CN203423902U - Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products - Google Patents
Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products Download PDFInfo
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- CN203423902U CN203423902U CN201320429380.1U CN201320429380U CN203423902U CN 203423902 U CN203423902 U CN 203423902U CN 201320429380 U CN201320429380 U CN 201320429380U CN 203423902 U CN203423902 U CN 203423902U
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Abstract
The utility model discloses an automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products. The automatic plug-in machine is provided with a substrate feeding device used for transmitting substrates, an element feeding device used for transmitting electronic elements to be plugged, an element pick-up device used for picking up the electronic elements from the element feeding device and plugging the electronic elements in the substrates, and a controller used for controlling working state of the element pick-up device. In the production process, the substrates are sequentially transmitted from front to back by the substrate feeding device in the horizontal direction, the electronic elements to be plugged are sequentially transmitted to a pickup position by the element feeding device, the electronic elements to be plugged are taken out from the pick-up position by the element pick-up device and plugged into the substrates when the substrates are transmitted to the position to be plugged, and the electronic products formed after plug-in are transmitted out by the substrate feeding device to be collected. The automatic plug-in machine can realize automatic production of plug-in units of the electronic products, and greatly improves the product production efficiency.
Description
Technical field
the utility model relates to a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting.
Background technology
along with the development of electronic technology, each electronic component on electronic product normally plug-in mounting, on pcb board, can improve the production efficiency of electronic product so easily, and can change easily when in electronic product, certain electronic component lost efficacy.In traditional technology, normally adopt conveyer belt that the pcb board for the treatment of plug-in unit is delivered to specific position, again by manually picking up electronic component and being inserted on pcb board, such mode of production needs more manually completing, the production efficiency of product is comparatively low, personnel's labour intensity is large, and easily occurs mistake in production process, causes the fraction defective of product higher.
Summary of the invention
the purpose of this utility model is to provide a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting, to improve the production efficiency of electronic product, reduces the personnel labor intensity in production process.
for achieving the above object, the technical solution adopted in the utility model is: a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting, described electronic product comprises substrate, a plurality of electronic components that are inserted on described substrate, described automatism card machine comprises workbench, be arranged on described workbench for transmitting the substrate feeding device of described substrate, for transmitting the element feeding device of the described electronic component for the treatment of plug-in unit, described substrate is transferred to the rear end of described workbench by described substrate feeding device along continuous straight runs by the front end of described workbench, described element feeding device comprises loader, the feeding track being connected with described loader, described feeding track has the chute feeder extending along described feeding track length direction, be housed in described chute feeder a plurality of described electronic component arranged in sequences, on described workbench, be also provided with for from described chute feeder, pick up described electronic component and by described electronic component plug-in mounting to the component pick-up device described substrate, described automatism card machine also comprises for controlling the controller of described component pick-up device operating state.
preferably, described substrate feeding device comprises along horizontal fore-and-aft direction and is arranged in parallel to each other two mounting panels on described workbench, described mounting panel comprises epimere plate, positioning section plate and hypomere plate successively along length bearing of trend, described substrate feeding device also comprises the epimere feeding unit that is arranged on described epimere plate, be arranged on positioning section feeding unit on described positioning section plate, be arranged on the hypomere feeding unit on described hypomere plate
described epimere feeding unit comprises a plurality of two upper blocks in described epimere plate opposite side portion that are arranged on rotationally, on described upper block, be arranged with to tensioning epimere conveyer belt, on described epimere plate, be also provided with the epimere driving mechanism for driving a plurality of described upper blocks to rotate around Pivot Point Center line, the front end of described epimere plate is provided with epimere and stops cylinder, the rear and front end of described epimere plate is respectively equipped with the first sensor for detection of described substrate position on described epimere conveyer belt, the second transducer, described first sensor is positioned at the rear that described epimere stops cylinder, described first sensor, described the second transducer is connected setting with described epimere driving mechanism signal respectively,
described positioning section feeding unit comprises a plurality of two positioning section guide wheels on the relative both sides of described positioning section plate that are arranged on rotationally, on described positioning section guide wheel, be arranged with to tensioning positioning section conveyer belt, on described positioning section plate, be also provided with the positioning section driving mechanism for driving a plurality of described positioning section guide wheels to rotate around Pivot Point Center line, the front end of described positioning section plate is provided with positioning section and stops cylinder, the front end of described positioning section plate, the rear end of described positioning section plate is respectively equipped with the 3rd transducer for detection of described substrate position on described positioning section conveyer belt, four-sensor, described the 3rd transducer is positioned at the rear that described positioning section stops cylinder, described the 3rd transducer, four-sensor is connected setting with described positioning section driving mechanism signal respectively,
described hypomere feeding unit comprises a plurality of two lower tumblers in described hypomere plate opposite side portion that are arranged on rotationally, on described lower tumbler, be arranged with to tensioning hypomere conveyer belt, on described hypomere plate, be also provided with the hypomere driving mechanism for driving a plurality of described lower tumblers to rotate around Pivot Point Center line, the front end of described hypomere plate is provided with hypomere and stops cylinder, the rear and front end of described hypomere plate is respectively equipped with the 5th transducer for detection of described substrate position on described hypomere conveyer belt, the 6th transducer, described the 5th transducer is positioned at the rear that described hypomere stops cylinder, described the 5th transducer, described the 6th transducer is connected setting with described hypomere driving mechanism signal respectively, the rear end that is positioned at described the 6th transducer on described hypomere plate is also provided with discharging and stops cylinder,
described epimere conveyer belt, described positioning section conveyer belt, described hypomere conveyer belt are arranged after by forward direction successively along the length direction of described mounting panel, and the substrate conveyor surface of described epimere conveyer belt, described positioning section conveyer belt, described hypomere conveyer belt is in the same plane, described epimere stops that axial line that cylinder, described positioning section stop that cylinder, described hypomere stop that cylinder, described discharging stop the Telescopic-cylinder bar on cylinder is perpendicular to described substrate conveyor surface, and described Telescopic-cylinder bar while stretching out along the thickness direction of described substrate higher than described substrate conveyor surface.
