CN106132184A - A kind of abnormity electronic component inserter - Google Patents
A kind of abnormity electronic component inserter Download PDFInfo
- Publication number
- CN106132184A CN106132184A CN201610523784.5A CN201610523784A CN106132184A CN 106132184 A CN106132184 A CN 106132184A CN 201610523784 A CN201610523784 A CN 201610523784A CN 106132184 A CN106132184 A CN 106132184A
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- guide rod
- air
- electronic component
- sections
- cylinder
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
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- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses a kind of abnormity electronic component inserter, for inserter technical field, including body, pcb board transport positioner, component supplying apparatus, inserting apparatus drawn by mechanical hand and element, body is provided with element insertion station, element is drawn inserting apparatus and is included gripper shoe, lift cylinder, electric rotating machine and some air-breathing guide rods, each air-breathing guide rod bottom is equipped with material folding cylinder, in air-breathing guide rod, there is gas channel, gripper shoe is provided with mounting seat, it is equipped with elevating bracket on each air-breathing guide rod, lift cylinder can drive elevating bracket to lift, electric rotating machine can drive air-breathing guide rod row to rotate, mechanical hand can drive element absorption inserting apparatus to switch between component supplying apparatus and element insertion station, during switching, element is drawn on the pcb board that electronic component can be plugged in by inserting apparatus.Plug-in unit speed of the present invention is fast, and accuracy rate is high, overcomes misplug, the slotting phenomenon of leakage artificially caused, improves the first-pass yield of veneer, accelerate speed of production.
Description
Technical field
The present invention is used for inserter technical field, particularly relates to a kind of abnormity electronic component inserter.
Background technology
Along with development and the gradual perfection of labor and social security system of China's economy, labor cost gradually rises, labor
Dynamic intensive and output fluctuation is the main feature of most electronics producer.Automatization's substitution problem of a large amount of labour intensive production lines is more
More become manufacturer's focus of attention.Pcb board plug-in unit and the preceding working procedure that debugging is that complete electronic set produces.Traditional PCB
Plate shaped piece plug-in unit depends on hands and inserts, and manual plug-in unit link especially consumes manpower, its plug-in unit speed, quality and the degree of fatigue of people
Being closely-related, misplug, the slotting phenomenon ratio of leakage are more serious, and existing production line typically arranges energising detection and repair welding operation follow-up
Remedy, cause the first-pass yield of veneer by a certain degree of impact.
Summary of the invention
For solving the problems referred to above, the present invention provides a kind of abnormity electronic component inserter, and its plug-in unit speed is fast, accuracy rate
Height, overcome artificially cause misplug, leakage insert etc. phenomenon.
The technical solution adopted for the present invention to solve the technical problems is: a kind of abnormity electronic component inserter, including machine
Inserting apparatus drawn by body, pcb board transport positioner, component supplying apparatus, mechanical hand and element, and body is provided with element plug-in mounting
Station, pcb board transport to described element insertion station and can be positioned clamping by pcb board transport positioner, and plug-in mounting drawn by element
Device includes that gripper shoe, lift cylinder, electric rotating machine and some air-breathing guide rods, each air-breathing guide rod bottom are equipped with material folding cylinder,
Having in air-breathing guide rod and the gas channel of material folding cylinder conducting, described gripper shoe is provided with mounting seat, and mounting seat is provided with confession
Each air-breathing guide rod is placed through one-level guide rod via therein, and each air-breathing guide rod is equipped with elevating bracket, and lift cylinder can drive liter
Fall seat is so that air-breathing guide rod lifts along one-level guide rod via, and electric rotating machine can drive air-breathing guide rod in one-level guide rod via
Rotating, described mechanical hand can drive element absorption inserting apparatus to switch between component supplying apparatus and element insertion station,
During switching, element is drawn inserting apparatus and can be captured electronic component from component supplying apparatus and this electronic component is plugged in element insert
On the pcb board of dress station.
Being further used as the improvement of technical solution of the present invention, in described gripper shoe, the lower section in mounting seat is provided with cylinder block,
Cylinder block is provided with the lift cylinder corresponding with each air-breathing guide rod, and the piston-rod lower end of each lift cylinder is equipped with screw thread, respectively
The adjusting nut that the piston rod with corresponding lift cylinder connects it is equipped with, in tune on the piston rod of each lift cylinder on elevating bracket
The lower section of joint nut is provided with stop nut.
