CN211531448U - Intelligent bidirectional chip mounter - Google Patents
Intelligent bidirectional chip mounter Download PDFInfo
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- CN211531448U CN211531448U CN201922042382.5U CN201922042382U CN211531448U CN 211531448 U CN211531448 U CN 211531448U CN 201922042382 U CN201922042382 U CN 201922042382U CN 211531448 U CN211531448 U CN 211531448U
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Abstract
The utility model discloses a two-way chip mounter of intelligence, fly to reach and be used for carrying the sending board mechanism of subsides dress board including casing, base, supporting beam, subsides dress head and being used for the material loading of pasting the first material loading of dress. The mounting head is arranged on the supporting beam in a sliding mode through the linear motor, the feeding head, the mounting head and the supporting beam are two, the two ends of the feeding head are symmetrically arranged in the X-axis direction of the base, and the plate conveying mechanism is located in the middle of the two supporting beams. The two symmetrically arranged mounting heads are respectively driven by the two symmetrically arranged linear motors to be respectively mounted, so that the rapid mounting process of the chip mounter is realized, and the mounting efficiency of the chip mounter is improved. The two-way plate conveying mechanism arranged in the middle of the symmetrical linear motor respectively carries out cross conveying on the mounting plates from the X-axis direction and the Y-axis direction to the two mounting heads, so that the conveying efficiency of the mounting plates and the mounting efficiency of the chip mounter are guaranteed while the mounting process is more flexible and diversified.
Description
Technical Field
The utility model relates to a LED chip mounter, especially a two-way chip mounter of intelligence.
Background
A chip mounter for LED chip mounting is characterized in that an LED lamp chip is mounted on an integrated LED lamp panel by using a mounting head, so that the automatic high-speed mounting process of the LED chip mounting is realized. The LED full-automatic chip mounter serving as the most critical and complex equipment in SMT production realizes the high-speed and high-precision full-automatic production process of the LED lamp strip. The existing LED chip mounter generally adopts the reciprocating motion of a single mounting head to absorb and mount an LED chip, and the mounting time is very wasted in the motion process from absorption to mounting. In order to improve the mounting efficiency, a double-head chip mounter which adopts two-way mounting heads arranged in parallel and simultaneously mounts one mounting plate is also arranged on the market, but the double-head chip mounter which is arranged in parallel and synchronously driven cannot flexibly mount different mounting plates, and the mounting efficiency is difficult to further improve.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a set up two sets of subsides dress subassemblies in the bilateral symmetry and can carry out the two-way chip mounter of intelligence of synchronous subsides dress to different subsides dress boards.
The utility model provides a technical scheme that its technical problem adopted is: an intelligent bidirectional chip mounter comprises a shell, a base, a supporting beam, a mounting head and a feeding flying reach for feeding the mounting head and a board conveying mechanism for conveying a mounting board, wherein the mounting head is arranged on the supporting beam in a sliding manner through a linear motor, and the two feeding flying reach, the two mounting heads and the two supporting beam are symmetrically arranged on two sides of the base in the X-axis direction; the plate conveying mechanism comprises an X-axis conveying device and a Y-axis plate conveying device, the X-axis conveying device is located in the middle of the two supporting cross beams, and the Y-axis plate conveying device is arranged at the end portions of the two supporting cross beams and perpendicular to the two supporting cross beams.
As an improvement of the technical scheme, the X-axis conveying device comprises an X-axis supporting seat, an X-axis conveying frame, an X-axis sliding rail, an X-axis driving mechanism used for driving the X-axis conveying frame and an X-axis adjusting mechanism used for adjusting the X-axis conveying frame, and a conveying belt wheel used for conveying the mounting plate is further arranged on the X-axis conveying frame.
As a further improvement of the technical scheme, the X-axis conveying frame is arranged on the X-axis supporting seat in a sliding mode through X-axis sliding rails, the X-axis conveying frame and the X-axis sliding rails are respectively provided with two X-axis sliding rails which are arranged on two sides of the X-axis supporting seat in parallel, and the two X-axis conveying frames are perpendicular to the X-axis sliding rails.
As a further improvement of the above technical scheme, the Y-axis plate conveying device includes a top plate, a Y-axis support seat, a Y-axis conveying seat, and a Y-axis conveying frame located on the Y-axis conveying seat, wherein the Y-axis conveying frame is further provided with a conveying belt wheel for driving the material plate to move, and the Y-axis conveying seat is arranged on the Y-axis support seat in a sliding manner along the Y-axis direction.