further preferably, described in each, the upper end of positioning section plate is fixedly provided with respectively pressing plate, described substrate on described positioning section feeding unit between described pressing plate and described positioning section conveyer belt.
further preferably, on two blocks of described positioning section plates, wherein described positioning section plate is provided with for described substrate is pressed on to the compression cylinder on positioning section plate described in another piece along its Width, and the axial line of the expansion link of described compression cylinder extends along the Width of described material.
further preferably, in two described mounting panels, wherein a described mounting panel is the fixed head being fixedly installed on described workbench, described in another piece mounting panel for adjusting plate, described adjustment plate by the relatively described fixed head of width adjusting mechanism along horizontal left and right directions adjustable interval arrange.
further preferably, described width adjusting mechanism comprises that the fixed mount, the two ends that are fixedly connected with described fixed head are arranged on rotationally respectively ball-screw on described fixed head and described fixed mount, are fixedly installed on described adjustment plate and the feed screw nut matching with described ball-screw, and described width adjusting mechanism also comprises and being arranged on described fixed mount for driving the width adjustment driving mechanism of described ball-screw rotation.
as a kind of execution mode, described loader comprises base, can there is the vibrating disk of electric and magnetic oscillation, be located on described base for driving described vibrating disk that the vibrator of vibration occurs, described vibrating disk is arranged on described vibrator, in the inner chamber of described vibrating disk, be provided with at least one and be the feeding orbit that vortex filament shape extends from bottom to top, described feeding orbit has for accommodating according to the order of sequence a plurality of feeder channels for the treatment of the described electronic component of plug-in unit, the feeding mouth of described the above chute feeder of feeding track and the discharging opening of described feeder channel connect, one end fixed support of described feeding track is arranged on described workbench.
preferably, described component pick-up device comprises the horizontal articulated robotic manipulator being arranged on described workbench, and the arm end of described horizontal articulated robotic manipulator is provided with the material folding working head for the treatment of the described electronic component of plug-in unit for gripping.
further preferably, described material folding working head comprises mount pad, on described mount pad, be fixedly provided with a plurality of jaws for material folding, be respectively used to drive a plurality of material foldings of described a plurality of jaws to drive cylinders, for controlling a plurality of described material foldings, drive the electromagnetically operated valve group of gas cylinder working conditions, described electromagnetically operated valve group is fixedly mounted on described mount pad.
due to the utilization of technique scheme, the utility model compared with prior art has following advantages:
a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting of the present utility model, wherein by being provided for the substrate feeding device of transmission base plate, for transmitting the element feeding device of the electronic component for the treatment of plug-in unit, for from element feeding device, pick up electronic component and by its plug-in mounting to the component pick-up device on substrate, and for the controller of control element pick device operating state, this automatism card machine in process of production, substrate by substrate feeding device according to the order of sequence along continuous straight runs transmit after by forward direction, the electronic component for the treatment of plug-in unit is sent to according to the order of sequence and is treated feeding position by element feeding device, when substrate is transferred into until plug-in unit position, by component pick-up device from treat feeding position take out treat the electronic component of plug-in unit and by its plug-in mounting to substrate, after plug-in mounting completes, the electronic product of formation is transferred out and is collected by substrate feeding device.This automatism card machine is simple in structure, and production process adopts automation mechanized operation, has improved significantly the production efficiency of electronic product, has reduced personnel's labour intensity in production process, has also guaranteed the quality of production of electronic product simultaneously, has improved it and has produced yield.
