CN104093298A - Automatic plug-in machine for specially-shaped connecting pieces - Google Patents
Automatic plug-in machine for specially-shaped connecting pieces Download PDFInfo
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- CN104093298A CN104093298A CN201410340142.2A CN201410340142A CN104093298A CN 104093298 A CN104093298 A CN 104093298A CN 201410340142 A CN201410340142 A CN 201410340142A CN 104093298 A CN104093298 A CN 104093298A
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Abstract
The invention discloses an automatic plug-in machine for specially-shaped connecting pieces. The automatic plug-in machine comprises a machine frame, a controller, a feeding module, a part recognizing and screening module, a part grabbing and plug-in position recognizing module and a PCB transmission locating module, wherein the controller is arranged on the outer portion of the machine frame and the feeding module, the part recognizing and screening module, the part grabbing and plug-in position recognizing module and the PCB transmission locating module are arranged in the machine frame. The automatic plug-in machine for the specially-shaped connecting pieces further provides a clamping mechanical arm with a clamping force detecting function, therefore, the reliability of component clamping is guaranteed and components can be prevented from being damaged; meanwhile, a component pin recognizing module is provided so that component quality can be detected, and therefore the components can be screened. In addition, the machine can further realize recognizing of the plug-in positions of the specially-shaped parts and detection of the plug-in quality of the components so as to be adapted to plug-in mounting of various components.
Description
Technical field
The present invention relates to acoustic product technical field of measurement and test, be specifically related to a kind of Special-shaped connector automatism card machine.
Background technology
Along with the develop rapidly of electronic technology, the use of electronic product is also more and more extensive, and PCB circuit board is the important carrier of electronic product, and inserter is various electronic components to be inserted to the process equipment of PCB circuit board assigned address.In the course of processing of inserter, generally that the top that first electronic component is transported to PCB circuit board by clamping device positions, then clamping device moves down, electronic component is inserted in the default stitch jack of PCB circuit board exactly, and then clamping device resets, so that the new electronic component of gripping, carry out plug-in unit processing next time, the electronic component that plug-in mounting is good is stayed on PCB circuit board, and moves to the next position with PCB circuit board, to carry out the operations such as reinforcement of weld.
At present, for the plug-in component equipment of the electronic devices and components such as electric capacity, resistance successful Application.But the plug-in unit for non-conventional type joints such as terminal, joint, battery cases substantially also relies on manual operations to realize.The grafting feature of these shaped pieces is that on every PCB circuit board, plug-in unit quantity is few, required precision is high, plug-in unit kind is many, and part consistency is poor.Existing inserter generally relies on vacuum suction mode to realize part and captures, and can not adapt to multiple special-shaped part and capture demand.In addition, existing inserter can not be screened the quality of components and parts, for the poor non-conventional type joint of consistency, often there will be cannot plug-in mounting phenomenon.Therefore, the plug-in mounting of this part becomes the bottleneck of electron trade automated production.
Summary of the invention
For solving the problems of the technologies described above, we have proposed a kind of Special-shaped connector automatism card machine, its object: can screen the quality of plug-in mounting part, realize the identification of the plug-in mounting position of special-shaped part, and the plug-in mounting quality of device is detected, to adapt to the plug-in mounting of multiple device.