As the further improvement of the technical scheme, the Y-axis conveying frames comprise two Y-axis conveying frames, one Y-axis conveying frame is arranged on each of two sides of the Y-axis conveying seat, the Y-axis conveying frames are driven by the Y-axis driving device to slide on the Y-axis conveying seat, and the bottom of the top plate is provided with the jacking device used for jacking the top plate.
As a further improvement of the technical scheme, the jacking device comprises a jacking portion, a driving portion and a connecting portion, the top plate is fixed on the jacking portion and jacked up through the jacking portion, the jacking portion is respectively provided with a group on two sides of the Y-axis conveying seat, and the two groups of jacking portions are connected through the connecting portion and driven by the driving portion to run synchronously.
As a further improvement of the above technical solution, the Y-axis driving device is disposed at a side of the fixed Y-axis carriage, and includes a driving motor, a driving belt wheel set and a driving screw rod fixed at the side, the driving screw rod is disposed at each of two ends of the two Y-axis carriages, and the driving screw rod is driven to rotate synchronously by the driving motor and the driving belt wheel set.
As a further improvement of the technical scheme, the shell is arranged outside the chip mounter, and the shell is further provided with a feed inlet, a plate inlet, a conveying detection port, a mounting detection cover and a conveying detection cover, wherein the mounting detection cover and the conveying detection cover are rotatably arranged outside the conveying detection port and the mounting detection port.
As a further improvement of the technical scheme, the mounting detection port and the conveying detection port are respectively provided with two ports, and the two ports are symmetrically arranged on two sides of the shell corresponding to the Y-axis plate conveying device and the supporting beam.
As a further improvement of the above technical scheme, the base is further provided with adjusting support legs, the adjusting support legs are used for fixedly supporting the chip mounter at the bottom of the base, a plurality of support points corresponding to the base are arranged on the adjusting support legs, and the support points are all arranged at the bottom of the chip mounter in an adjustable mode.
The utility model has the advantages that: the two symmetrically arranged mounting heads are respectively driven by the two symmetrically arranged linear motors to be respectively mounted, so that the rapid mounting process of the chip mounter is realized, and the mounting efficiency of the chip mounter is improved. The two-way plate conveying mechanism arranged in the middle of the symmetrical linear motor respectively carries out cross conveying on the mounting plates from the X-axis direction and the Y-axis direction to the two mounting heads, so that the conveying efficiency of the mounting plates and the mounting efficiency of the chip mounter are guaranteed while the mounting process is more flexible and diversified.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic view of the overall assembly of the present invention in an open state of the housing;
fig. 2 is a schematic view of the overall assembly of the casing in a closed state;
FIG. 3 is an angle assembly diagram of the internal structure of the present invention;
FIG. 4 is a second angle assembly view of the internal structure of the present invention;
FIG. 5 is an assembly diagram of the exercise structure of the present invention;
fig. 6 is an assembly schematic view of the support structure of the present invention;
FIG. 7 is a schematic view of the front assembly of the plate feeding mechanism of the present invention;
FIG. 8 is a schematic view of the back assembly of the plate feeding mechanism of the present invention;
FIG. 9 is a front assembly view of the X-axis transport apparatus of the present invention;
fig. 10 is a back assembly view of the X-axis transport apparatus of the present invention;
FIG. 11 is an assembly view of the Y-axis plate feeding device of the present invention;
fig. 12 is an assembly schematic diagram of the jacking device of the present invention.
1. An X-axis transport device; 11. an X-axis supporting seat; 12. an X-axis carriage; 13. an X-axis slide rail; 14. an X-axis adjusting mechanism;
2. a Y-axis plate conveying device; 21. a top plate; 22. a Y-axis supporting seat; 23. a Y-axis conveying seat; 24. a Y-axis carriage; 25. a Y-axis drive device;
3. a jacking device; 31. a jacking portion; 32. a drive section; 33. a connecting portion;
4. a housing; 41. a feed inlet; 42. a plate inlet; 43. a delivery detection port; 44. a mounting detection port; 45. mounting a detection cover; 46. conveying the detection cover;
5. a base; 51. adjusting the support legs;
6. a support beam;
7. a mounting head;
8. feeding and feeding;
9. a linear motor.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. The utility model discloses each technical feature in the creation can the interactive combination under the prerequisite that does not contradict conflict each other.