Accompanying drawing explanation
the overall structure schematic diagram one that accompanying drawing 1 is inserter of the present utility model;
the overall structure schematic diagram two that accompanying drawing 2 is inserter of the present utility model;
accompanying drawing 3 is the structural representation one of inserter upper substrate feeding device of the present utility model;
accompanying drawing 4 is the structural representation two of inserter upper substrate feeding device of the present utility model;
accompanying drawing 5 is the structural representation of component pick-up device in inserter of the present utility model;
accompanying drawing 6 is the structural representation of material folding working head in the component pick-up device of accompanying drawing 5;
accompanying drawing 7 is the structural representation of another embodiment of element feeding device in inserter of the present utility model.
Embodiment
below in conjunction with accompanying drawing and specific embodiment, the technical solution of the utility model is further elaborated.
referring to a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting shown in Fig. 1～2, electronic product to be produced comprises substrate 5, a plurality of electronic component 6 being inserted on substrate 5, and electronic component 6 can be conventional profile electronic component and special-shaped electronic component.This automatism card machine comprises workbench 1, be arranged on workbench 1 substrate feeding device 2 for transmission base plate 5, for transmit the electronic component 6 for the treatment of plug-in unit element feeding device 3, be arranged on workbench 1 for from element feeding device 3, pick up electronic component 6 and by picked up electronic component 6 plug-in mountings to the component pick-up device 4 substrate 5, and for the controller (not shown) of control element pick device 4 operating states.Substrate 5 is transferred to the rear end of workbench 1 by substrate feeding device 2 along continuous straight runs on workbench 1 by the front end of workbench 1.The fore-and-aft direction is here to define according to the transmission direction of substrate 5, the left and right directions of sight line when this fore-and-aft direction that is observer observe Fig. 1, wherein left is front, right-hand be after.Element feeding device 3 comprises loader, the feeding track 31 being connected with above-mentioned loader, feeding track 31 has the chute feeder extending along its length, be housed in above-mentioned chute feeder a plurality of electronic component 6 arranged in sequences, plug-in unit when operation, by component pick-up device 4 from chute feeder, pick up electronic component 6 and by its plug-in mounting to corresponding position on the substrate 5 on substrate feeding device 2.
below in conjunction with accompanying drawing, each working portion of this inserter is explained in detail:
substrate feeding device 2:
shown in Fig. 1～4, substrate feeding device 2 comprises the mounting panel being arranged in parallel, in two mounting panels, wherein a mounting panel is that fixed head 21, another piece mounting panel are portable plate 22, and the spacing between fixed head 21 and portable plate 22 is adjusted by width adjusting mechanism 27.Two mounting panels comprise epimere plate 211 and 221, positioning section plate 212 and 222, hypomere plate 213 and 223 along its length bearing of trend after by forward direction successively, and this substrate feeding device 2 also comprises the epimere feeding unit 23 that is arranged on epimere plate 211,221, be arranged on positioning section feeding unit 24 on positioning section plate 212,222, be arranged on the hypomere feeding unit 25 on hypomere plate 213,223.
positioning section feeding unit 24 comprises a plurality of two blocks of positioning section plates 212 that are arranged on rotationally, positioning section guide wheel 241 in 222 opposite side portions, on positioning section guide wheel 241, be arranged with to tensioning positioning section conveyer belt 242, positioning section plate 212, on 222, be also provided with the positioning section driving mechanism for driving above-mentioned a plurality of positioning section guide wheel 241 to rotate around Pivot Point Center line, this positioning section driving mechanism comprises positioning section drive motors 248 and tape handler, thereby by tape handler, the actuating force of positioning section drive motors 248 is passed to the conveying that drives 242 pairs of substrates 5 of positioning section conveyer belt on positioning section guide wheel 241.The front end of positioning section plate 212,222 is provided with positioning section and stops cylinder 243, positioning section stops that the expansion link axial line of cylinder 243 is perpendicular to the mass transport face of positioning section conveyer belt 242, and this expansion link can stop that substrate 5 is sent to positioning section conveyer belt 242 to avoid the generation of windrow phenomenon by epimere conveyer belt 232 while extending.Front end, the rear end of positioning section plate 212,222 is respectively equipped with the 3rd transducer 244 and the four-sensor 247 for detection of substrate 5 position on positioning section conveyer belt 242, the 3rd transducer 244 is positioned at the rear that positioning section stops cylinder 243, the 3rd transducer 244, four-sensor 247 are connected setting with positioning section drive motors 248 signals, monitoring point on substrate 5 arrives respectively the 3rd transducer 244, four-sensor 247, and two sensors makes signal feedback to positioning section drive motors 248 respectively it start respectively to rotate, stop operating.