Being further used as the improvement of technical solution of the present invention, in described gripper shoe, the lower section in mounting seat is provided with and each air-breathing
The first guide rail that guide rod is corresponding, described elevating bracket is provided with the first slide block connected with corresponding first guide rail, and described air-breathing is led
Bar includes sections and lower sections, and each described elevating bracket all includes the base being connected with the first slide block, is positioned at described base top
Upper pedestal and be positioned at the lower base of base bottom, described upper pedestal and lower base are equipped with two grades passed for lower sections and lead
Bar via, the lower end of lower sections has cylinder connector, and the top of lower sections passes after two grades of guide rod vias of upper pedestal by set
Hoop is connected with upper sections, is provided with sealing ring, lower sections is provided with the first spacing ring in the lower section of cuff between upper sections and lower sections,
Between the lower port of described cylinder connector and two grades of guide rod vias of lower base, two grades of guide rod vias of the first spacing ring and upper pedestal upper
Bearing it is equipped with between port.
Be further used as the improvement of technical solution of the present invention, in described gripper shoe mounting seat be arranged over install
Seat, described upper mounting seat is provided with the three grades of guide rod vias passed for each air-breathing guide rod, and the outer wall of described upper sections is provided with logical
Long keyway, described upper sections is set with between mounting seat and upper mounting seat splined nut, and described electric rotating machine is located at peace
On dress seat, the outfan of electric rotating machine is provided with the drive mechanism that can drive each upper sections upper spline nut rotation, described driver
Structure is included being located at the second guide rail bottom mounting seat, is contained in the tooth bar seat on described second guide rail by the second slide block, is located at
The front side tooth bar of tooth bar seat leading edge and be located at tooth bar seat antemarginal rear side tooth bar, described splined nut is provided with and posterior lateral tooth
The driven gear of bar engagement, the outfan of described electric rotating machine is provided with the driving gear engaged with front side tooth bar.
Being further used as the improvement of technical solution of the present invention, described mounting seat top is provided with rotation-controlled motor corner
Correlation photoswitch, the output shaft of electric rotating machine is provided with the eccentric block coordinated with described correlation photoswitch.
Being further used as the improvement of technical solution of the present invention, described cylinder connector is provided with buffer gear, described buffer
Structure includes the back-up ring being sleeved on cylinder connector and is sleeved on cylinder connector and is positioned at the cushion collar below back-up ring, described buffering
Set includes big footpath section and the miner diameter end at top of bottom, is set with compression bullet in back-up ring and big footpath are intersegmental outside described path section
Spring, described material folding cylinder has the outer shroud that can prop up described cushion collar, and described cylinder connector is arranged over annular in back-up ring
Groove, is provided with the second spacing ring in cannelure, offer the circular groove around cylinder connector, described cylinder in the big footpath section of described cushion collar
The outer wall of joint is provided with some built-in ball grooves holding out against ball, described in hold out against ball and can prop up inwall or the bottom land of circular groove.
Being further used as the improvement of technical solution of the present invention, described pcb board transport positioner includes two laterally side by side
It is located at the conveying side frame at body top, forms transfer passage between two conveying side frames, carry on side frame at transfer passage described in two
Both sides be provided with conveying pcb board driving belt, described driving belt along conveying direction be divided into feeding sections, plug-in mounting sections and under
Material sections, described pcb board transport positioner is provided with the detent mechanism of the pcb board location clamping that can will move to plug-in mounting sections.
Being further used as the improvement of technical solution of the present invention, described body top is provided with left side portal frame and gantry, right side
Frame, described mechanical hand includes being located at left side portal frame and the Y-direction slide rail at portal frame top, right side, being contained in Y by Y-direction sliding-rail sliding
Y-direction slide on slide rail, Y-direction slide can be driven along Y-direction slide rail reciprocating Y-direction actuating unit, it is located at described Y-direction slide
On X to slide rail, by X to sliding-rail sliding be contained in X X on slide rail to slide, X can be driven reciprocal to slide rail along X to slide
The X of motion to actuating unit, be located at described X Z-direction slide rail on slide, be contained in the Z on Z-direction slide rail by Z-direction sliding-rail sliding
To slide and Z-direction slide can be driven along Z-direction slide rail reciprocating Z-direction actuating unit, described Y-direction actuating unit includes parallel
It is arranged at the Y-direction leading screw at portal frame top, left side in Y-direction slide rail and drives the Y-direction of described Y-direction screw turns to drive motor, described
X includes being parallel to, to actuating unit, the X that X is arranged on Y-direction slide to slide rail and to leading screw and drives the described X X to screw turns
To driving motor, Z-direction actuating unit includes that being parallel to Z-direction slide rail is arranged at X Z-direction leading screw on slide and drives described Z-direction
The Z-direction of screw turns drives motor, and described Z-direction slide is fixing with gripper shoe to be connected.
Being further used as the improvement of technical solution of the present invention, body is provided with the installation that can dock some component supplying apparatus
Screens, component supplying apparatus can realize the seriality supply of electronic component, and component supplying apparatus includes self-feeding vibrating disk.