Referring to fig. 3, fig. 4, fig. 5, fig. 6, a two-way chip mounter of intelligence, including casing 4, base 5, supporting beam 6, mounting head 7 and be used for flying to 8 and be used for carrying the board mechanism that send of mounting board to the material loading of the first 7 material loading of mounting, mounting head 7 slides on supporting beam 6 through linear electric motor 9 and sets up, the material loading flies to reach 8, mounting head 7 and supporting beam 6 and all is equipped with two, and all sets up at base 5's X axle direction both sides symmetry, and two mounting heads 7 support with two supporting beam 6 respectively, and two linear electric motor 9 drive mutually noninterference respectively, move separately, absorb the paster and transport the process of paster more nimble high-efficient, and the symmetry sets up on base 5, carry out the material loading respectively on the both sides of chip mounter, be equivalent to two different chip mounters, independence when having guaranteed the paster. Send the trigger to construct including X axle conveyer 1 and Y axle and send trigger device 2, X axle conveyer 1 is located the middle part of two supporting beam 6, Y axle send trigger device 2 and two supporting beam 6 perpendicular settings at the tip of two supporting beam 6.
Referring to fig. 6, 7, and 8, when the left chip mounter needs to be transported, the X-axis transport device 1 is adjusted to bring the X-axis transport device 1 closer to the left support beam 6, and the position of the Y-axis transport device 2 is adjusted to be compared with the X-axis transport device 1. After the adjustment is completed, the X-axis conveying device 1 conveys the mounting plate to the Y-axis plate conveying device 2, and the Y-axis plate conveying device 2 conveys the mounting plate to the mounting position of the left-side chip mounter for mounting. The flitch can be carried to the first 7 of subsides that are located two supporting beam 6 simultaneously to X axle conveyer 1 that sets up at 6 middle parts of two symmetrical supporting beam, send board device 2 with the Y axle of relative perpendicular setting to mutually support, realized sending the motion process that the board mechanism sent the board to two first 7 of subsides simultaneously, from the X axle, two directions of Y axle carry out the cross transport of subsides board to two first 7 of subsides respectively, guaranteed the conveying efficiency of subsides board and the subsides dress efficiency of chip mounter when making the subsides dress process nimble more various.
Referring to fig. 7, 9 and 10, the X-axis transportation device 1 includes an X-axis support 11, an X-axis carriage 12, an X-axis slide rail 13, an X-axis driving mechanism for driving the X-axis carriage 12, and an X-axis adjusting mechanism 14 for adjusting the X-axis carriage 12, and the X-axis carriage 12 is further provided with a conveyor pulley for conveying the mounted board. Two X axle carriage 12 of adjustable setting can change the width that send the board mechanism, make and send the board mechanism to adapt to the mounting board of different models, size, keep the stability and the variety of transportation process, have increased the subsides dress scope of chip mounter.
Referring to fig. 7 and 11, the Y-axis plate feeding device 2 includes a top plate 21, a Y-axis support base 22, a Y-axis conveying base 23, and a Y-axis carriage 24 located on the Y-axis conveying base 23, wherein the Y-axis carriage 24 is further provided with a conveying pulley for driving the material plate to move, and the Y-axis conveying base 23 is slidably disposed on the Y-axis support base 22 along the Y-axis direction. Roof 21 bottom is equipped with the jacking device 3 that is used for 21 jack-ups of roof, adopts the jacking subassembly that sets up between Y axle transport seat 23 and roof 21 to drive roof 21 for the cylinder directly jacking, makes the process of rising of mounting board more stable, balanced, and the rise height is fixed, and the rise error is little, and mechanical efficiency is high, and then chip mounter's production efficiency is also higher.
The Y-axis driving device 25 is arranged on the side edge of the fixed Y-axis conveying frame 24 and comprises a driving motor, a driving belt wheel set and a driving screw rod which are fixed on the side edge, the driving screw rod is respectively arranged at two end parts of the two Y-axis conveying frames 24, and the driving screw rod is driven to synchronously rotate through the driving motor and the driving belt wheel set. Two Y-axis conveying frames 24 are respectively arranged at two sides of the Y-axis conveying base 23, one Y-axis conveying frame is arranged on the Y-axis conveying base 23 in a sliding mode through a driving screw rod, and the other Y-axis conveying frame 24 is fixed on one side of the Y-axis conveying base 23. Two driving screw rods are arranged and are respectively connected with two end parts of the sliding Y-axis conveying frame 24. When meeting the less mounting plate of width, start driving motor, driving motor drives the driving pulley group and rotates to drive two drive lead screw synchronous rotations, and then the Y axle carriage 24 that the drive slided the setting moves to the Y axle carriage 24's of fixed setting direction, and then reduces the distance between the diaxon carriage, makes and send the board device to adapt to the mounting plate of unidimensional not, has improved chip mounter's application scope.