For achieving the above object, technical scheme of the present invention is as follows:
A Special-shaped connector automatism card machine, feeding module, Parts Recognition and the screening module, the part that comprise frame, be arranged on the controller of frame outside and be arranged on frame inside capture and plug-in mounting location identification module and PCB circuit board transmission locating module;
Frame comprises upper stand and the lower framework of detachable connection, and the top of lower framework is provided with panel;
Feeding module involving vibrations dish and straight line feeder, vibrating disk is arranged on the outside of frame, and the outlet of vibrating disk is connected with straight line feeder by track, and an end of straight line feeder is provided with the first detent mechanism;
Parts Recognition comprises the base being arranged on panel, the microscope and the industrial CCD camera that are fixed on the light source on base and are linked in sequence below light source with screening module;
Part captures and plug-in mounting location identification module comprises the bracing frame that is set in parallel in panel two ends, one of them bracing frame top is provided with X-axis slide unit, on another bracing frame, be provided with the guide rail parallel with X-axis slide unit, on X-axis slide unit, by slide block, be movably set with Y-axis slide unit, on Y-axis slide unit, by slide block, be movably set with Z axis slide unit, Z axis slide unit below and be rotatably connected to R axle turntable, the above and below of R axle turntable is respectively arranged with the visual recognition line grabbing device of unifying;
PCB circuit board transmission locating module comprises conveying device, conveying device comprises two delivery tracks that be arranged in parallel and is arranged on the power set on delivery track, in conveying device, be also provided with width adjustment mechanism, the second detent mechanism and blocking mechanism according to the adjacent setting of streamline direction, on the delivery track of conveying device, be also provided with spring compression mechanism, spring compression mechanism is positioned at the top of the second detent mechanism.
Preferably, the first detent mechanism comprises support, an end of support is provided with the chute of " protruding " type, the guide groove of " protruding " type chute top and straight line feeder is connected, a side of " protruding " type chute is provided with connector, and opposite side end opening is relative with the movable end of Pneumatic slid platform that is arranged on support the other end.
Preferably, straight line feeder is provided with two groups, and two groups be arranged in parallel, and corresponding vibrating disk also has two.
Preferably, Parts Recognition is positioned at the middle part of two straight line feeders with screening module, and is positioned at one end that straight line feeder is provided with the first detent mechanism.
Preferably, visual identifying system comprises the industrial CCD camera being connected by connecting plate with R axle turntable, and the microscope and the light source that are set in sequence in industrial CCD camera below.
Preferably, grabbing device adopts electronic tong.
Preferably, width adjustment mechanism comprises width adjusting handwheel, driving wheel, driven pulley and the two width adjusting screw rods that are arranged on conveying device outside, between driving wheel and driven pulley, by belt, be connected, two width adjusting screw rods are connected with driven pulley with driving wheel respectively, and two delivery tracks that connect conveying device, every width adjusting screw rod below is provided with width adjusting guide rail, and a delivery track of conveying device is slidably connected by slide block and width adjusting guide rail.
Preferably, the second detent mechanism comprises positioning cylinder and is arranged on the top board at positioning cylinder movable end top.
Preferably, blocking mechanism comprises and stops cylinder and be arranged on the baffle plate that stops cylinder movable end top.
Preferably, on the delivery track of conveying device, be also provided with the sense switch that puts in place, the sense switch that puts in place is separately positioned on the end of initiating terminal, second detent mechanism the place ahead and the conveying device of conveying device, is also provided with the sense switch that puts in place on the top board of the second detent mechanism.
Beneficial effect of the present invention: this Special-shaped connector automatism card machine provides a kind of clamping manipulator with chucking power measuring ability, both guaranteed the reliability of device clamping, can avoid damaging again components and parts, provide device pin identification module, thereby quality that can detection means is screened to device simultaneously.This equipment also can be realized the identification of the plug-in mounting position of special-shaped part in addition, and the plug-in mounting quality of device is detected, to adapt to the plug-in mounting of multiple device.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of Special-shaped connector automatism card machine of the present invention structural representation (removing upper stand and upper stand upper-part);
Fig. 2 is a kind of Special-shaped connector automatism card machine of the present invention structural representation;
Fig. 3 is feeding module, Parts Recognition and screening modular structure schematic diagram (removing vibrating disk) in a kind of Special-shaped connector automatism card machine of the present invention;
Fig. 4 is vibrating tray structure schematic diagram in a kind of Special-shaped connector automatism card machine of the present invention;
Fig. 5 is that in a kind of Special-shaped connector automatism card machine of the present invention, part captures and plug-in mounting location identification module structural representation;
Fig. 6 is PCB circuit board transmission locating module structural representation in a kind of Special-shaped connector automatism card machine of the present invention;
Fig. 7 is the second detent mechanism and blocking mechanism structural representation in a kind of Special-shaped connector automatism card machine of the present invention.
