement, is sensed behind area to be detected by carrier inductor, hinders
Lug-latch rises carrier being blocked in area to be detected；
Jacking apparatus rises, and is realized and positioned by the cooperation of keeper and positioning hole；
Multi-degree-of-freemechanical mechanical arm drives CCD camera lenses to be moved to area to be detected, pcb board image information is gathered, to image information
Handled and judge whether glue surface covering is complete；
First conveyer belt drives carrier to continuously move to NG screening areas, and NG products in carrier are picked up and placed by crawl module
To the second conveyer belt.
Compared with prior art, the advantage of the invention is that：
The pcb board glue surface covering automatic detection device of the present invention, after product flows into detection device with carrier, uses CCD
Camera carries out picture crawl of taking pictures to product, by comparative analysis, finished goods is realized with NG product and separated, and records dependency number
According to being easy to trace, while the artificial fault rate of deduction and exemption, improves operation and hasten, and substantially reduce cost of labor in the future.
Brief description of the drawings
, below will be to embodiment or existing in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments described in application, for those of ordinary skill in the art, on the premise of not paying creative work,
Other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 show the dimensional structure diagram of automatic detection device in the specific embodiment of the invention；
Fig. 2 show the dimensional structure diagram of vision inspection apparatus in the specific embodiment of the invention；
Fig. 3 show the dimensional structure diagram of jacking apparatus in the specific embodiment of the invention；
Fig. 4 show the dimensional structure diagram that module is captured in the specific embodiment of the invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, detailed retouch is carried out to the technical scheme in the embodiment of the present invention
State, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
With reference to shown in Fig. 1 and Fig. 2, pcb board glue surface covering automatic detection device, including the first conveyer belt 10 and vision-based detection
Device 20, the first conveyer belt 10 is disposed with area 11 to be detected and NG screening areas 12, vision inspection apparatus along its direction of transfer
20 are arranged at the top of the first conveyer belt 10.
With reference to shown in Fig. 3, vision inspection apparatus 20 includes multi-degree-of-freemechanical mechanical arm 21 and is arranged at multi freedom degree mechanical
Carrier 30 is supported by the CCD camera lenses 22 of the end of arm 21, the first conveyer belt 10, the first conveyer belt 10 includes first be set up in parallel
The guiding band 14 of band 13 and second is guided, area 11 to be detected is provided with jacking apparatus 40, and jacking apparatus 40 is located at the first guiding band 13
And second between guiding band 14, jacking apparatus 40 includes jacking cylinder 41 and supporting plate 42, and jacking cylinder 41 is connected to supporting plate
42 lower section, supporting plate 42 is horizontally disposed with, and the upper surface of the supporting plate 42 protrudes out at least three keeper 43, and this at least three
Individual keeper 43 is in non-linear configuration, and the lower section each keeper 43 of correspondence of carrier 30 is respectively formed with a positioning hole, edge
The conveying direction of first conveyer belt 10 is additionally provided with stopper 50, and the oscilaltion of stopper 50 is to realize the stop to carrier 30 and release
Put.
It is preferred that, multi-degree-of-freemechanical mechanical arm 21 is preferably the three-freedom mechanical arm of XYZ axles, and it can drive CCD camera lenses 22
The movement of horizontal two-freedom and vertical direction is realized, and CCD camera lenses 22 are moved to the surface of carrier 30.
In the technical scheme, CCD camera lenses 22 are passed to carry out IMAQ, the image of collection to the circuit board on carrier 30
Deliver to single-chip microcomputer and carry out image procossing, judge whether pcb board surface glue surface covers completely.
In the technical scheme, the two ends of carrier 30 are respectively supported on the first guiding band 13 and the second guiding band 14, are passed through
Frictional force drives carrier 30 to move.Clearance space between the first guiding guiding band 14 of band 13 and second is to place jacking apparatus
40, the surface of the jacking apparatus 40 as carrier 30 area to be detected 11, due to many between the conveyer belt 10 of carrier 30 and first
There can be displacement error less, particularly laterally (vertical direction of transfer), after carrier 30 reaches area 11 to be detected, pass through stopper
50, which limit it, is continued to move to, and jacking apparatus 40 rises, and the positioning hole correspondence of carrier 30 is slipped on keeper 43, so as to realize to carrying
Being accurately positioned for tool 30, after positioning, drives CCD camera lenses 22 to be moved to area 11 to be detected and carries out IMAQ by mechanical arm.
Keeper 43 is to realize the support to carrier 30 and positioning, in a preferred embodiment, and keeper 43 is set
There are 4 of rectangular arrangement.