It is further used as the improvement of technical solution of the present invention, also includes that visual system, described visual system include being located at peace
Be installed a side first camera, be located at gripper shoe upper bottom portion second camera and with described first camera and second camera phase
Control module even, described X to drive motor, Y-direction drive motor, Z-direction drive motor and electric rotating machine all with described control mould
Block connects, described first camera can the shape of acquisition electronics stitch and angle information, second camera can gather pin on pcb board
The positional information of foot jack.
Beneficial effects of the present invention: mechanical hand of the present invention can drive element to draw inserting apparatus in component supplying apparatus and unit
Switching between part insertion station, during switching, element is drawn inserting apparatus and can be captured electronic component and by this electronics from component supplying apparatus
Element is plugged on the pcb board of element insertion station.Whole process plug-in unit speed is fast, and accuracy rate is high, largely overcomes
Phenomenon is inserted in the misplug, the leakage that artificially cause, improves the first-pass yield of veneer, accelerates speed of production.The present invention meets electronics firm
Growth requirement, also comply with the requirement that Chinese Enterprises is changed to technology fund-intensive by labor-intensive.
Wherein, element draw inserting apparatus use lift cylinder, electric rotating machine control respectively air-breathing guide rod lifting and from
Turning, the material folding cylinder bottom cooperation, the automatization realizing electronic devices and components flexibly captures plug-in mounting action, and the speed of service is fast, stable
Property high, pcb board is assigned electronic device precision high, is widely used, practical；And energy in the vertical direction is according to different
Electronic device automatically adjusts and assigns direction；Lift cylinder, electric rotating machine are arranged on gripper shoe side, can make full use of limited position
Between being empty, multiple air-breathing guide rod can be installed, to clamp multiple electronic device, improve production efficiency；The present invention is swift and convenient to operate,
Stability in use is good, speed soon, the highest.
Accompanying drawing explanation
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is overall structure axonometric drawing of the present invention；
Fig. 2 is that inserting apparatus structural representation drawn by body of the present invention, pcb board transport positioner, mechanical hand and element；
Fig. 3 is that inserting apparatus axonometric drawing drawn by element of the present invention；
Fig. 4 is that inserting apparatus front view drawn by element of the present invention；
Fig. 5 is sectional view at A-A in Fig. 4；
Fig. 6 is drive mechanism structural front view of the present invention.
Detailed description of the invention
Referring to figs. 1 through Fig. 6, that show the concrete structure of the preferred embodiments of the invention.Will be detailed below this
Invent the construction features of each element, and if when being described direction (upper and lower, left and right, before and after), shown in Fig. 1
Structure is with reference to describing, but the actually used direction of the present invention is not limited thereto.
The invention provides a kind of abnormity electronic component inserter, including body 90, pcb board transport positioner 91, unit
Inserting apparatus drawn by part feedway 92, mechanical hand 93 and element, and body 90 is provided with element insertion station, and pcb board transport is fixed
Pcb board transport to described element insertion station and can be positioned clamping by position device 91, and described mechanical hand 93 can drive element to draw
Inserting apparatus switches between component supplying apparatus 92 and element insertion station, and during switching, element absorption inserting apparatus can supply from element
Capture electronic component to device and this electronic component is plugged on the pcb board of element insertion station.Body 90 is provided with can be right
Connecing the installation screens of some component supplying apparatus 92, component supplying apparatus 92 includes self-feeding vibrating disk, and self-feeding is vibrated
Dish can realize the seriality supply of electronic component.
Wherein, element is drawn inserting apparatus and is included gripper shoe 1, lift cylinder 2, electric rotating machine 3 and some air-breathing guide rods 4,
The top of each air-breathing guide rod 4 is equipped with quick union 40, and each air-breathing guide rod 4 bottom is equipped with material folding cylinder 5, in air-breathing guide rod 4
Have and the gas channel 41 of material folding cylinder 5 conducting, the gripping action of the gas flow optimized material folding cylinder 5 in gas channel 41, institute
Stating gripper shoe 1 and be provided with mounting seat 11, mounting seat 11 is provided with and is placed through one-level guide rod via therein for each air-breathing guide rod 4,
It is equipped with elevating bracket on each air-breathing guide rod 4, described gripper shoe 1 is provided with in the lower section of mounting seat 11 relative with each air-breathing guide rod 4
The first guide rail 12 answered, described elevating bracket is provided with the first slide block 13 connected with corresponding first guide rail 12, and lift cylinder 2 can drive
Dynamic elevating bracket is so that air-breathing guide rod 4 lifts along one-level guide rod via, and realizes crawl and the plug-in mounting action of electronic devices and components；
Electric rotating machine 3 can drive air-breathing guide rod 4 to rotate in one-level guide rod via, for adjusting the side of electronic component pin
To so that it is insert the pin insertion hole on pcb board smoothly.