The Y-axis conveying frames 24 comprise two Y-axis conveying frames 24, one Y-axis conveying frame 24 is arranged on each of two sides of the Y-axis conveying seat 23, one Y-axis conveying frame 24 is driven by the driving device to slide on the Y-axis conveying seat 23, one Y-axis conveying frame 24 is fixed on one side of the Y-axis conveying seat 23, when a mounting plate with a small width is encountered, the Y-axis driving device 25 is started, the Y-axis driving device 25 drives the Y-axis conveying frame 24 on the other side to move towards the fixed Y-axis conveying frame 24, the distance between the two Y-axis conveying frames 24 is further reduced, the plate conveying device can adapt to the mounting plates with different sizes, and the application range of the chip mounter is improved. The Y-axis carriage 24 is further provided with a conveyor belt wheel for driving the material plate to move, and the mounting plate is in contact with the conveyor belt wheel and is conveyed to the plate conveying device or conveyed to a mounting position from the plate conveying device through the conveyor belt wheel. The conveying belt wheels correspondingly arranged on the two sides of the Y-axis conveying frame 24 are more balanced and stable in the conveying process, higher in flexibility and better in conveying effect.
Referring to fig. 12, the jacking device 3 includes a jacking portion 31, a driving portion 32 and a connecting portion 33, the top plate 21 is fixed on the jacking portion 31 and jacked up by the jacking portion 31, the jacking portion 31 is respectively provided at two sides of the Y-axis conveying base 23 in one set, and the two sets of jacking portions 31 are connected by the connecting portion 33 and driven by the driving portion 32 to operate synchronously. When the driving part 32 drives the jacking part 31 on one side to move, the connecting part 33 is driven to move, so that the jacking part 31 on the other side is driven to move synchronously, the top plate 21 is jacked up and put down from two sides, and the top plate 21 is kept balanced and stable in the jacking process.
Referring to fig. 1 and 2, the housing 4 is disposed outside the chip mounter, and the housing 4 is further provided with a feed port 41, a board inlet 42, a conveying detection port 43, a mounting detection port 44, a mounting detection cover 45 and a conveying detection cover 46 rotatably disposed outside the conveying detection port 43 and the mounting detection port 44. The feeding hole 41 corresponds to the feeding flying position of 8, so that the LED patch lamp strip can conveniently enter the feeding flying position of 8 through the feeding hole 41, the board inlet 42 is positioned at the position corresponding to the end part of the X-axis conveying device 1 on the shell 4, and the mounting board enters the shell 4 from the board inlet 42 and is transmitted through the X-axis conveying device 1.
The feed inlet 41, the mounting detection port 44 and the conveying detection port 43 are two and are symmetrically arranged on two sides of the shell 4 corresponding to the Y-axis plate conveying device 2 and the supporting beam 6. Two sets of feed inlets 41 and detection ports which are symmetrically arranged on two sides can respectively detect the surface-mounted components on two sides, so that the detection range is wider, and the efficiency is higher. The feed inlet 41 is arranged on the machine shell body and flies to the position corresponding to the feed device. The mounting detection port 44 and the conveyance detection port 43 can detect the mounting process and the conveyance process of the mounter at the mounting position of the mounter and the conveyance position of the mounting head 7. When the chip mounter has a fault in the transportation process or the mounting process and has a problem, the main mounting and conveying parts of the chip mounter can be inspected and repaired through the mounting detection port 44 and the conveying detection port 43, the maintenance and arrangement process of the chip mounter is greatly facilitated, and the mounting precision and the service life of the chip mounter are ensured.
Referring to fig. 2 and 3, the base 5 is further provided with adjusting support legs 51, the adjusting support legs 51 are used for fixedly supporting the chip mounter at the bottom of the base 5, a plurality of support points corresponding to the base 5 are arranged on the adjusting support legs 51, and the support points are all arranged at the bottom of the chip mounter in an adjustable mode. The base 5 of the chip mounter is provided with an irregular shape while supporting each component on the chip mounter, the irregular shape is small in size, and the space occupancy rate and the production cost are reduced. The adjustment legs 51 are thus arranged evenly on the support points of the base 5 on the basis of the force of each edge when supporting the base 5.
While the preferred embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined by the appended claims.