In one embodiment, stopper 50 is cylinder, and the cylinder is fixed on the first guiding band 13 or second and guides band 14
Side, it can protrude from the upper surface of the first conveyer belt 10, and carrier 30 is blocked in into 11, area to be detected when protruding upward
Put.
In one embodiment, keeper 43 has smooth chamfering, and positioning hole is equipped with tapered inner surface, can be so as to
Quickly positioned in realizing.
Further, at least one pcb board locating slot 31 is formed with carrier 30.
With reference to shown in Fig. 4, in addition to the second conveyer belt 60, it is provided with and grabs between the first conveyer belt 10 and the second conveyer belt 60
Modulus group 70, the crawl module 70 optionally captures the pcb board 32 in the carrier 30 of NG screening areas 12, and will can capture
Pcb board be positioned on the second conveyer belt 60.
Capturing module 70 includes slide rail 71, a upper and lower air cylinders 72 and at least one clip claw assembly 73, the edge of upper and lower air cylinders 72
Slide rail may move between the first conveyer belt 10 and the second conveyer belt 60, and clip claw assembly 73 is connected to upper and lower air cylinders 72 and can be perpendicular
Nogata is to movement, and each clip claw assembly 73 corresponds to a pcb board locating slot 31 in carrier 30, each 73 points of clip claw assembly respectively
Not Bao Kuo a clamping jaw cylinder 731 and a product clamper 732, clamping jaw cylinder 731 is connected to product clamper 732 and its can be driven right
Pcb board is gripped.
Two crawl modules shown in Fig. 1 and Fig. 4, refer to signal of the same crawl module under two kinds of location status
Figure.
In the technical scheme, when carrier 30 is moved to BG screening areas, clip claw assembly is moved to directly over carrier 30, then under
Move and so that each product clamper is respectively corresponding to a pcb board, clamping jaw cylinder selection sexual act, product clamper is only realized to NG
The clamping of product (surface glue covering is imperfect), is then lifted out and NG products is moved on the second conveyer belt 60, surplus products
Pass through the first transmission downwards of conveyer belt 10 as qualified products.
Further, each pcb board locating slot 31 has the window 311 communicated up and down, the lower section of each window 311 respectively
A product inductor 80 is correspondingly arranged on respectively.
In the technical scheme, when carrier 30 is moved to 11 position of area to be detected, product inductor passes through windows detecting PCB
Panel products whether there is, if corresponding position does not have product, CCD camera lenses 22 need not take pictures to the position, crawl
Module 70 carries out grasping manipulation also without to the position.
In a preferred embodiment, product inductor is arranged at corresponding product sense in the lower section of supporting plate 42, supporting plate 42
Device is answered to offer recess.
Further, area 11 to be detected is additionally provided with the carrier inductor 90 sensed to carrier 30.
In the technical scheme, when carrier inductor senses that carrier 30 passes through, single-chip microcomputer is sent a command to, and control resistance
Lug-latch 50 rise carrier 30 is carried out it is spacing.
Further, the entrance point of the first conveyer belt 10 is provided with ion wind Destaticizing device 100.
The operation principle of above-mentioned detection device is as follows：
Product is placed on carrier and flows into the first conveyer belt 10 from a upper station by pipeline, by ion wind Destaticizing device
100 couples of PCB carry out destaticing operation, and after carrier inductor 90 is sensed, stopper 50 rises, it is ensured that carrier reaches detecting position
Put.The sensing of product inductor 80, which has, provides signal after product, acted, the jack-up of carrier 30 is reached secondary upwards by jacking cylinder 41
Purpose is positioned, after carrier positions OK, the Y-axis of multi-degree-of-freemechanical mechanical arm 21, X-axis, Z axis start to carry out according to the track set
Action, drives the downward actuation of CCD camera lenses 22, after arrival is appointed as, and starts to carry out operation of taking pictures to product, after the completion of taking pictures, by
Test system is contrasted the photo of crawl with pre-set OK product figures, and detection probability is protected in the form of data
Deposit, while providing next station signal, facilitate next station operation.
After the completion of Product checking, industrial computer gathered data is simultaneously preserved：
(1) OK product, are judged, carrying carrier by the first conveyer belt 10 continues to flow into next station, carries out next station operation.
(2), judge NG product, signal is provided by industrial computer, crawl module upper and lower air cylinders 72 drive clamping jaw cylinder 731 and product
The downward actuation of fixture 732, is reached after specified location, and clamping jaw cylinder 731 drives product clamper 732 to clamp product, clamping jaw cylinder
731 open the clamping jaw on fixture, and crawl module upper and lower air cylinders 72 drive clamping jaw cylinder 731 and product to act upwards, and by horizontal stroke
Telephone-moving tool cylinder 74 is moved on the upside of streamline, the downward actuation of crawl module upper and lower air cylinders 72, is reached after specified location, clamping jaw gas
Cylinder 731 drives product clamper 732 to open, and product is placed on the second conveyer belt 60.