The present invention uses lift cylinder 2, electric rotating machine 3 to control lifting and the rotation of air-breathing guide rod 4 respectively, bottom cooperation
Material folding cylinder 5, the automatization realizing electronic devices and components flexibly captures plug-in mounting action, and the speed of service is fast, and stability is high, at pcb board
On assign electronic device precision high, be widely used, practical；And energy in the vertical direction is automatic according to different electronic devices
Direction is assigned in adjustment；Lift cylinder 2, electric rotating machine 3 are arranged on gripper shoe 1 side, can make full use of limited locational space, can
Install multiple air-breathing guide rod 4, to clamp multiple electronic device, improve production efficiency；The present invention is swift and convenient to operate, uses stable
Property is good, speed soon, the highest.
In described gripper shoe, the lower section in mounting seat is provided with cylinder block, and cylinder block is provided with corresponding with each air-breathing guide rod
Lift cylinder, the piston-rod lower end of each lift cylinder is equipped with screw thread, each elevating bracket is equipped with and corresponding lift cylinder
The adjusting nut that piston rod connects, on the piston rod of each lift cylinder, the lower section in adjusting nut is provided with stop nut.
Wherein, described gripper shoe 1 being provided with in the lower section of mounting seat 11 cylinder block 14, cylinder block 14 is provided with and each air-breathing
The lift cylinder 2 that guide rod 4 is corresponding, the piston-rod lower end of each lift cylinder 2 is equipped with screw thread, each elevating bracket is equipped with right
The adjusting nut 21 that the piston rod of the lift cylinder 2 answered connects, can enter the height of air-breathing guide rod 4 by adjusting adjusting nut 21
Row is preset, and the piston rod of each lift cylinder 4 is provided with stop nut 22 in the lower section of adjusting nut 21.During work, lift cylinder 2
Drive elevating bracket along the lifting action of the first guide rail 12 by piston rod.
Described air-breathing guide rod 4 includes sections 42 and 43 two sections of lower sections, and each described elevating bracket all includes and first
Slide block 13 connect base 61, be positioned at the upper pedestal 62 at described base 61 top and be positioned at the lower base 63 bottom base 61, institute
Stating and be equipped with the two grades of guide rod vias passed for lower sections 43 on upper pedestal 62 and lower base 63, the lower end of lower sections 43 has gas
Cylinder joint 44, the top of lower sections 43 is connected with upper sections 42 by cuff 46 after passing two grades of guide rod vias of upper pedestal 62,
It is provided with sealing ring 45 between upper sections 42 and lower sections 43, lower sections 43 is provided with in the lower section of cuff 46 first spacing ring 47, institute
State between the lower port of cylinder connector 44 and 63 2 grades of guide rod vias of lower base, the first spacing ring 47 and 62 2 grades of guide rod mistakes of upper pedestal
Bearing 64 it is equipped with between the upper port in hole.It is arranged over mounting seat 15, described upper peace in mounting seat 11 in described gripper shoe 1
Dress seat 15 is provided with the three grades of guide rod vias passed for each air-breathing guide rod 4, and the outer wall of described upper sections 42 is provided with elongated key
Groove 48, described upper sections 42 is set with between mounting seat 15 and upper mounting seat 15 splined nut 71, and described electric rotating machine 3 is located at
In upper mounting seat 15, the outfan of electric rotating machine 3 is provided with the drive mechanism that each upper sections 42 upper spline nut 71 can be driven to rotate.
Described drive mechanism includes being located at the second guide rail 72 bottom mounting seat 15, is contained in described second guide rail by the second slide block 73
Tooth bar seat 74 on 72, it is located at the front side tooth bar 75 of tooth bar seat 74 leading edge and is located at tooth bar seat 74 antemarginal rear side tooth bar
76, described splined nut 71 is provided with the driven gear 77 engaged with rear side tooth bar 76, and the outfan of described electric rotating machine 3 is provided with
The driving gear 78 engaged with front side tooth bar 75.Each air-breathing guide rod 4 all uses an electric rotating machine 3 to drive, during work, and electric rotating
Machine 3 is slid laterally along the second guide rail 72 with the driving tooth bar seat 74 that coordinates of front side tooth bar 75 by driving gear 78, tooth bar seat 74
On rear side tooth bar 76 drive driven gear 77 to rotate, driven gear 77 drives splined nut 71 to rotate, and splined nut 71 is with upper
Keyway 48 on sections 42 coordinates the rotation action realizing air-breathing guide rod 4.Described tooth bar seat 74 is provided with along the second guide rail 72 side
To the guide groove 79 arranged, being provided with guide wheel 710 in guide groove 79, described guide wheel 710 is located at bottom upper mounting seat 15 by rotating shaft, guide wheel
710 respectively set one at the two ends of the second guide rail 72, and guide wheel 710 coordinates the auxiliary realizing tooth bar seat 74 to guide with guide groove 79.