Claims (10)
1. An intelligent bidirectional chip mounter is characterized in that: the plate conveying device comprises a shell, a base, a supporting cross beam, a mounting head, a feeding feeder for feeding the mounting head and a plate conveying mechanism for conveying a mounting plate, wherein the mounting head is arranged on the supporting cross beam in a sliding manner through a linear motor, and the feeding feeder, the mounting head and the supporting cross beam are respectively provided with two parts and are symmetrically arranged on two sides of the base in the X-axis direction; the plate conveying mechanism comprises an X-axis conveying device and a Y-axis plate conveying device, the X-axis conveying device is located in the middle of the two supporting cross beams, and the Y-axis plate conveying device is arranged at the end portions of the two supporting cross beams and perpendicular to the two supporting cross beams.
2. The intelligent bidirectional chip mounter according to claim 1, wherein: the X-axis conveying device comprises an X-axis supporting seat, an X-axis conveying frame, an X-axis sliding rail, an X-axis driving mechanism used for driving the X-axis conveying frame and an X-axis adjusting mechanism used for adjusting the X-axis conveying frame, and a conveying belt wheel used for conveying the mounting plate is further arranged on the X-axis conveying frame.
3. The intelligent bidirectional chip mounter according to claim 2, wherein: the X-axis conveying frame is arranged on the X-axis supporting seat in a sliding mode through X-axis sliding rails, the X-axis conveying frame and the X-axis sliding rails are arranged in two modes, the two X-axis sliding rails are arranged on two sides of the X-axis supporting seat in parallel, and the two X-axis conveying frames are perpendicular to the X-axis sliding rails.
4. The intelligent bidirectional chip mounter according to claim 1, wherein: the Y-axis plate conveying device comprises a top plate, a Y-axis supporting seat, a Y-axis conveying seat and a Y-axis conveying frame located on the Y-axis conveying seat, wherein a conveying belt wheel used for driving the material plate to move is further arranged on the Y-axis conveying frame, and the Y-axis conveying seat is arranged on the Y-axis supporting seat in a sliding mode along the Y-axis direction.
5. The intelligent bidirectional chip mounter according to claim 4, wherein: y axle carriage includes two, and two Y axle carriages respectively establish one on the both sides of Y axle carriage, Y axle carriage passes through Y axle drive arrangement drive and slides on Y axle carriage and sets up, the roof bottom is equipped with the jacking device that is used for jacking the roof.
6. The intelligent bidirectional chip mounter according to claim 5, wherein: the jacking device comprises a jacking portion, a driving portion and a connecting portion, the top plate is fixed to the jacking portion and jacked up through the jacking portion, the jacking portion is respectively provided with a group on two sides of the Y-axis conveying seat, the two groups of jacking portions are connected through the connecting portion and driven by the driving portion to run synchronously.
7. The intelligent bidirectional chip mounter according to claim 5, wherein: the Y-axis driving device is arranged on the side edge of the fixed Y-axis conveying frame and comprises a driving motor, a driving belt wheel set and a driving screw rod which are fixed on the side edge, the driving screw rod is respectively arranged at two end parts of the two Y-axis conveying frames, and the driving screw rod is driven to synchronously rotate through the driving motor and the driving belt wheel set.
8. The intelligent bidirectional chip mounter according to claim 1, wherein: the casing sets up in the outside of chip mounter, still is provided with feed inlet, inlet plate mouth, carries detection port and subsides dress detection port on the casing to and carry detection port and subsides dress detection port outside the setting of rotating and carry detection lid.
9. The intelligent bidirectional chip mounter according to claim 8, wherein: the feed inlet, paste and paste the detection mouth and carry the detection mouth and all be equipped with two, and send the board device with the Y axle and correspond the bilateral symmetry setting at the casing with supporting beam.
10. The intelligent bidirectional chip mounter according to claim 1, wherein: still be equipped with on the base and adjust the landing leg, adjust the landing leg and carry out fixed stay to the chip mounter in the bottom of base, it is equipped with a plurality ofly to adjust the strong point that the landing leg corresponds the base, and all is in the adjustable setting in the bottom of chip mounter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922042382.5U CN211531448U (en) | 2019-11-22 | 2019-11-22 | Intelligent bidirectional chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922042382.5U CN211531448U (en) | 2019-11-22 | 2019-11-22 | Intelligent bidirectional chip mounter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211531448U true CN211531448U (en) | 2020-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922042382.5U Active CN211531448U (en) | 2019-11-22 | 2019-11-22 | Intelligent bidirectional chip mounter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211531448U (en) |
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2019
- 2019-11-22 CN CN201922042382.5U patent/CN211531448U/en active Active
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