CN111065256A - Small-size chip mounter of intelligence - Google Patents

Small-size chip mounter of intelligence Download PDF

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Publication number
CN111065256A
CN111065256A CN201911341169.2A CN201911341169A CN111065256A CN 111065256 A CN111065256 A CN 111065256A CN 201911341169 A CN201911341169 A CN 201911341169A CN 111065256 A CN111065256 A CN 111065256A
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CN
China
Prior art keywords
mounting
detection
plate
jacking
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911341169.2A
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Chinese (zh)
Inventor
余耀国
杨建军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Eton Automation Equipment Co ltd
Original Assignee
Shenzhen Eton Automation Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Eton Automation Equipment Co ltd filed Critical Shenzhen Eton Automation Equipment Co ltd
Priority to CN201911341169.2A priority Critical patent/CN111065256A/en
Publication of CN111065256A publication Critical patent/CN111065256A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0061Tools for holding the circuit boards during processing; handling transport of printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0419Feeding with belts or tapes tape feeders

Abstract

The invention discloses an intelligent small chip mounter which comprises a shell, a supporting frame, a mounting head assembly, a jacking feeding assembly, a flying feeding assembly and an X-axis driving beam for driving the mounting head assembly to move in the X-axis direction. The mounting head component moves in the X-axis direction and is used for absorbing LED lamp beads needing to be mounted and moving the LED lamp beads to the position of a mounting plate for mounting, the jacking feeding component is located on one side of the mounting head component and used for conveying the mounting plate, and the flying feeding component is used for providing the LED lamp beads needing to be mounted for the mounting head. The conveying device on the common chip mounter is set into the adjustable jacking feeding assembly, so that the jacking feeding assembly can adjust the conveying visibility when conveying the mounting plates, the conveying device can convey the mounting plates with different sizes, and the conveying range of the mounting plates is enlarged.

Description

Small-size chip mounter of intelligence
Technical Field
The invention relates to a chip mounter, in particular to an intelligent small chip mounter.
Background
The full-automatic chip mounter is used for realizing full-automatic component mounting at high speed and high precision, and is the most critical and complex equipment in the whole SMT production. A chip mounter for LED paster utilizes the subsides to hang the material loading and reaches the LED lamp pearl absorption that provides to remove to the top of the integrated LED lamp plate of slidable, and carry out the subsides dress. The LED chip mounter among the prior art adopts the drive belt to convey in the bottom of subsides dress head usually, directly pastes dress on the drive belt, and pastes the dress process and do not have reasonable support overall arrangement, paste the unstable phenomenon when the corresponding deviation in dress position and subsides dress appear easily in pasting the dress process. And the chip mounter has a simple overall structure, and can not realize the mounting transportation of the mounting plates of different types.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the intelligent small chip mounter which is compact and simple in overall structure and can mount different types of mounting plates by the chip mounter.
The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent small chip mounter comprises a shell, a support frame, a mounting head assembly, a jacking feeding assembly, a flying feeding assembly and an X-axis driving beam for driving the mounting head assembly to move in the X-axis direction; the mounting head assembly moves in the X-axis direction and is used for absorbing LED lamp beads to be mounted and moving the LED lamp beads to the position of a mounting plate for mounting, the jacking feeding assembly is located on one side of the mounting head assembly and is used for conveying the mounting plate, and the flight feeding assembly is used for providing the LED lamp beads to be mounted for the mounting head; the supporting frame comprises Y-axis supporting frames positioned on two sides, a mounting supporting plate positioned in the middle and a beam supporting frame positioned above the mounting supporting plate, the beam supporting frame and the two Y-axis supporting frames are vertically fixed in the middle of the Y-axis supporting frame, the jacking feeding assembly and the flight feeding assembly are respectively positioned on two sides of the mounting supporting plate in the Y-axis direction, and the mounting head assembly is arranged on the beam supporting frame through a driving beam.
As an improvement of the above technical solution, the mounting head assembly includes a mounting support plate and a mounting rod, the mounting rod is further provided with a plurality of Z-axis mounting driving parts and a plurality of rotary mounting driving parts, and each mounting rod corresponds to one Z-axis mounting driving part and one rotary mounting driving part.