Described mounting seat 11 top is provided with the correlation photoswitch 711 of rotation-controlled motor 3 corner, electric rotating machine 3
Output shaft be provided with the eccentric block 712 coordinated with described correlation photoswitch 711, correlation photoswitch 711 can pass through
Eccentric block 712 counts the corner of motor output shaft, thus the control for electric rotating machine 3 provides control signal.
Described cylinder connector 44 is provided with buffer gear, and described buffer gear includes the back-up ring being sleeved on cylinder connector 44
81 and be sleeved on cylinder connector 44 and be positioned at the cushion collar 82 below back-up ring 81, described cushion collar 82 includes the big footpath section of bottom
With the miner diameter end at top, the external diameter of big footpath section is more than the external diameter of path section, intersegmental in back-up ring 81 and big footpath outside described path section
Being set with compression spring 83, described material folding cylinder 5 top has the outer shroud that can prop up described cushion collar 82, described cylinder connector 44
On be arranged over cannelure 84 in back-up ring 81, be provided with the second spacing ring 85 in cannelure 84.Buffer gear can buffer downwards
Draw and the counteracting force of inserting electronic components, i.e. material folding cylinder 5 is upwards transported by material folding cylinder 5 after the counteracting force of lower section
Dynamic, the outer shroud of material folding cylinder 5 props up cushion collar 82, and cushion collar 82 compresses compression spring 83, thus relies on the bullet of compression spring 83
Property realize buffering.
The circular groove 86 around cylinder connector 44, the outer wall of described cylinder connector 44 is offered in the big footpath section of described cushion collar 82
Be provided with some built-in ball grooves holding out against ball 87, described in hold out against ball 87 and can prop up inwall or the bottom land of circular groove 86, holding out against ball 87 can
Guiding and position-limiting action is played when cushion collar 82 moves up and down.
Described pcb board transport positioner 91 include two laterally (X to) be located at the conveying side frame at body 90 top side by side
911, form transfer passage between two conveying side frames 911, two conveying side frame 911 spacing can be adjusted by screw rod, thus
Meet the pcb board of different model, described in two, carry the transmission skin being provided with conveying pcb board on side frame 911 in the both sides of transfer passage
Band 912, described driving belt 912 is divided into feeding sections, plug-in mounting sections and blanking sections, feeding sections, plug-in mounting along conveying direction
Sections and blanking sections all use independent motor to drive, and position and insert before being respectively used to the plug-in mounting of pcb board in feeding, plug-in mounting
Blanking after dress, described pcb board transport positioner 91 is provided with the localization machine of the pcb board location clamping that can will move to plug-in mounting sections
Structure, detent mechanism uses air cylinder driven lifting clamping plate to realize pinching action.
Described body 90 top is provided with left side portal frame 901 and right side portal frame 902, and two conveying side frames are from gantry, left side
Passing below frame 901 and right side portal frame 902, described mechanical hand 93 includes being located at left side portal frame 901 and right side portal frame 902
The Y-direction slide rail 931 at top, the Y-direction slide 933 being contained on Y-direction slide rail 931 by Y-direction sliding-rail sliding 932, Y-direction slide can be driven
933 along Y-direction slide rail 932 reciprocating Y-direction actuating unit, the X that is located on described Y-direction slide 933 to slide rail 934, by X to
Sliding-rail sliding 935 be contained in X X on slide rail 934 to slide 936, X can be driven to move back and forth to slide rail 934 along X to slide 936
X to actuating unit, be located at described X Z-direction slide rail 937 on slide 936, be contained in Z-direction slide rail 937 by Z-direction sliding-rail sliding
On Z-direction slide 938 and Z-direction slide 938 can be driven along Z-direction slide rail 937 reciprocating Z-direction actuating unit, described Y-direction is moved
Force mechanisms includes that being parallel to Y-direction slide rail 931 is arranged at the Y-direction leading screw 939 at portal frame top, left side and drives described Y-direction leading screw
939 Y-directions rotated drive motor 9310, to actuating unit, described X includes that being parallel to X is arranged at Y-direction slide 933 to slide rail 934
On X to leading screw 9311 and drive X that described X rotates to leading screw 9311 to driving motor 9312, Z-direction actuating unit includes parallel
It is arranged at X Z-direction leading screw 9313 on slide 936 and the Z-direction driving driving described Z-direction leading screw 9313 to rotate in Z-direction slide rail 937
Motor 9314, described Z-direction slide 938 is fixing with gripper shoe 1 to be connected.Y-direction slide rail 931, X are to slide rail 934 and Z-direction slide rail 937
Two ends are equipped with extreme position photoswitch, with the limit controlling Y-direction slide 933, X moves to slide 936 and Z-direction slide 938
Position.Y-direction drives motor 9310 to drive Y-direction leading screw 939 to rotate, and Y-direction leading screw 939 drives Y-direction slide 933 along before Y-direction slide rail 931
Rear motion, element is drawn inserting apparatus and is connected with Y-direction slide 933, it is achieved element is drawn the Y-direction of inserting apparatus and driven；X is to driving
Motor 9312 drives X to rotate to leading screw 9311, and X drives X to seesaw to slide rail 934 along X to slide 936 to leading screw 9311, unit
Part is drawn inserting apparatus and is connected to slide 936 with X, it is achieved element draws the X of inserting apparatus to driving；Z-direction drives motor 9314
Driving Z-direction leading screw 9313 to rotate, Z-direction leading screw 9313 drives Z-direction slide 938 to seesaw along Z-direction slide rail 937, and element is drawn and inserted
Assembling device is connected with Z-direction slide 938, it is achieved element is drawn the Z-direction of inserting apparatus and driven；In the present invention, mechanical hand realizes suction nozzle and exists
Feeding on tri-directions of X, Y, Z, and three directions all use motor lead screw transmission, good stability, speed soon, the highest.