Numeral and the represented corresponding component title of letter in figure:
The 1 frame, upper frame, 11, 12, 13, part of the machine frame, a panel, 2, feeding on the vibration plate module 21, 22, 23, linear feeders, track, the first positioning mechanism, 24, 241, 242, bracket, connector, pneumatic sliding table, 243,, 3 parts recognition and selection module,, the 31 base, 32 light, microscope, 33, 34, 4 industrial CCD camera, part gripping and inserting position identification module, a support frame, 41, 42.X, 43 axis, slide, guide rail, 44.Y axis, 45.Z axis, slide, slide,, 46.R, 47 axis turntable, visual identity system, visual, 48 the recognition system, 5.PCB transmission, positioning the circuit board module, conveying device, 52, 51, 521, a width adjusting mechanism, adjust the width of the hand wheel, driving wheel, 522, 523, 524, from the wheel, the width adjusting screw, adjust the width of guide rail, 525, 53, second, 531 positioning mechanism, a positioning cylinder, roof, 532,, 54 blocking mechanism, 541 block, cylinder, baffle, 542,, 55 spring pressing mechanism, position detection switch, 56, 6, 7, display, control button box
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Below in conjunction with schematic diagram, the specific embodiment of the present invention is described in further detail.
A kind of Special-shaped connector automatism card machine as depicted in figs. 1 and 2, feeding module 2, Parts Recognition and the screening module 3, the part that comprise frame 1, be arranged on the controller (not shown) of frame 1 outside and be arranged on frame 1 inside capture and plug-in mounting location identification module 4 and PCB circuit board transmission locating module 5.
Frame 1 comprises upper stand 11 and the lower framework 12 of detachable connection, and to facilitate the installation of frame 1 internal unit, the top of lower framework 12 is provided with panel 13.
As shown in Figure 3 and Figure 4, feeding module 2 involving vibrations dishes 21 and straight line feeder 22, vibrating disk 21 is arranged on the outside of frame 1, and the outlet of vibrating disk 21 is connected with straight line feeder 22 by track 23, and straight line feeder 22 is arranged on the panel 13 of lower framework 12.Straight line feeder 22 is provided with two groups, and two groups be arranged in parallel, and corresponding vibrating disk 21 also has two, and an end of each straight line feeder 22 is provided with the first detent mechanism 24.The first detent mechanism 24 comprises support 241, an end of support 241 is provided with the chute of " protruding " type, the guide groove of " protruding " type chute top and straight line feeder 22 is connected, a side of " protruding " type chute is provided with connector 242, and opposite side end opening is relative with the movable end of Pneumatic slid platform 243 that is arranged on support 241 the other end.Device through vibrating disk 21 vibration feedings to straight line feeder, by straight line feeder 22, device is transported in the chute of the first detent mechanism 24 along its rectilinear orbit again, Pneumatic slid platform 243 actions, device is pushed to fixed position fixing, connector 242 is electrically connected to controller, the signal of placing with feedback device.
As shown in Figure 3, Parts Recognition comprises the base 31 being arranged on panel 13, the microscope 33 and the industrial CCD camera 34 that are fixed on the light source 32 on base 31 and are linked in sequence below light source 32 with screening module 3.Parts Recognition is positioned at the middle part of two straight line feeders 22 with screening module 3, and is positioned at one end that straight line feeder 22 is provided with the first detent mechanism 24.Position by the device in 3 pairs two groups the first detent mechanisms 24 of Parts Recognition and screening module is detected, the image of while sampler pin, by image, process and realize pin positions identification and device quality judges, if there is the phenomenons such as position skew, pin loss in device pin, Parts Recognition feeds back signal to control system with screening module 3 and abandons this part, otherwise feeds back signal to the action that controller carries out subsequent processing.