As a further improvement of the above technical solution, the mounting head assembly is further provided with a mounting detection module, the mounting detection module is arranged at the lower end of the back surface of the mounting support plate corresponding to the mounting position of the mounting rod, the mounting detection module comprises a detection support, a detection camera and a detection driving device for driving the detection camera to move, and the detection driving device drives the detection camera to move on the detection support.
As the further improvement of above-mentioned technical scheme, the vertical detection support that detects the horizontal detection support that the detection support set up including the level and vertical setting, horizontal detection support is fixed at the back of pasting dress extension board, vertical detection support slides the setting on horizontal detection support through a detection slide rail, vertical detection support is used for installation detection camera and light filling lamp plate, detection camera inclines to set up on vertical detection support, the light filling lamp plate is the page form and sets up the bottom at detection camera, the afterbody of vertical detection support still extends there is mirror surface installation department, the angle that mirror surface installation department corresponds the detection camera is provided with the detection mirror surface.
As a further improvement of the technical scheme, the jacking feeding assembly comprises a base, a conveying part and a jacking part, wherein the conveying part comprises two adjustable conveying rails and a group of rail driving devices, and the two conveying rails are symmetrically arranged on two sides of the base and are used for conveying the mounting plates; the transportation track includes fixed track and removal track, the bottom of removing the track be equipped with the track slide rail and with track slide rail complex track slider, the track slide rail extends to the fixed track bottom from the bottom that removes the track, it removes through the cooperation of track drive arrangement and track slide rail and track slider to remove the track.
As a further improvement of the above technical scheme, the jacking portion is arranged between the two rails and used for jacking the delivered mounting plate, the jacking portion comprises a top plate and a jacking device used for jacking the top plate, the jacking device comprises a jacking driving assembly and a top rod assembly, and the jacking driving assembly is used for driving the top rod assembly to jack the top plate.
As a further improvement of the technical scheme, the number of the ejector rod assemblies is two, the two ejector rod assemblies are respectively positioned at two sides of the sliding table to connect the sliding table with the top plate, each ejector rod assembly comprises an upper fixed plate, a lower fixed plate and a movable push rod positioned in the middle, the upper fixed plate is fixedly connected with the top plate, the lower fixed plate is fixedly connected with the sliding table, and the movable push rods are rotatably connected with the upper fixed plate and the lower fixed plate; the jacking device is located on the base, a guide pillar is further arranged on the base, and the guide pillar is used for supporting the top plate.
As a further improvement of the above technical solution, the feeder assembly includes a plurality of feeders and feeder seats for mounting the feeders, and the feeders are uniformly arranged on the feeder seats; fly to reach the seat including flying to reach support frame, horizontal mounting panel and vertical mounting panel, vertical mounting panel is fixed on flying to reach the support frame, horizontal mounting panel sets up with vertical mounting panel is perpendicular, be provided with on the vertical mounting panel and be used for flying to reach the positioning groove who carries out the location, be equipped with the locating hole in the positioning groove, the quantity that the locating hole correspondence was flown to reach the installation on the seat and is flown to reach sets up a plurality ofly, be provided with the location mounting groove on the horizontal mounting panel, detachable is provided with the location installation piece in the location mounting groove.
As a further improvement of the technical scheme, the X-axis driving beam comprises a beam body, an X-axis driving device and a sliding device, the X-axis driving device is arranged inside the beam body, the X-axis driving device and the sliding device are vertically arranged and are connected through a mounting plate, the sliding device comprises two X-axis sliding rails and an X-axis sliding block located on the X-axis sliding rails, the moving directions of the two X-axis sliding rails are consistent, and the mounting directions are mutually perpendicular.
As a further improvement of the technical scheme, the shell is positioned outside the supporting frame, the positions of the shell corresponding to the jacking feeding assembly, the flying feeding assembly and the mounting head assembly are respectively provided with a plate inlet, a feed inlet and a transparent mounting detection port, the plate inlet is used for feeding the mounting plate, the feed inlet is used for feeding the feeding flying plate, and the mounting detection port is used for monitoring the motion process of the mounting head.