Also include that visual system, described visual system include being located at the first camera 941 of installation screens side, being located at support
The second camera 942 of plate 1 upper bottom portion and the control module being connected with described first camera 941 and second camera 942, described X
To driving motor 9312, Y-direction to drive motor 9310, lift cylinder 2 and electric rotating machine 3 to be all connected with described control module, described
First camera 941 can the shape of acquisition electronics stitch and angle information, second camera 942 can gather stitch on pcb board and insert
The positional information in hole.When the present invention works, element is drawn inserting apparatus and is captured electronic component by suction nozzle from component supplying apparatus,
Being driven by mechanical hand 93 moves to above first camera 941, the shape of first camera 941 acquisition electronics stitch and angle
Information, can reject in time when stitch exists flexural deformation defect；Element is drawn inserting apparatus and is moved in element insertion station
Side, second camera 942 gathers the positional information of stitch jack to the pcb board being delivered to element insertion station, and control module is to the
After the information processing that one camera and second camera gather, control X to driving motor, Y-direction to drive motor, lifting motor and electric rotating
Machine coordination, electronic component is accurately plugged on pcb board the most at last.
Certainly, the invention is not limited to above-mentioned embodiment, and those of ordinary skill in the art are without prejudice to this
Also can make equivalent variations or replacement on the premise of spirit, modification or the replacement of these equivalents are all contained in the application right
In requirement limited range.
Claims (10)
1. a special-shaped electronic component inserter, it is characterised in that: include body, pcb board transport positioner, component feeding dress
Put, inserting apparatus drawn by mechanical hand and element, and body is provided with element insertion station, and pcb board transport positioner can be by pcb board
Transport is to described element insertion station and positions clamping, and element is drawn inserting apparatus and included gripper shoe, lift cylinder, electric rotating machine
With some air-breathing guide rods, each air-breathing guide rod bottom is equipped with material folding cylinder, has and the gas of material folding cylinder conducting in air-breathing guide rod
Circulation road, described gripper shoe is provided with mounting seat, and mounting seat is provided with and is placed through one-level guide rod mistake therein for each air-breathing guide rod
Hole, each air-breathing guide rod is equipped with elevating bracket, and lift cylinder can drive elevating bracket so that air-breathing guide rod enters along one-level guide rod via
Row lifting, electric rotating machine can drive air-breathing guide rod to rotate in one-level guide rod via, and described mechanical hand can drive element to inhale
Taking inserting apparatus to switch between component supplying apparatus and element insertion station, during switching, element absorption inserting apparatus can supply from element
Capture electronic component to device and this electronic component is plugged on the pcb board of element insertion station.
Abnormity electronic component inserter the most according to claim 1, it is characterised in that: in mounting seat in described gripper shoe
Lower section is provided with cylinder block, and cylinder block is provided with the lift cylinder corresponding with each air-breathing guide rod, under the piston rod of each lift cylinder
End is equipped with screw thread, and each elevating bracket is equipped with the adjusting nut that the piston rod with corresponding lift cylinder connects, each lifting air
On the piston rod of cylinder, the lower section in adjusting nut is provided with stop nut.
Abnormity electronic component inserter the most according to claim 2, it is characterised in that: in mounting seat in described gripper shoe
Lower section is provided with first guide rail corresponding with each air-breathing guide rod, and described elevating bracket is provided with first connected with corresponding first guide rail
Slide block, described air-breathing guide rod includes sections and lower sections, and each described elevating bracket all includes base, the position being connected with the first slide block
In the upper pedestal of described base top be positioned at the lower base of base bottom, described upper pedestal and lower base are equipped with for lower joint
Two grades of guide rod vias passing of section, the lower end of lower sections has cylinder connector, and the top of lower sections pass upper pedestal two grades are led
It is connected with upper sections by cuff after bar via, is provided with sealing ring between upper sections and lower sections, in the lower section of cuff on lower sections
It is provided with the first spacing ring, between the lower port of described cylinder connector and two grades of guide rod vias of lower base, the first spacing ring and upper pedestal
It is equipped with bearing between the upper port of two grades of guide rod vias.