in this substrate feeding device 2, epimere conveyer belt 232, positioning section conveyer belt 242, hypomere conveyer belt 252 are arranged after by forward direction successively along fixed head 21 and the length direction of adjusting plate 22, and the mass transport face of epimere conveyer belt 232, positioning section conveyer belt 242, hypomere conveyer belt 252 is in the same plane.This substrate feeding device 2 is before transmitting substrate 5, substrate 5 is positioned at epimere plate 211, 221 front end also stops that by epimere cylinder 233 stops, when needs transmit substrate 5, epimere stops that the expansion link of cylinder 233 shortens, substrate 5 is entered on epimere conveyer belt 232 by front end, first sensor 232 detects substrate 5, just sending signal to epimere drive motors 237 makes it start 231 rotations of rotating drive upper block, epimere conveyer belt 232 just moves along its length bearing of trend the transmission realizing substrate 5, when the second transducer 236 detects substrate 5 and while not needing substrate 5 to be delivered to positioning section, 237 stalls of epimere drive motors, substrate 5 is placed on epimere conveyer belt 232 stand-by, positioning section stops that 243 pairs of substrates 5 of cylinder stop simultaneously, prevent that substrate 5 is transferred on positioning section conveyer belt 242 and form the impact of windrow phenomenon and produce.When needs transmit substrate 5 to positioning section, positioning section stops that cylinder 233 releasings stop, substrate 5 is admitted on positioning section conveyer belt 242 by epimere conveyer belt 232, next substrate 5 to be transmitted starts to enter on epimere conveyer belt 232 simultaneously, when the 3rd transducer 244 detects substrate 5, positioning section drive motors 248 rotating drive positioning section conveyer belts 242 move along the direction of transfer of substrate 5, when four-sensor 247 detects substrate 5, 248 stalls of positioning section drive motors, hypomere stops that cylinder 253 forms stopping substrate 5 simultaneously, substrate 5 is accepted plug-in unit processing on positioning section conveyer belt 242.While needing to transmit to hypomere after plug-in unit completion of processing, hypomere stops that cylinder 253 removes the stopping of substrate 5, substrate 5 is transmitted to hypomere conveyer belt 252 by positioning section conveyer belt 242, and next substrate 5 to be transmitted starts to be conveyed on positioning section conveyer belt 242 simultaneously.When the 5th transducer 254 detects substrate 5, hypomere drive motors 258 beginning rotating drive hypomere conveyer belts 252 move along the direction of transfer of substrate 5, when the 6th transducer 256 detects substrate 5, hypomere conveyer belt 252 stops mobile, discharging stops that cylinder 257 keeps stopping substrate 5, when needs carry out discharging, discharging stops that cylinder 257 removes the stopping of substrate 5 again, by hypomere conveyer belt 252, substrate 5 is transferred out and carries out discharging collection.
referring to Fig. 3, shown in Fig. 4, in the present embodiment, the positioning section plate 212 of both sides, 222 upper ends are respectively equipped with pressing plate 214, 224, substrate 5 is positioned at pressing plate 214 on positioning section feeding unit 4, 224 and positioning section conveyer belt 242 between, thereby formation is spacing to substrate 5, on the positioning section plate 222 of adjusting plate 22, be also provided with a compression cylinder 26, the axial line of the expansion link of this compression cylinder 26 extends along the Width of substrate 5, this expansion link can be pressed on substrate 5 on the positioning section plate 212 of fixed head 21 along the Width of substrate 5 when extending, while arranging, can should be as datum level using positioning section plate 212 medial surfaces, thereby for the location of substrate 5 provides benchmark, guarantee the accuracy of substrate 5 Working positions.On workbench 1, be positioned at positioning section a plurality of thimble (not shown)s can be set, the bottom of substrate 5 is provided with the location hole of a plurality of corresponding thimbles, when substrate 5 is transferred into Working position, by thimble and coordinating of location hole substrate 5 being vertically pressed on pressing plate 214,224 and realizing and locating.
