CN110505801A - Mounting equipment for multi-size chips - Google Patents
Mounting equipment for multi-size chips Download PDFInfo
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- CN110505801A CN110505801A CN201910766564.9A CN201910766564A CN110505801A CN 110505801 A CN110505801 A CN 110505801A CN 201910766564 A CN201910766564 A CN 201910766564A CN 110505801 A CN110505801 A CN 110505801A
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Abstract
Description
技术领域technical field
本发明涉及一种贴装设备,尤其涉及一种应多尺寸芯片用贴装设备。The invention relates to a mounting device, in particular to a mounting device for multi-size chips.
背景技术Background technique
芯片贴装机:又称“贴片机”、“表面贴装系统”(Surface Mount System),在生产线中,它配置在点胶机或丝网印刷机之后,是通过移动贴装头把表面贴装元器件准确地放置PCB焊盘上的一种设备。无需对印制板钻插装孔,直接将表面组装元器件贴、焊到印制板表面规定位置上的装联技术,分为手动和全自动两种。组装密度高、电子产品体积小、重量轻,贴片元件的体积和重量只有传统插装元件的1/10左右,一般采用SMT之后,电子产品体积缩小40%~60%,重量减轻60%~80%。可靠性高、抗振能力强。焊点缺陷率低。Chip mounter: Also known as "mounter" and "Surface Mount System", in the production line, it is configured after the dispenser or screen printing machine, and the surface mount system is mounted on the surface by moving the mounter head. A device that places components accurately on PCB pads. There is no need to drill holes for the printed board, and the assembly technology that directly sticks and welds the surface mount components to the specified position on the surface of the printed board can be divided into two types: manual and automatic. High assembly density, small size and light weight of electronic products. The volume and weight of SMT components are only about 1/10 of traditional plug-in components. Generally, after SMT is used, the volume of electronic products is reduced by 40%~60%, and the weight is reduced by 60%~ 80%. High reliability and strong anti-vibration ability. Solder joint defect rate is low.
但是,现有的市场上的多尺寸芯片用贴装设备不能同时贴装不同尺寸的芯片,且工作效率较低,不能适应复杂的情况;因此,不满足现有的需求,对此我们提出了一种多尺寸芯片用贴装设备。However, the existing placement equipment for multi-size chips on the market cannot mount chips of different sizes at the same time, and the work efficiency is low, and it cannot adapt to complex situations; therefore, it does not meet the existing needs, and we have proposed A mounting device for multi-size chips.
发明内容Contents of the invention
本发明目的在于提供一种多尺寸芯片用贴装设备,该多尺寸芯片用贴装设备可实现贴装吸嘴前后、左右、上下的位置变换,同时也可实现贴装吸嘴在圆周方向上的多角度旋转,可根据不同大小尺寸的芯片准确定位芯片的位置,并通过多个电机的配合工作,使贴装吸嘴准确吸取芯片并将芯片放置在指定位置,从而实现芯片的快速安装,提高了工作效率,可适用于多种芯片的贴装,适用范围广。The purpose of the present invention is to provide a mounting device for multi-size chips, which can realize the position change of the mounting nozzle in the front and back, left and right, and up and down, and can also realize the position of the mounting nozzle in the circumferential direction. The multi-angle rotation can accurately locate the position of the chip according to the chip of different sizes, and through the cooperation of multiple motors, the mounting nozzle can accurately pick up the chip and place the chip at the designated position, so as to realize the rapid installation of the chip. The working efficiency is improved, and it is applicable to mounting various chips, and has a wide range of applications.
为达到上述目的,本发明采用的技术方案是:一种多尺寸芯片用贴装设备,包括支撑底板、支撑横杆、U型固定杆和贴装吸嘴,所述支撑底板上设有两个固定座,所述固定座上安装有两根与固定座方向垂直的支撑横杆,所述支撑横杆一侧设有一第一丝杆,所述第一丝杆的一端部连接有第一电机,所述第一丝杆上套接有至少一个可相对第一丝杆移动的第一丝杆套,每个第一丝杆套上都连接有一个第一滑块,所述第一滑块滑动连接在支撑横杆上方的第一滑轨上,每根第一滑轨上设有至少一个第一滑块;In order to achieve the above object, the technical solution adopted by the present invention is: a mounting equipment for multi-size chips, including a support base plate, a support cross bar, a U-shaped fixing bar and a mounting suction nozzle, and the support base plate is provided with two A fixed seat, two support bars perpendicular to the direction of the fixed seat are installed on the fixed seat, a first screw rod is provided on one side of the support bar, and one end of the first screw rod is connected with a first motor , the first screw mandrel is sleeved with at least one first screw mandrel sleeve that can move relative to the first screw mandrel, and each first screw mandrel sleeve is connected with a first slider, and the first slider Slidingly connected to the first slide rail above the support cross bar, each first slide rail is provided with at least one first slider;
所述第一滑轨上方滑动连接有至少一个U型固定杆,所述U型固定杆连接在两根第一滑轨同侧的第一滑块上,所述两U型固定杆的凹陷部内设有一第二丝杆,所述第二丝杆一端连接在第二电机上,所述U型固定杆的两凸起部上各设有一第二滑轨,所述第二丝杆与两第二滑轨一侧至少连接有一个安装贴装吸嘴的固定壳,所述固定壳可沿第二丝杆与第二滑轨移动,所述贴装吸嘴悬空于第一横板与第二横板上方;At least one U-shaped fixed rod is slidably connected above the first slide rail, and the U-shaped fixed rod is connected to the first slider on the same side of the two first slide rails, and the concave parts of the two U-shaped fixed rods A second screw rod is provided inside, and one end of the second screw rod is connected to the second motor, and a second slide rail is respectively provided on the two protrusions of the U-shaped fixed rod, and the second screw rod and the two One side of the second slide rail is connected with at least one fixed shell for mounting the mounting nozzle, the fixed shell can move along the second screw rod and the second slide rail, and the mounting suction nozzle is suspended between the first horizontal plate and the second horizontal plate. Above the second horizontal board;
所述第一横板与第二横板设置有至少一组,相互平行排布在支撑底板上且位于两个固定座之间,每组第一横板与第二横板相对一侧至少设有一组第一皮带和第二皮带,所述第一皮带安装在第一横板上,第二皮带安装在第二横板上,所述第一皮带和第二皮带的上表面位于同一水平面。There is at least one set of the first horizontal plate and the second horizontal plate, arranged parallel to each other on the supporting base plate and located between the two fixing seats, each set of the first horizontal plate and the second horizontal plate have at least one set on the opposite side There is a set of first belt and second belt, the first belt is installed on the first horizontal plate, the second belt is installed on the second horizontal plate, and the upper surfaces of the first belt and the second belt are located on the same horizontal plane.