As shown in Figure 5, part captures and plug-in mounting location identification module 4 comprises the bracing frame 41 that is set in parallel in panel 13 two ends, one of them bracing frame 41 top is provided with X-axis slide unit 42, on another bracing frame 41, be provided with the guide rail parallel with X-axis slide unit 42 43, on X-axis slide unit 42, by slide block, be movably set with Y-axis slide unit 44, Y-axis slide unit 44 two ends lay respectively on X-axis slide unit 42 and guide rail 43, on Y-axis slide unit 44, by slide block, be movably set with Z axis slide unit 45, Z axis slide unit 45 belows are rotatably connected to R axle turntable 46, the above and below of R axle turntable 46 is respectively arranged with visual identifying system 47 and grabbing device 48, visual identifying system 47 comprises the industrial CCD camera being connected by connecting plate with R axle turntable 46, and the microscope and the light source that are set in sequence in industrial CCD camera below.Visual identifying system 47 and grabbing device 48 can carry out translation and the rotational action of three directions under the effect of X-axis slide unit 42, Y-axis slide unit 44, Z axis slide unit 45 and R axle turntable 46, device plug-in mounting position is detected and device is captured, grabbing device 48 adopts electronic tong, can detect the size of the chucking power of gripping element, guarantee the stability and the damage of avoiding device of device clamping.
As shown in Figure 6 and Figure 7, PCB circuit board transmission locating module 5 comprises conveying device 51, conveying device 51 comprises that two are set in parallel in the delivery track on panel 13 and are arranged on the power set on delivery track, in conveying device 51, be also provided with width adjustment mechanism 52, according to the second detent mechanism 53 and the blocking mechanism 54 of the adjacent setting of streamline direction.Width adjustment mechanism 52 comprises the width adjusting handwheel 521 that is arranged on conveying device 51 outsides, driving wheel 522, driven pulley 523 and two width adjusting screw rods 524, between driving wheel 522 and driven pulley 523, by belt, be connected, belt adopts flat belt or Timing Belt, two width adjusting screw rods 524 are connected with driven pulley 523 with driving wheel 522 respectively, and connect 51 two delivery tracks of conveying device, every width adjusting screw rod 524 belows are provided with width adjusting guide rail 525, a delivery track of conveying device 51 is slidably connected by slide block and width adjusting guide rail 525, make can realize relative motion between two delivery tracks of conveying device 51.Width adjusting handwheel 521 coaxially arranges with driving wheel 522, the power set of width adjustment mechanism 52, width adjusting handwheel 521 also can adopt motor or motor to replace simultaneously, realizes the automatic adjusting of the delivery track width of conveying device 51 according to the size of PCB circuit board.The second detent mechanism 53 comprises positioning cylinder 531 and is arranged on the top board 532 at positioning cylinder 531 movable end tops.Blocking mechanism 54 comprises and stops cylinder 541 and be arranged on the baffle plate 542 that stops cylinder 541 movable end tops.On the delivery track of conveying device 51, be also provided with spring compression mechanism 55, spring compression mechanism 55 is positioned at the top of the second detent mechanism 53.On the delivery track of conveying device 51, be also provided with the sense switch 56 that puts in place, the sense switch 56 that puts in place is separately positioned on the end of the initiating terminal of conveying device 51, second detent mechanism 53 the place aheads and conveying device 51, on the top board 532 of the second detent mechanism 53, be also provided with the sense switch 56 that puts in place, in order to detect the position of PCB circuit board.
As shown in Figure 2, the outer setting of upper stand 12 has display 6 and control button box 7, in order to operations such as the startup of display testing result and this Special-shaped connector automatism card machine of hand-guided, shutdown.