referring to Fig. 3, shown in Fig. 4, in the present embodiment, width adjusting mechanism 27 comprises the fixed mount 271 being fixedly connected with fixed head 21, two ends are arranged on respectively the ball-screw 272 on fixed head 21 and fixed mount 271 rotationally, adjust on plate 22 and be fixedly provided with the feed screw nut 273 for matching with ball-screw 272, ball-screw 272 is located in the screwed hole of feed screw nut 273 ordinatedly, on fixed mount 271, be also provided with for driving the width adjustment driving mechanism of ball-screw 272 rotations, this width driving mechanism comprises motor 274 and tape handler 275, by tape handler 275, the actuating force of motor 274 is passed on ball-screw 272, when ball-screw 272 rotation, feed screw nut 273 is moved along the length direction of ball-screw 272, like this, adjustment plate 22 just relative fixed head 21 is moved, thereby realized the adjusting of width between fixed head 21 and adjustment plate 22.This width adjusting mechanism 27 also can be used for the substrate 5 between positioning section plate 212,222 to position clamping, adjusts plate 22 move and substrate 5 is compressed and is positioned between positioning section plate 212,222 along its Width relative to fixed head 21 by driving.This locate mode is compared the mode that adopts compression cylinder 26 and pressing plate 214,224 to compress, its structure is more simple, employing thimble parts have been avoided simultaneously, on substrate 5 also without reserved location hole again, make this substrate feeding device 2 be applicable to the feed of products of different specifications, there is better versatility.
shown in Fig. 3, Fig. 4, in the present embodiment, for substrate 5 can be transmitted stably on each section of conveyer belt, prevent the jiggly problem of transmission causing because of the unexpected deceleration of conveyer belt, in epimere feeding unit 23, on epimere plate 211,221, be also provided with the 7th transducer 235, the 7th transducer 235 along on the length direction of epimere plate 211,221 between first sensor 234 and the second transducer 236, the 7th transducer 235 is connected setting with epimere drive motors 237 signals.When substrate 5 is transferred into the position of the 7th transducer 235, the 7th transducer 235 sends feedback signal epimere drive motors 237 is slowed down, epimere conveyer belt 232 is slowed down to be transmitted, make substrate 5 stop there is the process of a buffering between transmission by being sent to, thereby while making 237 stall of epimere drive motors, substrate 5 can be parked on epimere conveyer belt stably.In positioning section feeding unit 24, on positioning section plate 212,222, be fixedly provided with the 8th transducer 245 and the 9th transducer 246 for detection of substrate 5 position on positioning section conveyer belt 242, the 8th transducer 245 and the 9th transducer 246 are along positioning section plate 212,222 length directions between the 3rd transducer 244 and four-sensor 247, and the 8th transducer 245 is connected setting with positioning section drive motors signal respectively with the 9th transducer 246.When substrate 5 arrives the position of the 8th transducer 245, positioning section conveyer belt accelerates for 242 2 times, when substrate 5 arrives the position of the 9th transducer 246, positioning section conveyer belt 242 slows down, substrate 5 not only can be transmitted rapidly, and can slow down, to guarantee the stationarity of substrate 5 transport process. in good timeIn line segment feeding unit 25, on hypomere plate 213,223, be also provided with the tenth transducer 255, the ten transducers 255 and slow down when substrate 5 runs to this place between the 5th transducer 254 and the 6th transducer 256.
component pick-up device 4:
shown in Fig. 5, Fig. 6, component pick-up device 4 comprises the horizontal articulated robotic manipulator 41 being arranged on workbench 1, and the arm end of this horizontal articulated robotic manipulator 41 is provided with the material folding working head 42 for the treatment of the electronic component 6 of plug-in unit for gripping.Material folding working head 42 comprises mount pad 421, one side of mount pad 421 is fixedly provided with a plurality of jaws 422 and a plurality of material folding and drives cylinder 423, thereby material folding drives cylinder 423 for driving the chuck of jaw 422 relatively to open or closedly realizing picking and placeing of 422 pairs of electronic components 6 of jaw.Here, material folding working head 42 upper gripper jaws 422 have four, and accordingly, material folding drives cylinder 423 also to have four, can drive accordingly respectively four jaws 422 to make it carry out the action of material folding or feeding.Material folding working head 42 also comprises the electromagnetically operated valve group 424 that drives cylinder 423 operating states for controlling above-mentioned a plurality of material folding, and electromagnetically operated valve group 424 is fixedly mounted on mount pad 421 and is positioned at the opposite side of mount pad 421.Like this, electromagnetically operated valve group 424 drives the distance of cylinder 423 shorter with material folding, and material folding drives cylinder 423 can respond rapidly the state of a control of electromagnetically operated valve group 424, thereby drive rapidly jaw 422 to clamp or open to realize, picks and places material.The movement of horizontal articulated robotic manipulator 41 is controlled by controller.A plurality of gauge points can be set on base-material 5, and on horizontal articulated robotic manipulator 41, transducer be set and monitor these gauge points, transducer detects makes corresponding displacement after these gauge points and realizes plug-in unit.Meanwhile, bit shift compensation system also can be set on horizontal articulated robotic manipulator 41 correction is found and compensated to its kinematic error timely, improve the card address accuracy of product.