上述技术方案中进一步改进的技术方案如下:The technical scheme further improved in the above-mentioned technical scheme is as follows:
1. 上述方案中,所述固定壳为U型结构,所述固定壳的凹槽内设有第一皮带轮和第二皮带轮,所述第一皮带轮连接在第四电机上,所述第一皮带轮和第二皮带轮的外侧缠绕有第三皮带,所述第三皮带上连接有支撑臂,所述支撑臂的上下两侧分别连接有电机安装座和限位座,所述电机安装座和限位座安装于固定壳上,所述电机安装座安装有第五电机,所述第五电机的输出轴上连接有第三皮带轮,所述第三皮带轮外侧设有第四皮带,所述第四皮带的另一端绕接在气管外侧的皮带轮上,所述气管与第三皮带轮可同步转动,所述气管一端连接在气源上,另一端穿过支撑臂和限位座连接在贴装吸嘴上。1. In the above scheme, the fixed shell is a U-shaped structure, the first pulley and the second pulley are arranged in the groove of the fixed shell, the first pulley is connected to the fourth motor, and the first pulley A third belt is wound around the outer side of the second pulley, and a support arm is connected to the third belt. The upper and lower sides of the support arm are respectively connected with a motor mount and a limit seat, and the motor mount and the limit The base is installed on the fixed shell, the motor mounting base is equipped with a fifth motor, the output shaft of the fifth motor is connected with a third pulley, the outside of the third pulley is provided with a fourth belt, and the fourth belt The other end of the air pipe is wound on the pulley outside the air pipe, and the air pipe and the third pulley can rotate synchronously. One end of the air pipe is connected to the air source, and the other end is connected to the mounting nozzle through the support arm and the limit seat. .
2. 上述方案中,所述第一皮带由第一主动滑轮带动转动,所述第一主动滑轮与第一皮带之间还设有多个第一从动滑轮,所述第一主动滑轮与第一从动滑轮安装在第一横板上,所述第二皮带由第二主动滑轮带动转动,所述第二主动滑轮与第二皮带之间还设有多个第二从动滑轮,所述第二主动滑轮与第二从动滑轮安装在第二横板上,所述第一主动滑轮和第二主动滑轮通过旋转轴连接在第三电机上。2. In the above scheme, the first belt is driven to rotate by the first driving pulley, and a plurality of first driven pulleys are also arranged between the first driving pulley and the first belt, and the first driving pulley and the first The driven pulley is installed on the first horizontal plate, and the second belt is driven to rotate by the second driving pulley. A plurality of second driven pulleys are also arranged between the second driving pulley and the second belt. The second driving pulley The pulley and the second driven pulley are installed on the second transverse plate, and the first driving pulley and the second driving pulley are connected to the third motor through a rotating shaft.
3. 上述方案中,所述第一横板一侧设有摇把,所述摇把的一端连接在限位杆的一端,所述限位杆的另一端通过皮带连接至另一限位杆上,通过转动摇把可带动两限位杆同步转动,所述两限位杆安装于第一横板与第二横板下方的固定座上。3. In the above solution, a crank is provided on one side of the first horizontal plate, one end of the crank is connected to one end of the limit rod, and the other end of the limit rod is connected to another limit rod through a belt On the top, by turning the handle, the two limit rods can be driven to rotate synchronously, and the two limit rods are installed on the fixing seats below the first horizontal plate and the second horizontal plate.
4. 上述方案中,所述固定座上方中部位置设有视觉校正机构,所述视觉校正机构位于贴装吸嘴下方。4. In the above solution, a vision correction mechanism is provided in the middle above the fixing seat, and the vision correction mechanism is located below the placement nozzle.
5. 上述方案中,所述固定壳与两第二滑轨通过两个第二滑块连接,所述第二滑块安装在固定壳上且与第二滑轨滑动连接,所述固定壳与第二丝杆通过第二丝杆套连接,所述第二丝杆套安装在固定壳上且套接在第二丝杆上。5. In the above solution, the fixed case and the two second slide rails are connected through two second sliders, the second slide blocks are mounted on the fixed case and slidably connected with the second slide rails, and the fixed case and The second screw rod is connected through the second screw rod sleeve, and the second screw rod sleeve is installed on the fixed shell and sleeved on the second screw rod.
6. 上述方案中,所述第一横板与第二横板相对一侧各设有一块限位板,所述限位板位于第一横板与第二横板的中部位置。6. In the above solution, a limiting plate is provided on the opposite side of the first horizontal plate and the second horizontal plate, and the limiting plate is located in the middle of the first horizontal plate and the second horizontal plate.
7. 上述方案中,所述U型固定杆与第二滑轨相背一侧设有拖链架,所述拖链架上安装有尼龙拖链。7. In the above solution, a towline frame is provided on the opposite side of the U-shaped fixing rod and the second slide rail, and a nylon towline is installed on the towline frame.