The course of work of this invention Special-shaped connector automatism card machine is:
(1) PCB circuit board is carried by conveying device 51 material loadings, the sense switch 56 that puts in place that is positioned at conveying device 51 initiating terminals detects and sends a signal to controller, controller is controlled part crawl and 4 actions of plug-in mounting location identification module, and PCB circuit board continues to be fed forward simultaneously;
(2) PCB circuit board flow into sense switch 56 places that put in place in second detent mechanism 53 the place aheads, and the sense switch 56 that puts in place signals to controller, and controller is controlled and stopped cylinder 541 actions, and baffle plate 542 stretches out, and stops that PCB circuit board continues to carry along delivery track;
(3) PCB circuit board flow into top board 532 positions of positioning cylinder 531, the sense switch 56 that puts in place being positioned on top board 532 detects, signal to controller, controller is controlled positioning cylinder 531 actions, top board 532, by jack-up, coordinates spring compression mechanism 55 that PCB circuit board is positioned on top board 532;
(4) part crawl and card address identification module 4 move to the sign point position on PCB circuit board, and by visual identifying system 47, gather after images are also processed and obtain PCB circuit board reference position, and the fixed position of calculating each device by coordinate transform;
(5) device is located by vibrating disk 21 material loadings the fixed position that is transferred on the first detent mechanism 24.Parts Recognition and the image that screens module 3 samplers, recognition means quality also feeds back signal to part by controller and captures and plug-in mounting location identification module 4;
(6) part captures and plug-in mounting module 4 pickup devices, and device is mobile to the place, device fixed position on PCB circuit board, now need device to carry out the motion of X, Y, Z and R axle, adjust device angles consistent with device fixed position on PCB circuit board after, again device is moved downward by Z axis slide unit 45, press down the place, device fixed position being inserted on PCB circuit board, simultaneously by the plug-in mounting quality of visual identifying system 47 detection means;
(7) the next device circulation of the motion capture of repeating step (6) plug-in mounting, until all device plug-in mountings complete;
(8) after device plug-in mounting completes, blocking mechanism 54 controlled by controller and the second detent mechanism 53 resets, and PCB circuit board continues to carry along conveying device 1;
(9) PCB circuit board is transported to and is positioned at the putting in place behind sense switch 56 positions of conveying device 1 end, signal to controller, device plug-in mounting completes and does not break down, and controller is issued next device signal simultaneously, carry out further work (rewinding, or encapsulation etc.).
Be exactly more than a kind of structure and action effect of Special-shaped connector automatism card machine, its advantage is: can detect the quality of the device of plug-in mounting, the chucking power of device clamping can be surveyed, and guarantees the stability of device clamping, avoid the damage of device, and can adapt to the plug-in mounting of multiple device.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.
Claims (10)
1. a Special-shaped connector automatism card machine, it is characterized in that, comprise frame (1), be arranged on the outside controller of frame (1) and be arranged on frame (1) inner feeding module (2), Parts Recognition and screening module (3), part crawl and plug-in mounting location identification module (4) and PCB circuit board transmission locating module (5);
Frame (1) comprises upper stand (11) and the lower framework (12) of detachable connection, and the top of lower framework (12) is provided with panel (13);
Feeding module (2) involving vibrations dish (21) and straight line feeder (22), vibrating disk (21) is arranged on the outside of frame (1), the outlet of vibrating disk (21) is connected with straight line feeder (22) by track (23), and an end of straight line feeder (22) is provided with the first detent mechanism (24);
Parts Recognition comprises with screening module (3) base (31) being arranged on panel (13), is fixed on the light source (32) on base (31) and is linked in sequence at microscope (33) and the industrial CCD camera (34) of light source (32) below;
Part captures and plug-in mounting location identification module (4) comprises the bracing frame (41) that is set in parallel in panel (13) two ends, one of them bracing frame (41) top is provided with X-axis slide unit (42), on another bracing frame (41), be provided with the guide rail (43) parallel with X-axis slide unit (42), X-axis slide unit (42) is upper is movably set with Y-axis slide unit (44) by slide block, Y-axis slide unit (44) is upper is movably set with Z axis slide unit (45) by slide block, Z axis slide unit (45) below is rotatably connected to R axle turntable (46), the above and below of R axle turntable (46) is respectively arranged with visual identifying system (47) and grabbing device (48),
PCB circuit board transmission locating module (5) comprises conveying device (51), conveying device (51) comprises two delivery tracks that be arranged in parallel and is arranged on the power set on delivery track, in conveying device (51), be also provided with width adjustment mechanism (52), the second detent mechanism (53) and blocking mechanism (54) according to the adjacent setting of streamline direction, on the delivery track of conveying device (51), be also provided with spring compression mechanism (55), spring compression mechanism (55) is positioned at the top of the second detent mechanism (53).