Abnormity electronic component inserter the most according to claim 3, it is characterised in that: in mounting seat in described gripper shoe
Being arranged over mounting seat, described upper mounting seat is provided with the three grades of guide rod vias passed for each air-breathing guide rod, described upper sections
Outer wall be provided with elongated keyway, described upper sections is set with between mounting seat and upper mounting seat splined nut, described rotation
Rotating motor is located in mounting seat, and the outfan of electric rotating machine is provided with the driver that can drive each upper sections upper spline nut rotation
Structure, described drive mechanism is included being located at the second guide rail bottom mounting seat, is contained on described second guide rail by the second slide block
Tooth bar seat, be located at the front side tooth bar of tooth bar seat leading edge and be located at tooth bar seat antemarginal rear side tooth bar, described splined nut
Being provided with the driven gear engaged with rear side tooth bar, the outfan of described electric rotating machine is provided with the driving tooth engaged with front side tooth bar
Wheel.
Abnormity electronic component inserter the most according to claim 4, it is characterised in that: described mounting seat top is provided with controlled
The correlation photoswitch of electric rotating machine corner processed, the output shaft of electric rotating machine is provided with and coordinates with described correlation photoswitch
Eccentric block.
Abnormity electronic component inserter the most according to claim 3, it is characterised in that: described cylinder connector is provided with buffering
Mechanism, described buffer gear includes the back-up ring being sleeved on cylinder connector and is sleeved on cylinder connector and is positioned at below back-up ring
Cushion collar, described cushion collar includes big footpath section and the miner diameter end at top of bottom, in back-up ring and big footpath section outside described path section
Between be set with compression spring, described material folding cylinder has the outer shroud that can prop up described cushion collar, in back-up ring on described cylinder connector
Be arranged over cannelure, be provided with the second spacing ring in cannelure, offer around cylinder connector in the big footpath section of described cushion collar
Circular groove, the outer wall of described cylinder connector is provided with some built-in ball grooves holding out against ball, described in hold out against ball and can prop up the interior of circular groove
Wall or bottom land.
Abnormity electronic component inserter the most according to claim 1, it is characterised in that: described pcb board transport positioner
Including two conveying side frames being located at body top laterally side by side, form transfer passage between two conveying side frames, carry described in two
On side frame, the both sides at transfer passage are provided with the driving belt carrying pcb board, and described driving belt is divided into feeding along conveying direction
Sections, plug-in mounting sections and blanking sections, described pcb board transport positioner is provided with and can will move to the pcb board of plug-in mounting sections calmly
The detent mechanism of position clamping.
Abnormity electronic component inserter the most according to claim 1, it is characterised in that: described body top is provided with left side dragon
Door frame and right side portal frame, described mechanical hand includes being located at left side portal frame and the Y-direction slide rail at portal frame top, right side, passing through Y
Y-direction slide from Y-direction slide rail to sliding-rail sliding that be contained on, can drive Y-direction slide along Y-direction slide rail reciprocating Y-direction actuating unit,
The X being located on described Y-direction slide to slide rail, by X to sliding-rail sliding be contained in X X on slide rail to slide, X can be driven to cunning
Seat along X to the reciprocating X of slide rail to actuating unit, be located at described X Z-direction slide rail on slide, filled by Z-direction sliding-rail sliding
Z-direction slide on Z-direction slide rail and Z-direction slide can be driven to move along Z-direction slide rail reciprocating Z-direction actuating unit, described Y-direction
Force mechanisms includes that being parallel to Y-direction slide rail is arranged at the Y-direction leading screw at portal frame top, left side and drives the Y of described Y-direction screw turns
To driving motor, described X includes being parallel to, to actuating unit, the X that X is arranged on Y-direction slide to slide rail and to leading screw and drives described
X is to the X of screw turns to driving motor, and Z-direction actuating unit includes that being parallel to Z-direction slide rail is arranged at X Z-direction leading screw on slide
Driving motor with the Z-direction driving described Z-direction screw turns, described Z-direction slide is fixing with gripper shoe to be connected.
Abnormity electronic component inserter the most according to claim 8, it is characterised in that: body is provided with and can dock some units
The installation screens of part feedway, component supplying apparatus can realize the seriality supply of electronic component, and component supplying apparatus includes
Self-feeding vibrating disk.