8. 上述方案中,所述贴装吸嘴一侧设有用于拍摄芯片的下视相机。8. In the above solution, a downward-looking camera for photographing chips is provided on one side of the placement nozzle.
9. 上述方案中,所述固定座与支撑横杆之间设有过度台,所述过度台分布在支撑横杆两端部,所述支撑底板是底部设有四个橡胶支撑柱。9. In the above solution, there is a transition platform between the fixed seat and the support cross bar, the transition platform is distributed at both ends of the support cross bar, and the bottom of the support base is provided with four rubber support columns.
由于上述技术方案的运用,本发明与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
1. 本发明多尺寸芯片用贴装设备,其可实现贴装吸嘴前后、左右、上下的位置变换,同时也可实现圆周方向上的多角度旋转,可准确定位芯片的位置,并通过多个电机的配合工作,使贴装吸嘴准确吸取芯片并将芯片放置在指定位置,从而实现芯片的快速安装,提高了工作效率,可适用于多种芯片的贴装,适用范围广。1. The mounting equipment for multi-size chips of the present invention can realize the position transformation of the mounting nozzle front and rear, left and right, and up and down, and can also realize multi-angle rotation in the circumferential direction, and can accurately locate the position of the chip, and through multiple The cooperation of two motors enables the placement nozzle to accurately pick up the chip and place the chip at the designated position, thereby realizing the rapid installation of the chip and improving the work efficiency. It is suitable for the placement of various chips and has a wide range of applications.
2. 本发明多尺寸芯片用贴装设备,其固定座上安装有两根与固定座方向垂直的支撑横杆,所述支撑横杆一侧设有一第一丝杆,所述第一丝杆的一端部连接有第一电机,所述第一丝杆上套接有至少一个可相对第一丝杆移动的第一丝杆套,每个第一丝杆套上都连接有一个第一滑块,所述第一滑块滑动连接在支撑横杆上方的第一滑轨上,每根第一滑轨上设有至少一个第一滑块,所述第一滑轨上方滑动连接有至少一个U型固定杆,所述U型固定杆连接在两根第一滑轨同侧的第一滑块上,该支撑横杆上的第一电机、第一滑轨与第一丝杆为U型固定杆提供了横向的运动,使U型固定杆沿支撑横杆的方向前后平移;在U型固定杆的凹陷部内设有一第二丝杆,所述第二丝杆一端连接在第二电机上,所述U型固定杆的两凸起部上各设有一第二滑轨,所述第二丝杆与两第二滑轨一侧至少连接有一个安装贴装吸嘴的固定壳,U型固定杆内的第二电机、第二丝杆与第二滑轨为固定壳提供纵向的运动,此支撑横杆与U型固定杆实现了固定壳前后、左右向的运动。2. Mounting equipment for multi-size chips of the present invention, two supporting bars perpendicular to the direction of the fixing seat are installed on the fixing seat, and one side of the supporting bar is provided with a first screw rod, and the first screw rod A first motor is connected to one end of the first screw mandrel, and at least one first screw mandrel sleeve movable relative to the first screw mandrel is sleeved on the first screw mandrel, and each first screw mandrel sleeve is connected with a first slide block, the first slider is slidably connected to the first slide rail above the support cross bar, each first slide rail is provided with at least one first slider, and at least one first slide rail is slidably connected above the first slide rail U-shaped fixed rod, the U-shaped fixed rod is connected to the first slider on the same side of the two first slide rails, the first motor, the first slide rail and the first screw rod on the support cross bar are U-shaped The fixed rod provides lateral movement, so that the U-shaped fixed rod translates back and forth along the direction of supporting the cross bar; a second screw rod is arranged in the concave part of the U-shaped fixed rod, and one end of the second screw rod is connected to the second motor On the two convex parts of the U-shaped fixed rod, a second slide rail is respectively provided, and at least one fixed shell for mounting and mounting suction nozzles is connected to the second screw rod and the side of the two second slide rails. The second motor, the second screw rod and the second slide rail in the U-shaped fixed rod provide longitudinal movement for the fixed shell, and the support cross bar and the U-shaped fixed rod realize the front, rear, left and right movements of the fixed shell.
3. 本发明多尺寸芯片用贴装设备,其固定壳的凹槽内设有第一皮带轮和第二皮带轮,所述第一皮带轮连接在第四电机上,所述第一皮带轮和第二皮带轮的外侧缠绕有第三皮带,所述第三皮带上连接有支撑臂,第四电机可通过第一皮带轮与第三皮带实现固定壳内支撑臂的上下运动;所述支撑臂的上下两侧分别连接有电机安装座和限位座,所述电机安装座和限位座安装于固定壳上,所述电机安装座安装有第五电机,所述第五电机的输出轴上连接有第三皮带轮,所述第三皮带轮外侧设有第四皮带,所述第四皮带的另一端绕接在气管外侧的皮带轮上,所述气管与第三皮带轮可同步转动,该第五电机可实现支撑臂上气管的周向旋转;所述气管一端连接在气源上,另一端穿过支撑臂和限位座连接在贴装吸嘴上,气管在上下运动及旋转时,可带动贴装吸嘴一起运动。3. The placement equipment for multi-size chips of the present invention is provided with a first pulley and a second pulley in the groove of the fixed shell, the first pulley is connected to the fourth motor, and the first pulley and the second pulley A third belt is wound around the outside of the third belt, and a support arm is connected to the third belt. The fourth motor can realize the up and down movement of the support arm in the fixed shell through the first pulley and the third belt; the upper and lower sides of the support arm are respectively A motor mounting base and a limiting base are connected, and the motor mounting base and the limiting base are installed on the fixed shell. The motor mounting base is equipped with a fifth motor, and the output shaft of the fifth motor is connected with a third pulley , the outside of the third pulley is provided with a fourth belt, the other end of the fourth belt is wound on the pulley outside the trachea, the trachea and the third pulley can rotate synchronously, and the fifth motor can realize Circumferential rotation of the trachea; one end of the trachea is connected to the air source, and the other end is connected to the mounting nozzle through the support arm and the limit seat. When the trachea moves up and down and rotates, it can drive the mounting nozzle to move together .