The invention has the beneficial effects that: the invention provides an intelligent small chip mounter.A conveying device on a common chip mounter is set into an adjustable jacking feeding assembly, so that the jacking feeding assembly can adjust the conveying visibility when conveying mounting plates, the conveying device can convey the mounting plates with different sizes, the conveying range of the mounting plates is enlarged, meanwhile, the mounting plates needing to be mounted are jacked and fixed through the jacking device, the stability of a mounting process is increased, and the mounting precision is further increased. And the simple and compact support frame is adopted to carry out reasonable support layout on the mounting and feeding structure, so that the overall structure of the chip mounter is optimized, the space occupancy rate of the chip mounter is reduced while the mounting effect of the chip mounter is ensured, the mounting efficiency is increased, and the appearance shape of the chip mounter is beautified.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic assembly view of the present invention;
FIG. 2 is a schematic view of the housing construction of the present invention;
FIG. 3 is a schematic view of the jacking feeding assembly of the present invention;
FIG. 4 is a schematic view of the transport portion of the present invention;
FIG. 5 is a schematic view of the inventive transport track configuration;
FIG. 6 is a schematic view of the construction of the jacking portion of the present invention;
FIG. 7 is a structural exploded view of the jacking portion of the present invention;
FIG. 8 is a schematic view of the placement head assembly of the present invention;
FIG. 9 is a schematic view of a single mounting head structure of the present invention;
fig. 10 is a schematic view of the structure of a mounting detection module according to the present invention;
FIG. 11 is a schematic view of the present invention illustrating the structure of the Fidada mount;
FIG. 12 is a schematic view of the X-axis drive beam configuration of the present invention.
1. A jacking portion; 11. a push rod assembly; 111. an upper fixing plate; 112. a lower fixing plate; 113. a movable push rod; 12. a top plate; 13. a jacking driving component; 14. a guide post; 15. a base;
2. a transport section; 21. fixing a track; 22. a moving track; 23. a rail drive device;
3. a support frame; 31. a Y-axis support; 32. mounting a support plate; 33. a beam support frame;
4. mounting a head assembly; 41. mounting a support plate; 42. mounting a rod; 43. a Z-axis mounting driving component; 44. rotating the mounting driving component;
5. a mounting detection module; 51. detecting the bracket; 52. detecting a camera; 53. detecting a driving device; 54. a light supplement lamp panel; 55. detecting a mirror surface;
6. an X-axis drive beam; 61. a beam body; 62. an X-axis drive device; 63. a sliding device; 64. mounting a plate;
7. a feeding assembly for flight; 71. a Feida base; 711. a Feida support frame; 712. a transverse mounting plate; 713. a vertical mounting plate; 714. positioning the mounting block; 72. feeding and feeding;
8. a housing; 81. a plate inlet; 82. a feed inlet; 83. and mounting a detection port.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.
Referring to fig. 1 and 2, an intelligent small chip mounter includes a housing 8, a support frame 3, a mounting head assembly 4, a jacking feeding assembly, a flying feeding assembly 7, and an X-axis driving beam 6 for driving the mounting head assembly 4 to move in the X-axis direction; first subassembly 4 of subsides moves in X axle direction for absorb the LED lamp pearl that needs to carry out subsides dress and remove to the subsides board position and carry out the dress, jacking pay-off subassembly is located one side of first subassembly 4 of subsides for carry the subsides board, it is used for providing the LED lamp pearl that needs carry out the dress for the head of subsides to fly to reach material loading subassembly 7. After the mounting is started, firstly, placing the LED lamp beads to be mounted on the flying feed assembly 7, simultaneously placing the LED mounting plate on the jacking feed assembly, conveying the LED lamp beads to the position, which is convenient to absorb, of the mounting head assembly 4 by the flying feed assembly 7, absorbing and moving the LED lamp beads to the mounting position by the mounting head assembly 4, simultaneously conveying the LED mounting plate to the mounting position by the jacking feed assembly and jacking the LED mounting plate, mounting when the mounting head assembly 4 absorbing the LED lamp beads corresponds to the position of the LED mounting plate, sequentially moving the mounting head assembly 4 and the jacking feed assembly, and continuously mounting;
the support frame 3 comprises Y-axis support frames 31 positioned at two sides, a mounting support plate 32 positioned at the middle part and a cross beam support frame 33 positioned above the mounting support plate 32, the cross beam support frame 33 and the two Y-axis support frames 31 are vertically fixed at the middle part of the Y-axis support frame 31, the jacking feeding assembly and the flight feeding assembly 7 are respectively positioned at two sides of the mounting support plate 32 in the Y-axis direction, and the mounting head assembly 4 is arranged on the cross beam support frame 33 through a driving cross beam. The support frame 3 which is simple and compact is adopted to carry out reasonable support layout on the surface mounting structure and the feeding structure, the overall structure of the surface mounting machine is optimized, the surface mounting effect of the surface mounting machine is guaranteed, the space occupancy rate of the surface mounting machine is reduced, the surface mounting efficiency is increased, and the appearance shape of the surface mounting machine is beautified.