element feeding device 3:
shown in Fig. 1, Fig. 2, in element feeding device 3 loader comprise base 34, can occur electric and magnetic oscillation vibrating disk 32, be located on base 34 for driving vibrating disk 32 that the vibrator 33 of vibration occurs, vibrator 33 is located on base 34, vibrating disk 32 is located on vibrator 33, and vibrating disk 32 is hollow circular cylinder shape substantially.The outer end of feeding track 31 is fixedly fastened on workbench 1.In the present embodiment, adopt pipe charging to carry out feed, electronic component 6 is housed in the material pipe of tubulose material according to the order of sequence, the material outlet of pipe and the corresponding setting of joining of the chute feeder feeding mouth of feeding track 31.Vibration by vibrating disk 32 is constantly one by one delivered to the electronic component 6 in material pipe in the chute feeder of feeding track 31 stand-by.Shown in Figure 7, when adopting balk cargo to carry out feed, can be the feeding orbit 35 that vortex filament shape extends from bottom to top by arranging at least one in the inner chamber at vibrating disk 32, on feeding orbit 35, have for accommodating as required a plurality of feeder channels for the treatment of the electronic component 6 of plug-in unit, on feeding track 31, the feeding mouth of chute feeder and the discharging opening of above-mentioned feeder channel connect.During vibrator 33, just drive vibrating disk 32 to produce electric and magnetic oscillation, electronic component 6 in bulk carries out sorting arrangement under the electromagnetic force of the electric and magnetic oscillation generation of vibrating disk 32, and under the effect of electromagnetic force and self gravitation, fall to turningly in the feeder channel of feeding orbit 35, be housed in to a plurality of electronic component 6 corresponding matching in feeder channel and enter along the bearing of trend slippage of feeder channel in the chute feeder of feeding track 31 stand-by.Feeding track 31 is provided with many, can be simultaneously by a plurality of, treats that the electronic component 6 of plug-in unit delivers to feeding position, the jaw 422 that corresponding number is set on component pick-up device 4 is carried out to material folding plug-in unit simultaneously.In the present embodiment, feeding track 31 has four, and when horizontal articulated robotic manipulator 41 moves, four jaws 422 are gripping electronic component 6 from the chute feeder of four feeding tracks 31 accordingly respectively, more simultaneously by electronic component 6 plug-in mountings to substrate 5.Output at feeding track 31 can arrange Fibre Optical Sensor 36, whether the output chute feeder end that this Fibre Optical Sensor 36 can be used for detecting feeding track 31 there is electronic component 6, thereby this testing result is fed back to controller to guarantee the normal feeding plug-in unit of component pick-up device 4.
to sum up, a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting of the present utility model, wherein by being provided for the substrate feeding device 2 of transmission base plate 5, for transmitting the element feeding device 3 of the electronic component 6 for the treatment of plug-in unit, for from element feeding device 3, pick up electronic component 6 and by its plug-in mounting to the component pick-up device 4 on substrate 5, and for the controller of control element pick device 4 operating states, this automatism card machine in process of production, substrate 5 by substrate feeding device 2 according to the order of sequence along continuous straight runs transmit after by forward direction, the electronic component 6 for the treatment of plug-in unit is sent to according to the order of sequence and is treated feeding position by element feeding device 2, when substrate 5 is transferred into until plug-in unit position, by component pick-up device 4 from treat feeding position take out treat the electronic component 6 of plug-in unit and by its plug-in mounting to substrate 5, after plug-in mounting completes, the electronic product of formation is transferred out and is collected by substrate feeding device 2.This automatism card machine is simple in structure, and production process adopts automation mechanized operation, has improved significantly the production efficiency of electronic product, has reduced personnel's labour intensity in production process, has also guaranteed the quality of production of electronic product simultaneously, has improved it and has produced yield.
above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow person skilled in the art can understand content of the present utility model and implement according to this, can not limit protection range of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection range of the present utility model.
Claims (9)
1. an automatism card machine of producing for electronic product abnormity electronic component plug-in mounting, described electronic product comprises substrate, a plurality of electronic components that are inserted on described substrate, it is characterized in that: described automatism card machine comprises workbench, be arranged on described workbench for transmitting the substrate feeding device of described substrate, for transmitting the element feeding device of the described electronic component for the treatment of plug-in unit, described substrate is transferred to the rear end of described workbench by described substrate feeding device along continuous straight runs by the front end of described workbench, described element feeding device comprises loader, the feeding track being connected with described loader, described feeding track has the chute feeder extending along described feeding track length direction, be housed in described chute feeder a plurality of described electronic component arranged in sequences, on described workbench, be also provided with for from described chute feeder, pick up described electronic component and by described electronic component plug-in mounting to the component pick-up device described substrate, described automatism card machine also comprises for controlling the controller of described component pick-up device operating state.
2. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 1, it is characterized in that: described substrate feeding device comprises along horizontal fore-and-aft direction and is arranged in parallel to each other two mounting panels on described workbench, described mounting panel comprises epimere plate, positioning section plate and hypomere plate successively along length bearing of trend, described substrate feeding device also comprises the epimere feeding unit that is arranged on described epimere plate, be arranged on positioning section feeding unit on described positioning section plate, be arranged on the hypomere feeding unit on described hypomere plate
Described epimere feeding unit comprises a plurality of two upper blocks in described epimere plate opposite side portion that are arranged on rotationally, on described upper block, be arranged with to tensioning epimere conveyer belt, on described epimere plate, be also provided with the epimere driving mechanism for driving a plurality of described upper blocks to rotate around Pivot Point Center line, the front end of described epimere plate is provided with epimere and stops cylinder, the rear and front end of described epimere plate is respectively equipped with the first sensor for detection of described substrate position on described epimere conveyer belt, the second transducer, described first sensor is positioned at the rear that described epimere stops cylinder, described first sensor, described the second transducer is connected setting with described epimere driving mechanism signal respectively,
Described positioning section feeding unit comprises a plurality of two positioning section guide wheels on the relative both sides of described positioning section plate that are arranged on rotationally, on described positioning section guide wheel, be arranged with to tensioning positioning section conveyer belt, on described positioning section plate, be also provided with the positioning section driving mechanism for driving a plurality of described positioning section guide wheels to rotate around Pivot Point Center line, the front end of described positioning section plate is provided with positioning section and stops cylinder, the front end of described positioning section plate, the rear end of described positioning section plate is respectively equipped with the 3rd transducer for detection of described substrate position on described positioning section conveyer belt, four-sensor, described the 3rd transducer is positioned at the rear that described positioning section stops cylinder, described the 3rd transducer, four-sensor is connected setting with described positioning section driving mechanism signal respectively,
Described hypomere feeding unit comprises a plurality of two lower tumblers in described hypomere plate opposite side portion that are arranged on rotationally, on described lower tumbler, be arranged with to tensioning hypomere conveyer belt, on described hypomere plate, be also provided with the hypomere driving mechanism for driving a plurality of described lower tumblers to rotate around Pivot Point Center line, the front end of described hypomere plate is provided with hypomere and stops cylinder, the rear and front end of described hypomere plate is respectively equipped with the 5th transducer for detection of described substrate position on described hypomere conveyer belt, the 6th transducer, described the 5th transducer is positioned at the rear that described hypomere stops cylinder, described the 5th transducer, described the 6th transducer is connected setting with described hypomere driving mechanism signal respectively, the rear end that is positioned at described the 6th transducer on described hypomere plate is also provided with discharging and stops cylinder,
Described epimere conveyer belt, described positioning section conveyer belt, described hypomere conveyer belt are arranged after by forward direction successively along the length direction of described mounting panel, and the substrate conveyor surface of described epimere conveyer belt, described positioning section conveyer belt, described hypomere conveyer belt is in the same plane, described epimere stops that axial line that cylinder, described positioning section stop that cylinder, described hypomere stop that cylinder, described discharging stop the Telescopic-cylinder bar on cylinder is perpendicular to described substrate conveyor surface, and described Telescopic-cylinder bar while stretching out along the thickness direction of described substrate higher than described substrate conveyor surface.
3. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 2, it is characterized in that: described in each, the upper end of positioning section plate is fixedly provided with respectively pressing plate, described substrate on described positioning section feeding unit between described pressing plate and described positioning section conveyer belt.
4. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 2, it is characterized in that: on two blocks of described positioning section plates, wherein described positioning section plate is provided with for described substrate is pressed on to the compression cylinder on positioning section plate described in another piece along its Width, and the axial line of the expansion link of described compression cylinder extends along the Width of described material.
5. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 2, it is characterized in that: in two described mounting panels, wherein a described mounting panel is the fixed head being fixedly installed on described workbench, described in another piece, mounting panel is for adjusting plate, described adjustment plate by the relatively described fixed head of width adjusting mechanism along horizontal left and right directions adjustable interval arrange.
6. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 5, it is characterized in that: described width adjusting mechanism comprises that the fixed mount, the two ends that are fixedly connected with described fixed head are arranged on rotationally respectively ball-screw on described fixed head and described fixed mount, are fixedly installed on described adjustment plate and the feed screw nut matching with described ball-screw, described width adjusting mechanism also comprises and being arranged on described fixed mount for driving the width adjustment driving mechanism of described ball-screw rotation.
7. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 1, it is characterized in that: described loader comprises base, can there is the vibrating disk of electric and magnetic oscillation, be located on described base for driving described vibrating disk that the vibrator of vibration occurs, described vibrating disk is arranged on described vibrator, in the inner chamber of described vibrating disk, be provided with at least one and be the feeding orbit that vortex filament shape extends from bottom to top, described feeding orbit has for accommodating according to the order of sequence a plurality of feeder channels for the treatment of the described electronic component of plug-in unit, the feeding mouth of described the above chute feeder of feeding track and the discharging opening of described feeder channel connect, one end fixed support of described feeding track is arranged on described workbench.
8. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 1, it is characterized in that: described component pick-up device comprises the horizontal articulated robotic manipulator being arranged on described workbench, the arm end of described horizontal articulated robotic manipulator is provided with the material folding working head for the treatment of the described electronic component of plug-in unit for gripping.
9. a kind of automatism card machine of producing for electronic product abnormity electronic component plug-in mounting according to claim 8, it is characterized in that: described material folding working head comprises mount pad, on described mount pad, be fixedly provided with a plurality of jaws for material folding, be respectively used to drive a plurality of material foldings of described a plurality of jaws to drive cylinders, for controlling a plurality of described material foldings, drive the electromagnetically operated valve group of gas cylinder working conditions, described electromagnetically operated valve group is fixedly mounted on described mount pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320429380.1U CN203423902U (en) | 2013-07-18 | 2013-07-18 | Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320429380.1U CN203423902U (en) | 2013-07-18 | 2013-07-18 | Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203423902U true CN203423902U (en) | 2014-02-05 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320429380.1U Withdrawn - After Issue CN203423902U (en) | 2013-07-18 | 2013-07-18 | Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203423902U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103338627A (en) * | 2013-07-18 | 2013-10-02 | 苏州盟川自动化科技有限公司 | Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products |
| CN104093298B (en) * | 2014-07-16 | 2016-07-06 | 苏州迪纳精密设备有限公司 | A kind of Special-shaped connector automatism card machine |
| CN106132184A (en) * | 2016-07-05 | 2016-11-16 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic component inserter |
| CN106793750A (en) * | 2017-03-30 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of electronic component inserter and plug-in method |
| CN109720853A (en) * | 2018-12-12 | 2019-05-07 | 温州职业技术学院 | Electric appliance ending water system |
| CN109720852A (en) * | 2018-12-12 | 2019-05-07 | 温州职业技术学院 | Electric appliance ending flowing water center |
| CN110039284A (en) * | 2019-05-30 | 2019-07-23 | 中国科学院合肥物质科学研究院 | A kind of Rotary wax crayon sliding block feeding device |
| CN111083919A (en) * | 2020-01-15 | 2020-04-28 | 东莞市南工机械设备科技有限公司 | Plug-in machine with screening function |
| CN111465308A (en) * | 2020-04-13 | 2020-07-28 | 温州职业技术学院 | Prefabricated circuit substrate assembly center |
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2013
- 2013-07-18 CN CN201320429380.1U patent/CN203423902U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103338627A (en) * | 2013-07-18 | 2013-10-02 | 苏州盟川自动化科技有限公司 | Automatic plug-in machine for plug-in production of specially-shaped electronic elements of electronic products |
| CN103338627B (en) * | 2013-07-18 | 2015-09-30 | 苏州盟川自动化科技有限公司 | A kind of automatism card machine produced for electronic product abnormity electronic component plug-in mounting |
| CN104093298B (en) * | 2014-07-16 | 2016-07-06 | 苏州迪纳精密设备有限公司 | A kind of Special-shaped connector automatism card machine |
| CN106132184A (en) * | 2016-07-05 | 2016-11-16 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic component inserter |
| CN106132184B (en) * | 2016-07-05 | 2019-03-29 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic component plug-in machine |
| CN106793750A (en) * | 2017-03-30 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of electronic component inserter and plug-in method |
| CN109720853A (en) * | 2018-12-12 | 2019-05-07 | 温州职业技术学院 | Electric appliance ending water system |
| CN109720852A (en) * | 2018-12-12 | 2019-05-07 | 温州职业技术学院 | Electric appliance ending flowing water center |
| CN110039284A (en) * | 2019-05-30 | 2019-07-23 | 中国科学院合肥物质科学研究院 | A kind of Rotary wax crayon sliding block feeding device |
| CN111083919A (en) * | 2020-01-15 | 2020-04-28 | 东莞市南工机械设备科技有限公司 | Plug-in machine with screening function |
| CN111083919B (en) * | 2020-01-15 | 2021-10-26 | 东莞市南工机械设备科技有限公司 | Plug-in machine with screening function |
| CN111465308A (en) * | 2020-04-13 | 2020-07-28 | 温州职业技术学院 | Prefabricated circuit substrate assembly center |
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