4. 本发明多尺寸芯片用贴装设备,其第一横板与第二横板相对一侧至少设有一组第一皮带和第二皮带,第一皮带由第一主动滑轮带动转动,所述第一主动滑轮与第一皮带之间还设有多个第一从动滑轮,所述第一主动滑轮与第一从动滑轮安装在第一横板上,所述第二皮带由第二主动滑轮带动转动,所述第二主动滑轮与第二皮带之间还设有多个第二从动滑轮,所述第二主动滑轮与第二从动滑轮安装在第二横板上,所述第一主动滑轮和第二主动滑轮通过旋转轴连接在第三电机上,该第三电机在工作时可带动第一皮带和第二皮带同步转动,由于第一皮带和第二皮带的上表面位于同一水平面,将芯片放置在第一皮带和第二皮带上,可实现芯片的传送,达到自动上料的目的。4. The mounting equipment for multi-size chips of the present invention has at least one set of first belts and second belts on the opposite side of the first horizontal plate and the second horizontal plate, and the first belt is driven to rotate by the first driving pulley. A plurality of first driven pulleys are also arranged between the first driving pulley and the first belt, the first driving pulley and the first driven pulley are installed on the first horizontal plate, and the second belt is driven by the second driving pulley rotation, a plurality of second driven pulleys are also arranged between the second driving pulley and the second belt, the second driving pulley and the second driven pulley are installed on the second horizontal plate, the first driving pulley and The second driving pulley is connected to the third motor through the rotating shaft, and the third motor can drive the first belt and the second belt to rotate synchronously during operation. Since the upper surfaces of the first belt and the second belt are at the same level, the chip Placed on the first belt and the second belt, it can realize the transmission of chips and achieve the purpose of automatic feeding.
附图说明Description of drawings
附图1为本发明多尺寸芯片用贴装设备结构示意图;Accompanying drawing 1 is the structural schematic diagram of mounting equipment for multi-size chip of the present invention;
附图2为本发明多尺寸芯片用贴装设备另一方位结构示意图;Accompanying drawing 2 is the structural schematic diagram of another orientation of the multi-size chip mounting equipment of the present invention;
附图3为本发明芯片用贴装设备支撑横杆与U型固定杆连接结构示意图;Accompanying drawing 3 is the schematic diagram of the connection structure between the support cross bar and the U-shaped fixed bar of the mounting equipment for the chip of the present invention;
附图4为本发明贴装设备支撑横杆与U型固定杆另一方位结构示意图;Accompanying drawing 4 is a structural schematic diagram of another orientation of the mounting equipment support bar and the U-shaped fixing bar of the present invention;
附图5为本发明芯片用贴装设备U型固定杆与固定壳连接结构示意图;Accompanying drawing 5 is a schematic diagram of the connection structure between the U-shaped fixing rod and the fixing shell of the mounting equipment for the chip of the present invention;
附图6为本发明固定壳上第二滑块与第二丝杆套连接结构示意图;Accompanying drawing 6 is the schematic diagram of the connection structure between the second slider and the second screw sleeve on the fixed shell of the present invention;
附图7为本发明多尺寸芯片用贴装设备固定壳局部结构示意图;Accompanying drawing 7 is the schematic diagram of the local structure of the fixing shell of the mounting equipment for multi-size chips of the present invention;
附图8为本发明多尺寸芯片用贴装设备上料部分结构示意图;Accompanying drawing 8 is the schematic diagram of the structure of the loading part of the mounting equipment for multi-size chips of the present invention;
附图9为本发明多尺寸芯片用贴装设备第一横板与第二横板结构示意图;Accompanying drawing 9 is the structural diagram of the first horizontal plate and the second horizontal plate of the mounting equipment for multi-size chips of the present invention;
附图10为本发明贴装设备第一横板与第二横板另一角度结构示意图。Accompanying drawing 10 is the structural schematic view of another angle of the first horizontal plate and the second horizontal plate of the placement equipment of the present invention.