2. a kind of Special-shaped connector automatism card machine according to claim 1, it is characterized in that, the first detent mechanism (24) comprises support (241), an end of support (241) is provided with the chute of " protruding " type, the guide groove of " protruding " type chute top and straight line feeder (22) is connected, a side of " protruding " type chute is provided with connector (242), and opposite side end opening is relative with the movable end of Pneumatic slid platform (243) that is arranged on support (241) the other end.
3. a kind of Special-shaped connector automatism card machine according to claim 1, is characterized in that, straight line feeder (22) is provided with two groups, and two groups be arranged in parallel, and corresponding vibrating disk (21) also has two.
4. according to claim 1,2,3 arbitrary described a kind of Special-shaped connector automatism card machines, it is characterized in that, Parts Recognition is positioned at the middle part of two straight line feeders (22) with screening module (3), and is positioned at one end that straight line feeder (22) is provided with the first detent mechanism (24).
5. a kind of Special-shaped connector automatism card machine according to claim 1, it is characterized in that, visual identifying system (47) comprises the industrial CCD camera being connected by connecting plate with R axle turntable (46), and the microscope and the light source that are set in sequence in industrial CCD camera below.
6. a kind of Special-shaped connector automatism card machine according to claim 1, is characterized in that, grabbing device (48) adopts electronic tong.
7. a kind of Special-shaped connector automatism card machine according to claim 1, it is characterized in that, described width adjustment mechanism (52) comprises the width adjusting handwheel (521) that is arranged on conveying device (51) outside, driving wheel (522), driven pulley (523) and two width adjusting screw rods (524), between driving wheel (522) and driven pulley (523), by belt, be connected, two width adjusting screw rods (524) are connected with driven pulley (523) with driving wheel (522) respectively, and two delivery tracks that connect conveying device (51), every width adjusting screw rod (524) below is provided with width adjusting guide rail (525), a delivery track of conveying device (51) is slidably connected by slide block and width adjusting guide rail (525).
8. a kind of Special-shaped connector automatism card machine according to claim 1, is characterized in that, described the second detent mechanism (53) comprises positioning cylinder (531) and is arranged on the top board (532) at positioning cylinder (531) movable end top.
9. a kind of Special-shaped connector automatism card machine according to claim 1, is characterized in that, blocking mechanism (54) comprises and stops cylinder (541) and be arranged on the baffle plate (542) that stops cylinder (541) movable end top.
10. according to a kind of Special-shaped connector automatism card machine described in claim 1 or 8, it is characterized in that, on the delivery track of conveying device (51), be also provided with the sense switch that puts in place (56), the sense switch (56) that puts in place is separately positioned on the end of the initiating terminal of conveying device (51), the second detent mechanism (53) the place ahead and conveying device (51), on the top board (532) of the second detent mechanism (53), is also provided with the sense switch that puts in place (56).
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| CN201410340142.2A CN104093298B (en) | 2014-07-16 | 2014-07-16 | A kind of Special-shaped connector automatism card machine |
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| CN201410340142.2A CN104093298B (en) | 2014-07-16 | 2014-07-16 | A kind of Special-shaped connector automatism card machine |
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