So far, a detection cycle is completed.
In summary, PCB gluings of the invention detection can realize automatic detection, can control precision height, check comprehensive, can be right
Finished goods and NG product carry out classification processing, save labour, improve production efficiency.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in process, method, article or equipment including the key element.
Described above is only the embodiment of the application, it is noted that for the ordinary skill people of the art
For member, on the premise of the application principle is not departed from, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as the protection domain of the application.
Claims (8)
1. a kind of pcb board glue surface covers automatic detection device, it is characterised in that including the first conveyer belt and vision inspection apparatus,
First conveyer belt is disposed with area to be detected and NG screening areas along its direction of transfer, and the vision inspection apparatus is arranged at
The top of first conveyer belt, the vision inspection apparatus includes multi-degree-of-freemechanical mechanical arm and is arranged at multi freedom degree mechanical
It is supported by carrier on the CCD camera lenses of arm end, first conveyer belt, what first conveyer belt included being set up in parallel first leads
Leader tape and the second guiding band, the area to be detected are provided with jacking apparatus, the jacking apparatus be located at the described first guiding band and
Between second guiding band, the jacking apparatus includes jacking cylinder and supporting plate, and the jacking cylinder is connected to the supporting plate
Lower section, the supporting plate is horizontally disposed with, and the upper surface of the supporting plate protrudes out at least three keeper, and this at least three
Keeper is in non-linear configuration, and each keeper of lower section correspondence of the carrier is respectively formed with a positioning hole, along institute
State the first transmission tape feeding direction and be additionally provided with stopper, the stopper oscilaltion with realize the stop to the carrier and
Release.
2. pcb board glue surface according to claim 1 covers automatic detection device, it is characterised in that：Formed on the carrier
There is at least one pcb board locating slot.
3. pcb board glue surface according to claim 1 or 2 covers automatic detection device, it is characterised in that：Also include second to pass
Band is sent, crawl module is provided between first conveyer belt and the second conveyer belt, the crawl module, which is optionally captured, to be located at
Pcb board in the carrier of NG screening areas, and the pcb board of crawl can be positioned on second conveyer belt.
4. pcb board glue surface according to claim 3 covers automatic detection device, it is characterised in that：The crawl module bag
Slide rail, a upper and lower air cylinders and at least one clip claw assembly are included, the upper and lower air cylinders are along the slide rail in the first conveyer belt and
It may move between two conveyer belts, the clip claw assembly is connected to the upper and lower air cylinders and can moved in vertical direction, it is each described
Clip claw assembly corresponds to a pcb board locating slot in carrier respectively, each clip claw assembly include respectively a clamping jaw cylinder and
One product clamper, the clamping jaw cylinder is connected to the product clamper and it can be driven to grip pcb board.
5. pcb board glue surface according to claim 2 covers automatic detection device, it is characterised in that：Each pcb board is determined
Position groove has the window communicated up and down respectively, and the lower section of each window is correspondingly arranged on a product inductor respectively.
6. pcb board glue surface according to claim 1 covers automatic detection device, it is characterised in that：The area to be detected is also
It is provided with the carrier inductor sensed to carrier.
7. pcb board glue surface according to claim 1 covers automatic detection device, it is characterised in that：First conveyer belt
Entrance point be provided with ion wind Destaticizing device.
8. any described pcb board glue surface of claim 1 to 7 covers the detection method of automatic detection device, it is characterised in that bag
Include：
The carrier of PCB product is carried along the first transmission Tape movement, is sensed behind area to be detected by carrier inductor, stopper
Carrier is blocked in area to be detected by rise；
Jacking apparatus rises, and is realized and positioned by the cooperation of keeper and positioning hole；
Multi-degree-of-freemechanical mechanical arm drives CCD camera lenses to be moved to area to be detected, gathers pcb board image information, and image information is carried out
Handle and judge whether glue surface covering is complete；
First conveyer belt drives carrier to continuously move to NG screening areas, and NG products in carrier are picked up and placed to the by crawl module
On two conveyer belts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710457594.2A CN107132230A (en) | 2017-06-16 | 2017-06-16 | Pcb board glue surface covers automatic detection device and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710457594.2A CN107132230A (en) | 2017-06-16 | 2017-06-16 | Pcb board glue surface covers automatic detection device and detection method |
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| CN107132230A true CN107132230A (en) | 2017-09-05 |
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ID=59735312
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