以上附图中:1、支撑底板;2、橡胶支撑柱;3、固定座;301、视觉校正机构;4、过度台;5、支撑横杆;6、第一滑轨;7、U型固定杆;8、尼龙拖链; 10、第一电机;11、第二电机;12、第一滑块;13、第二滑轨;14、第一丝杆;141、第一丝杆套;15、第二丝杆;16、第二滑块;18、第二丝杆套;19、摇把;20、第三电机;21、第一横板;22、第二横板;23、限位杆;24、皮带;25、旋转轴;26、第一皮带;27、第一主动滑轮;28、第一从动滑轮;29、限位板;30、第二皮带;31、第二主动滑轮;32、第二从动滑轮;33、第四电机;34、固定壳;35、第三皮带;36、气管;37、第五电机;38、第四皮带;39、贴装吸嘴;40、第一皮带轮;41、第二皮带轮;43、支撑臂;44、限位座;45、电机安装座。In the above drawings: 1. Support base plate; 2. Rubber support column; 3. Fixing seat; 301. Vision correction mechanism; 4. Transition platform; 5. Support crossbar; 6. First slide rail; Rod; 8, nylon drag chain; 10, the first motor; 11, the second motor; 12, the first slider; 13, the second slide rail; 14, the first screw rod; 141, the first screw rod cover; 15 , the second screw rod; 16, the second slider; 18, the second screw sleeve; 19, the handle; 20, the third motor; 21, the first horizontal plate; 22, the second horizontal plate; 23, limit Rod; 24, belt; 25, rotating shaft; 26, the first belt; 27, the first driving pulley; 28, the first driven pulley; 29, limit plate; 30, the second belt; 31, the second driving pulley; 32. The second driven pulley; 33. The fourth motor; 34. The fixed shell; 35. The third belt; 36. Air pipe; 37. The fifth motor; 38. The fourth belt; 39. Mounting suction nozzle; 40. The first A belt pulley; 41, the second belt pulley; 43, a support arm; 44, a limit seat; 45, a motor mounting seat.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步描述:The present invention will be further described below in conjunction with embodiment:
实施例1:一种多尺寸芯片用贴装设备,包括支撑底板1、支撑横杆5、U型固定杆7和贴装吸嘴39,所述支撑底板1上设有两个固定座3,所述固定座3上安装有两个与固定座3方向垂直的支撑横杆5,所述支撑横杆5一侧设有一第一丝杆14,所述第一丝杆14的一端部连接有第一电机10,所述第一丝杆14上套接有一个可相对第一丝杆14移动的第一丝杆套141,每个第一丝杆套141上都连接有一个第一滑块12,所述第一滑块12滑动连接在支撑横杆5上方的第一滑轨6上,每根第一滑轨6上设有一个第一滑块12;Embodiment 1: A mounting device for multi-size chips, comprising a support base 1, a support cross bar 5, a U-shaped fixed rod 7 and a mounting suction nozzle 39, the support base 1 is provided with two fixing seats 3, Two supporting bars 5 perpendicular to the direction of the fixing seat 3 are installed on the fixing seat 3, a first screw 14 is arranged on one side of the supporting bar 5, and one end of the first screw 14 is connected with The first motor 10, the first screw mandrel 14 is sleeved with a first screw mandrel cover 141 that can move relative to the first screw mandrel 14, and each first screw mandrel cover 141 is connected with a first slider 12. The first slider 12 is slidably connected to the first slide rail 6 above the support cross bar 5, and each first slide rail 6 is provided with a first slider 12;
所述第一滑轨6上方滑动连接有一个U型固定杆7,所述U型固定杆7连接在两根第一滑轨6同侧的第一滑块12上,所述两U型固定杆7的凹陷部内设有一第二丝杆15,所述第二丝杆15一端连接在第二电机11上,所述U型固定杆7的两凸起部上各设有一第二滑轨13,所述第二丝杆15与两第二滑轨13一侧连接有一个安装贴装吸嘴39的固定壳34,所述固定壳34可沿第二丝杆15与第二滑轨13移动,所述贴装吸嘴39悬空于第一横板21与第二横板22上方;A U-shaped fixed rod 7 is slidably connected above the first slide rail 6, and the U-shaped fixed rod 7 is connected to the first slider 12 on the same side of the two first slide rails 6. The two U-shaped fixed rods A second screw rod 15 is arranged in the recess of the rod 7, and one end of the second screw rod 15 is connected to the second motor 11, and a second slide rail is respectively arranged on the two protrusions of the U-shaped fixed rod 7 13. The second screw rod 15 is connected to the side of the two second slide rails 13 with a fixed shell 34 for mounting the mounting suction nozzle 39, and the fixed shell 34 can be connected moving, the mounting nozzle 39 is suspended above the first horizontal plate 21 and the second horizontal plate 22;
所述第一横板21与第二横板22设置有一组,相互平行排布在支撑底板1上且位于两个固定座3之间,每组第一横板21与第二横板22相对一侧设有两组第一皮带26和第二皮带30,所述第一皮带26安装在第一横板21上,第二皮带30安装在第二横板22上,所述第一皮带26和第二皮带30的上表面位于同一水平面。The first horizontal plate 21 and the second horizontal plate 22 are arranged in a group, arranged parallel to each other on the support base plate 1 and located between the two fixing seats 3, and each group of the first horizontal plate 21 is opposite to the second horizontal plate 22 One side is provided with two groups of first belts 26 and second belts 30, the first belt 26 is installed on the first horizontal plate 21, the second belt 30 is installed on the second horizontal plate 22, the first belt 26 It is located on the same level as the upper surface of the second belt 30 .
上述固定壳34为U型结构,所述固定壳34的凹槽内设有第一皮带轮40和第二皮带轮41,所述第一皮带轮40连接在第三电机33上,所述第一皮带轮40和第二皮带轮41的外侧缠绕有第三皮带35,所述第三皮带35上连接有支撑臂43,所述支撑臂43的上下两侧分别连接有电机安装座45和限位座44,所述电机安装座45和限位座44安装于固定壳34上,所述电机安装座45安装有第五电机37,所述第五电机37的输出轴上连接有第三皮带轮42,所述第三皮带轮42外侧设有第四皮带38,所述第四皮带38的另一端绕接在气管36外侧的皮带轮上,所述气管36与第三皮带轮42可同步转动,所述气管36一端连接在气源上,另一端穿过支撑臂43和限位座44连接在贴装吸嘴39上;Above-mentioned fixed shell 34 is U-shaped structure, and the groove of described fixed shell 34 is provided with first pulley 40 and second pulley 41, and described first pulley 40 is connected on the third motor 33, and described first pulley 40 And the outside of the second pulley 41 is wound with a third belt 35, the third belt 35 is connected with a support arm 43, and the upper and lower sides of the support arm 43 are respectively connected with a motor mounting seat 45 and a limit seat 44, so The motor mounting seat 45 and the limit seat 44 are installed on the fixed shell 34, the motor mounting seat 45 is equipped with a fifth motor 37, the output shaft of the fifth motor 37 is connected with a third pulley 42, and the fifth motor 37 is connected to the output shaft. The outside of the three pulleys 42 is provided with a fourth belt 38, the other end of the fourth belt 38 is wound on the pulley on the outside of the air pipe 36, the air pipe 36 and the third pulley 42 can rotate synchronously, and one end of the air pipe 36 is connected to On the air source, the other end passes through the support arm 43 and the limit seat 44 and is connected to the placement suction nozzle 39;