In order to make the chip mounter appearance more pleasing to the eye, improve the security of chip mounter operation, still set up casing 8 in the outside of chip mounter, casing 8 is located the support frame 3 outside, and corresponds jacking feeding assembly on the casing 8, flies to be equipped with inlet plate mouth 81, feed inlet 82 and transparent subsides dress detection port 83 respectively to the position that reaches feeding assembly 7 and first subassembly 4 of subsides, inlet plate mouth 81 is used for sending into of subsides dress board, feed inlet 82 is used for the feeding to fly the blowing that reaches 72, it is used for monitoring the motion process of head of subsides to dress detection port 83 to dress. The LED mounting plate which needs to be mounted can be transported and LED lamp beads can be continuously loaded under the condition that a shell of the mounting machine is not required to be opened, the running state of the mounting machine can be observed at a detection port, and faults occurring in the mounting process can be found in time. The mounting and transportation of the chip mounter are facilitated, and the mounting precision and the mounting efficiency are guaranteed.
Referring to fig. 1, 8 and 9, the mounting head assembly 4 includes a mounting support plate 41 and a mounting rod 42, the mounting rod 42 is further provided with a Z-axis mounting driving component 43 and a rotary mounting driving component 44, the mounting rod 42 is uniformly provided with a plurality of mounting rods on the front surface of the mounting support plate 41, and each mounting rod 42 corresponds to one Z-axis mounting driving component 43 and one rotary mounting driving component 44. Paste dress pole 42 adopts yamaha to inhale the pole and adsorb and paste LED lamp pearl, has set up the Z axle that drives yamaha and inhale the pole up-and-down motion simultaneously and has pasted dress drive part 43 in the top of yamaha inhale the pole for drive yamaha inhale the pole and carry out the absorption and subsides of lamp pearl. Meanwhile, the rotary mounting driving part 44 is arranged in the middle of the Yamaha suction rod, and the rotary mounting driving part 44 drives the Yamaha suction rod to rotate, so that the lamp bead sucked by the suction rod corresponds to the mounting position on the mounting plate. Every yamaha suction rod corresponds a Z axle and pastes dress drive unit 43 and a rotation and pastes dress drive unit 44, drives every yamaha suction rod alone respectively, can paste the dress to the lamp pearl of different angles on the same mounting plate, has increased the flexibility and the application scope that the chip mounter pasted the dress. Paste dress extension board 41 and support the subsides dress head of chip mounter, the front of pasting dress extension board 41 is equipped with mounting bracket, lower mounting bracket and Z axle slide rail, the Z axle slide rail sets up at last mounting bracket under with in the middle of the mounting bracket, it fixes on the mounting bracket under to rotate to paste dress driver part 44, Z axle pastes dress driver part 43 and fixes on last mounting bracket. The mounting support plate 41 is used for supporting the mounting rods 42, so that the mounting rotating rods can be fixed more stably, and the detection part is arranged at the lower end of the back surface of the mounting support plate 41 corresponding to the mounting position of the mounting rods 42. The rotating mounting component comprises a rotating mounting motor, a rotating conveying belt and a rotating mounting belt wheel, wherein the two rotating mounting belt wheels are respectively positioned at the lower end of the mounting rod 42 and on the rotating mounting motor shaft and are connected through the rotating conveying belt.