Abnormity electronic component inserter the most according to claim 9, it is characterised in that: also include visual system, described regard
Vision system includes being located at the first camera of installation screens side, being located at the second camera of gripper shoe upper bottom portion and with described first
The control module that camera is connected with second camera, described X is to driving motor, Y-direction driving motor, Z-direction driving motor and electric rotating
Machine is all connected with described control module, and described first camera can the shape of acquisition electronics stitch and angle information, the second phase
Machine can gather the positional information of stitch jack on pcb board.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610523784.5A CN106132184B (en) | 2016-07-05 | 2016-07-05 | A kind of abnormity electronic component plug-in machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610523784.5A CN106132184B (en) | 2016-07-05 | 2016-07-05 | A kind of abnormity electronic component plug-in machine |
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| CN106132184A true CN106132184A (en) | 2016-11-16 |
| CN106132184B CN106132184B (en) | 2019-03-29 |
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| CN201610523784.5A Active CN106132184B (en) | 2016-07-05 | 2016-07-05 | A kind of abnormity electronic component plug-in machine |
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| CN106793750A (en) * | 2017-03-30 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of electronic component inserter and plug-in method |
| CN106852013A (en) * | 2017-03-29 | 2017-06-13 | 深圳市广晟德科技发展有限公司 | A kind of special-shaped inserter |
| CN107896428A (en) * | 2017-11-08 | 2018-04-10 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN107949271A (en) * | 2017-12-20 | 2018-04-20 | 中山市美鼎机械制造有限公司 | Insert arrangement and plug-in system |
| CN109247008A (en) * | 2018-10-30 | 2019-01-18 | 重庆隆成电子设备有限公司 | A kind of soft or hard make-up machine and pasting method |
| CN109353587A (en) * | 2018-11-16 | 2019-02-19 | 赣州通洲塑胶机械有限公司 | A kind of automatism card machine |
| CN109662469A (en) * | 2019-01-30 | 2019-04-23 | 成都华信高科医疗器械有限责任公司 | A kind of multimedia lifting dining table |
| CN110169219A (en) * | 2017-01-13 | 2019-08-23 | 雅马哈发动机株式会社 | Apparatus for mounting component |
| CN110505801A (en) * | 2019-08-20 | 2019-11-26 | 道晟智能装备(苏州)有限公司 | More scale chips mounting devices |
| CN110572999A (en) * | 2019-01-01 | 2019-12-13 | 宁夏隆基宁光仪表股份有限公司 | Automatic plug-in device for irregular components and implementation method |
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
| CN112203493A (en) * | 2020-10-10 | 2021-01-08 | 合肥高地创意科技有限公司 | Chip processing is with subsides installation |
| CN113382625A (en) * | 2021-06-07 | 2021-09-10 | 惠州西文思技术股份有限公司 | Full-automatic SMT paster equipment |
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| CN110169219B (en) * | 2017-01-13 | 2020-12-29 | 雅马哈发动机株式会社 | Component mounting device |
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| CN107896428A (en) * | 2017-11-08 | 2018-04-10 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN107896428B (en) * | 2017-11-08 | 2018-11-27 | 梅州市恒晖科技股份有限公司 | A kind of intelligent print system of wiring board |
| CN107949271A (en) * | 2017-12-20 | 2018-04-20 | 中山市美鼎机械制造有限公司 | Insert arrangement and plug-in system |
| CN109247008A (en) * | 2018-10-30 | 2019-01-18 | 重庆隆成电子设备有限公司 | A kind of soft or hard make-up machine and pasting method |
| CN109353587A (en) * | 2018-11-16 | 2019-02-19 | 赣州通洲塑胶机械有限公司 | A kind of automatism card machine |
| CN110572999A (en) * | 2019-01-01 | 2019-12-13 | 宁夏隆基宁光仪表股份有限公司 | Automatic plug-in device for irregular components and implementation method |
| CN109662469B (en) * | 2019-01-30 | 2023-09-05 | 成都华信高科医疗器械有限责任公司 | Multi-media lifting dining table |
| CN109662469A (en) * | 2019-01-30 | 2019-04-23 | 成都华信高科医疗器械有限责任公司 | A kind of multimedia lifting dining table |
| CN110505801B (en) * | 2019-08-20 | 2021-08-03 | 道晟智能装备(苏州)有限公司 | Mounting equipment for multi-size chips |
| CN110505801A (en) * | 2019-08-20 | 2019-11-26 | 道晟智能装备(苏州)有限公司 | More scale chips mounting devices |
| CN111491461A (en) * | 2020-05-28 | 2020-08-04 | 苏州欣汇电智能装备技术有限公司 | Automatic embedding device for metal base |
| CN112203493A (en) * | 2020-10-10 | 2021-01-08 | 合肥高地创意科技有限公司 | Chip processing is with subsides installation |
| CN113382625A (en) * | 2021-06-07 | 2021-09-10 | 惠州西文思技术股份有限公司 | Full-automatic SMT paster equipment |
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