上述第一皮带26由第一主动滑轮27带动转动,所述第一主动滑轮27与第一皮带26之间还设有多个第一从动滑轮28,所述第一主动滑轮27与第一从动滑轮28安装在第一横板21上,所述第二皮带30由第二主动滑轮31带动转动,所述第二主动滑轮31与第二皮带30之间还设有多个第二从动滑轮32,所述第二主动滑轮31与第二从动滑轮32安装在第二横板22上,所述第一主动滑轮27和第二主动滑轮31通过旋转轴25连接在第三电机20上;The above-mentioned first belt 26 is driven to rotate by the first driving pulley 27, and a plurality of first driven pulleys 28 are also arranged between the first driving pulley 27 and the first belt 26, and the first driving pulley 27 and the first driven pulley The movable pulley 28 is installed on the first horizontal plate 21, the second belt 30 is driven to rotate by the second driving pulley 31, and a plurality of second driven pulleys 32 are also arranged between the second driving pulley 31 and the second belt 30 , the second driving pulley 31 and the second driven pulley 32 are installed on the second horizontal plate 22, and the first driving pulley 27 and the second driving pulley 31 are connected to the third motor 20 through the rotating shaft 25;
上述第一横板21一侧设有摇把19,所述摇把19的一端连接在限位杆23的一端,所述限位杆23的另一端通过皮带24连接至另一限位杆23上,通过转动摇把19可带动两限位杆23同步转动,所述两限位杆23安装于第一横板21与第二横板22下方的固定座上;One side of the above-mentioned first transverse plate 21 is provided with a rocker 19, one end of the rocker 19 is connected to one end of a limit rod 23, and the other end of the limit rod 23 is connected to another limit rod 23 through a belt 24. On the other hand, by turning the handle 19, the two limit rods 23 can be driven to rotate synchronously, and the two limit rods 23 are installed on the fixing seats below the first horizontal plate 21 and the second horizontal plate 22;
上述固定座3上方中部位置设有视觉校正机构301,所述视觉校正机构301位于贴装吸嘴39下方;上述固定壳34与两第二滑轨13通过两个第二滑块16连接,所述第二滑块16安装在固定壳34上且与第二滑轨13滑动连接,所述固定壳34与第二丝杆15通过第二丝杆套18连接,所述第二丝杆套18安装在固定壳34上且套接在第二丝杆15上;A vision correction mechanism 301 is provided at the upper middle of the above-mentioned fixed base 3, and the vision correction mechanism 301 is located below the placement suction nozzle 39; The second slide block 16 is installed on the fixed shell 34 and is slidably connected with the second slide rail 13, the fixed shell 34 is connected with the second screw rod 15 through the second screw rod cover 18, and the second screw rod cover 18 Installed on the fixed shell 34 and sleeved on the second screw rod 15;
上述第一横板21与第二横板22相对一侧各设有一块限位板29,所述限位板29位于第一横板21与第二横板22的中部位置;上述U型固定杆7与第二滑轨13相背一侧设有拖链架,所述拖链架上安装有尼龙拖链8;上述贴装吸嘴39一侧设有用于拍摄芯片的下视相机,上述固定座3与支撑横杆5之间设有过度台4,所述过度台4分布在支撑横杆5两端部;上述支撑底板1是底部设有四个橡胶支撑柱2。The first horizontal plate 21 and the second horizontal plate 22 are respectively provided with a limiting plate 29 on the opposite side, and the limiting plate 29 is located in the middle of the first horizontal plate 21 and the second horizontal plate 22; the U-shaped fixed Bar 7 is provided with towline rack on the opposite side of the second slide rail 13, and nylon towline 8 is installed on the towline rack; the side of the above-mentioned mounting suction nozzle 39 is provided with a downward-looking camera for taking pictures of chips, and the above-mentioned Between the fixed seat 3 and the support bar 5, there is a transition platform 4, and the transition platform 4 is distributed at both ends of the support bar 5; the above-mentioned support bottom plate 1 is provided with four rubber support columns 2 at the bottom.
实施例2:一种多尺寸芯片用贴装设备,包括支撑底板1、支撑横杆5、U型固定杆7和贴装吸嘴39,所述支撑底板1上设有两个固定座3,所述固定座3上安装有两个与固定座3方向垂直的支撑横杆5,所述支撑横杆5一侧设有一第一丝杆14,所述第一丝杆14的一端部连接有第一电机10,所述第一丝杆14上套接有两个可相对第一丝杆14移动的第一丝杆套141,每个第一丝杆套141上都连接有一个第一滑块12,所述第一滑块12滑动连接在支撑横杆5上方的第一滑轨6上,每根第一滑轨6上设有两个第一滑块12;Embodiment 2: A mounting device for multi-size chips, comprising a support base 1, a support cross bar 5, a U-shaped fixing bar 7 and a mounting suction nozzle 39, the support base 1 is provided with two fixing seats 3, Two supporting bars 5 perpendicular to the direction of the fixing seat 3 are installed on the fixing seat 3, a first screw 14 is arranged on one side of the supporting bar 5, and one end of the first screw 14 is connected with The first motor 10, the first screw mandrel 14 is sleeved with two first screw mandrel sleeves 141 that can move relative to the first screw mandrel 14, and each first screw mandrel sleeve 141 is connected with a first slide Block 12, the first slide block 12 is slidably connected on the first slide rail 6 above the support cross bar 5, and each first slide rail 6 is provided with two first slide blocks 12;
所述第一滑轨6上方滑动连接有两个U型固定杆7,所述U型固定杆7连接在两根第一滑轨6同侧的第一滑块12上,所述两U型固定杆7的凹陷部内设有一第二丝杆15,所述第二丝杆15一端连接在第二电机11上,所述U型固定杆7的两凸起部上各设有一第二滑轨13,所述每个U型固定杆7上的第二丝杆15与两第二滑轨13一侧连接有一个安装贴装吸嘴39的固定壳34,所述固定壳34可沿第二丝杆15与第二滑轨13移动,所述贴装吸嘴39悬空于第一横板21与第二横板22上方;Two U-shaped fixed rods 7 are slidably connected above the first slide rail 6, and the U-shaped fixed rods 7 are connected to the first slider 12 on the same side of the two first slide rails 6. A second screw mandrel 15 is provided in the recess of the fixed rod 7, and one end of the second screw rod 15 is connected to the second motor 11, and a second sliding rod is respectively provided on the two protrusions of the U-shaped fixed rod 7. Rail 13, the second threaded rod 15 on each U-shaped fixed rod 7 is connected to the side of the two second slide rails 13 with a fixed shell 34 for mounting and mounting suction nozzle 39, and the fixed shell 34 can be moved along the first The second screw rod 15 and the second slide rail 13 move, and the placement suction nozzle 39 is suspended above the first horizontal plate 21 and the second horizontal plate 22;
所述第一横板21与第二横板22设置有两组,相互平行排布在支撑底板1上且位于两个固定座3之间,每组第一横板21与第二横板22相对一侧设有两组第一皮带26和第二皮带30,所述第一皮带26安装在第一横板21上,第二皮带30安装在第二横板22上,所述第一皮带26和第二皮带30的上表面位于同一水平面。The first horizontal plate 21 and the second horizontal plate 22 are arranged in two groups, arranged parallel to each other on the support base plate 1 and located between the two fixing seats 3, each group of the first horizontal plate 21 and the second horizontal plate 22 The opposite side is provided with two sets of first belts 26 and second belts 30, the first belt 26 is installed on the first horizontal plate 21, the second belt 30 is installed on the second horizontal plate 22, the first belt 26 and the upper surface of the second belt 30 are located at the same level.
上述固定壳34为U型结构,所述固定壳34的凹槽内设有第一皮带轮40和第二皮带轮41,所述第一皮带轮40连接在第三电机33上,所述第一皮带轮40和第二皮带轮41的外侧缠绕有第三皮带35,所述第三皮带35上连接有支撑臂43,所述支撑臂43的上下两侧分别连接有电机安装座45和限位座44,所述电机安装座45和限位座44安装于固定壳34上,所述电机安装座45安装有第五电机37,所述第五电机37的输出轴上连接有第三皮带轮42,所述第三皮带轮42外侧设有第四皮带38,所述第四皮带38的另一端绕接在气管36外侧的皮带轮上,所述气管36与第三皮带轮42可同步转动,所述气管36一端连接在气源上,另一端穿过支撑臂43和限位座44连接在贴装吸嘴39上;Above-mentioned fixed shell 34 is U-shaped structure, and the groove of described fixed shell 34 is provided with first pulley 40 and second pulley 41, and described first pulley 40 is connected on the third motor 33, and described first pulley 40 And the outside of the second pulley 41 is wound with a third belt 35, the third belt 35 is connected with a support arm 43, and the upper and lower sides of the support arm 43 are respectively connected with a motor mounting seat 45 and a limit seat 44, so The motor mounting seat 45 and the limit seat 44 are installed on the fixed shell 34, the motor mounting seat 45 is equipped with a fifth motor 37, the output shaft of the fifth motor 37 is connected with a third pulley 42, and the fifth motor 37 is connected to the output shaft. The outside of the three pulleys 42 is provided with a fourth belt 38, the other end of the fourth belt 38 is wound on the pulley on the outside of the air pipe 36, the air pipe 36 and the third pulley 42 can rotate synchronously, and one end of the air pipe 36 is connected to On the air source, the other end passes through the support arm 43 and the limit seat 44 and is connected to the placement suction nozzle 39;
上述第一皮带26由第一主动滑轮27带动转动,所述第一主动滑轮27与第一皮带26之间还设有多个第一从动滑轮28,所述第一主动滑轮27与第一从动滑轮28安装在第一横板21上,所述第二皮带30由第二主动滑轮31带动转动,所述第二主动滑轮31与第二皮带30之间还设有多个第二从动滑轮32,所述第二主动滑轮31与第二从动滑轮32安装在第二横板22上,所述第一主动滑轮27和第二主动滑轮31通过旋转轴25连接在第三电机20上;The above-mentioned first belt 26 is driven to rotate by the first driving pulley 27, and a plurality of first driven pulleys 28 are also arranged between the first driving pulley 27 and the first belt 26, and the first driving pulley 27 and the first driven pulley The movable pulley 28 is installed on the first horizontal plate 21, the second belt 30 is driven to rotate by the second driving pulley 31, and a plurality of second driven pulleys 32 are also arranged between the second driving pulley 31 and the second belt 30 , the second driving pulley 31 and the second driven pulley 32 are installed on the second horizontal plate 22, and the first driving pulley 27 and the second driving pulley 31 are connected to the third motor 20 through the rotating shaft 25;
上述第一横板21一侧设有摇把19,所述摇把19的一端连接在限位杆23的一端,所述限位杆23的另一端通过皮带24连接至另一限位杆23上,通过转动摇把19可带动两限位杆23同步转动,所述两限位杆23安装于第一横板21与第二横板22下方的固定座上;上述固定座3上方中部位置设有视觉校正机构301,所述视觉校正机构301位于贴装吸嘴39下方;One side of the above-mentioned first transverse plate 21 is provided with a rocker 19, one end of the rocker 19 is connected to one end of a limit rod 23, and the other end of the limit rod 23 is connected to another limit rod 23 through a belt 24. Above, by turning the handle 19, the two limit rods 23 can be driven to rotate synchronously, and the two limit rods 23 are installed on the fixing seat below the first horizontal plate 21 and the second horizontal plate 22; the middle position above the fixing seat 3 A vision correction mechanism 301 is provided, and the vision correction mechanism 301 is located below the mounting nozzle 39;
上述固定壳34与两第二滑轨13通过两个第二滑块16连接,所述第二滑块16安装在固定壳34上且与第二滑轨13滑动连接,所述固定壳34与第二丝杆15通过第二丝杆套18连接,所述第二丝杆套18安装在固定壳34上且套接在第二丝杆15上;上述第一横板21与第二横板22相对一侧各设有一块限位板29,所述限位板29位于第一横板21与第二横板22的中部位置;Above-mentioned fixed shell 34 is connected with two second slide rails 13 through two second slide blocks 16, and described second slide block 16 is installed on the fixed shell 34 and is slidably connected with second slide rail 13, and described fixed shell 34 and The second screw mandrel 15 is connected through the second screw mandrel cover 18, and the second screw mandrel cover 18 is installed on the fixed shell 34 and sleeved on the second screw mandrel 15; the above-mentioned first transverse plate 21 and the second transverse plate 22 is provided with a limiting plate 29 on the opposite side, and the limiting plate 29 is located in the middle of the first horizontal plate 21 and the second horizontal plate 22;
上述U型固定杆7与第二滑轨13相背一侧设有拖链架,所述拖链架上安装有尼龙拖链8;上述贴装吸嘴39一侧设有用于拍摄芯片的下视相机;上述固定座3与支撑横杆5之间设有过度台4,所述过度台4分布在支撑横杆5两端部;上述支撑底板1是底部设有四个橡胶支撑柱2。The above-mentioned U-shaped fixed rod 7 is provided with a drag chain frame on the side opposite to the second slide rail 13, and a nylon drag chain 8 is installed on the drag chain frame; Camera; between the fixed seat 3 and the support bar 5, there is a transition platform 4, and the transition platform 4 is distributed at both ends of the support bar 5; the support base plate 1 is provided with four rubber support columns 2 at the bottom.
采用上述多尺寸芯片用贴装设备时,将安装有不同尺寸芯片的电动喂料机放置在视觉校正机构301的一侧,根据情况的不同,可以加装多个固定壳34和贴装吸嘴39,打开电源,将PCB芯片放置于第一横板21与第二横板22相对的第一皮带26和第二皮带30的上表面,由第三电机20通过旋转轴25带动第一主动滑轮27和第二主动滑轮31旋转,从而使第一皮带26和第二皮带30同步传动,将芯片水平运输到指定位置,通过安装在贴装吸嘴39一侧设有用于拍摄芯片的下视相机;When using the placement equipment for multi-size chips, the electric feeder with chips of different sizes is placed on one side of the vision correction mechanism 301, and a plurality of fixed shells 34 and placement suction nozzles can be added depending on the situation. 39. Turn on the power, place the PCB chip on the upper surface of the first belt 26 and the second belt 30 opposite the first horizontal plate 21 and the second horizontal plate 22, and drive the first driving pulley by the third motor 20 through the rotating shaft 25 27 and the second driving pulley 31 rotate, so that the first belt 26 and the second belt 30 are driven synchronously, and the chip is horizontally transported to the designated position, and a downward-looking camera for taking pictures of the chip is installed on the side of the placement nozzle 39 ;
通过安装在贴装吸嘴9一侧的下视相机移至芯片上方对芯片照相,将芯片贴装位置确定,通过贴装吸嘴9拾取芯片后移动到视觉校正机构6的位置上方,视觉校正机构6对芯片照相完成后,该装置在图像坐标系中计算出芯片特征的中心位置坐标,通过第三电机8调整芯片角度,通过第四电机10控制芯片的高度,通过第一电机16和第二电机15控制芯片的安装位置,配合第五电机33的使用,使得该装置可以不间断的将芯片贴装,且可以实现自动化贴装。Move the downward-looking camera installed on the side of the mounting nozzle 9 to the top of the chip to take pictures of the chip, determine the chip mounting position, pick up the chip through the mounting nozzle 9 and move to the position above the position of the visual correction mechanism 6, and visually correct it. After the mechanism 6 finishes photographing the chip, the device calculates the center position coordinates of the chip features in the image coordinate system, adjusts the angle of the chip through the third motor 8, controls the height of the chip through the fourth motor 10, and controls the height of the chip through the first motor 16 and the second motor. The second motor 15 controls the installation position of the chip, and the use of the fifth motor 33 enables the device to mount the chip without interruption and realize automatic mounting.
上述多尺寸芯片用贴装设备,其可实现贴装吸嘴前后、左右、上下的位置变换,同时也可实现圆周方向上的多角度旋转,可根据不同大小尺寸的芯片准确定位芯片的位置,并通过多个电机的配合工作,使贴装吸嘴准确吸取芯片并将芯片放置在指定位置,从而实现芯片的快速安装,提高了工作效率,可适用于多种芯片的贴装,适用范围广。The placement equipment for multi-size chips mentioned above can realize the position change of the placement nozzle front and back, left and right, and up and down, and can also realize multi-angle rotation in the circumferential direction, and can accurately locate the position of the chip according to chips of different sizes. And through the cooperation of multiple motors, the placement nozzle can accurately pick up the chip and place the chip at the designated position, so as to realize the rapid installation of the chip and improve the work efficiency. It is suitable for the placement of various chips and has a wide range of applications. .
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
Claims (10)
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| CN110828350A (en) * | 2019-11-27 | 2020-02-21 | 衡阳开拓光电科技有限公司 | Chip processing mounter and mounting method |
| CN112203493A (en) * | 2020-10-10 | 2021-01-08 | 合肥高地创意科技有限公司 | Chip processing is with subsides installation |
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| CN116598247B (en) * | 2023-07-18 | 2023-09-12 | 深圳新控半导体技术有限公司 | Self-adjusting pasting platform for chip pasting and control method thereof |
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Also Published As
| Publication number | Publication date |
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| CN110505801B (en) | 2021-08-03 |
| CN113990774A (en) | 2022-01-28 |
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