Referring to fig. 1, 8 and 10, still be equipped with on the first subassembly 4 of subsides dress and paste dress detection module 5, the lower extreme at the back of dress extension board 41 is set up to the subsides dress position that pastes dress detection module 5 corresponding dress pole 42, and the detecting part sets up on two faces respectively with pasting to dress the part is corresponding, has guaranteed that two parts are not disturbed each other at the in-process of motion, and corresponds each other again, has realized shooing the detection to pasting good lamp plate in the motion process that the chip mounter pasted dress, has improved the dress precision of chip mounter.
The mounting detection module 5 comprises a detection support 51, a detection camera 52 and a detection driving device 53 for driving the detection camera 52 to move, the detection driving device 53 is used for driving the detection camera 52 to move on the detection support 51, the detection support 51 is directly connected with the mounting support 41 to support the detection part on the mounting support 41, and the stable detection process of the detection part is realized. The detecting bracket 51 comprises a horizontal detecting bracket 51 and a vertical detecting bracket 51, the horizontal detecting bracket 51 is fixed on the back surface of the mounting support plate 41, the vertical detecting bracket 51 is arranged on the horizontal detecting bracket 51 in a sliding manner through a detecting slide rail, the vertical detecting bracket 51 driven by a fixed detecting device drives a detecting camera 52 arranged on the vertical detecting bracket 51 to be arranged on the horizontal detecting bracket 51 in a sliding manner, the moving process of the detecting camera 52 is realized, the detecting camera 52 can detect the mounting process of each mounting head, the detecting efficiency is improved, and the mounting efficiency is further improved.
Vertical detection support 51 is used for installation detection camera 52 and light filling lamp plate 54, detection camera 52 inclines on vertical detection support 51 to set up, light filling lamp plate 54 is page form setting in the bottom that detects camera 52, vertical detection support 51's afterbody has still extended mirror surface installation department, the angle that mirror surface installation department corresponds detection camera 52 is provided with detection mirror surface 55. Detection camera 52 need detect the subsides dress situation at lamp plate top and side when detecting the lamp plate after the subsides dress is accomplished, because subsides dress pole 42 pastes the dress from pasting directly over the dress position, therefore, detection camera 52 is inconvenient to be set up directly over the lamp plate, and the detection camera 52 that is located directly over can only detect the situation at lamp plate top, can't detect the side, consequently, it sets up to pasting the slope of dress position to detect camera 52 contrast, and set up the detection mirror surface 55 that the projection was used on the extension line of slope, can be with the lamp plate projection after pasting dress to detecting in the mirror surface 55, detection camera 52 can also shoot the projection in the detection mirror surface 55 when shooing lamp plate one side after pasting dress, lamp plate after pasting dress carries out comprehensive detection, the details of subsides dress have been guaranteed, the dress precision has been increased.
Referring to fig. 1, 3, 4 and 5, the jacking feeding assembly comprises a base 15, a transportation part 2 and a jacking part 1, wherein the transportation part 2 comprises two adjustable transportation rails and a group of rail driving devices 23, and the two transportation rails are symmetrically arranged on two sides of the base 15 and are used for conveying the mounting plates; the track driving device 23 is used for driving the conveying tracks, so that the distance between the two conveying tracks is adjusted, the conveying tracks can convey the mounting plates with different sizes while a limiting structure for the mounting plate conveying process is arranged, and the mounting range and the mounting precision of the chip mounter are increased; the transportation track comprises a fixed track 21 and a movable track 22, the bottom of the movable track 22 is provided with a track slide rail and a track slide block matched with the track slide rail, the track slide rail extends from the bottom of the movable track 22 to the bottom of the fixed track 21, and the movable track 22 moves through the matching of a track driving device 23 and the track slide rail and the track slide block. And one of the two symmetrically arranged rails is fixedly arranged through a rail bracket, and the other rail is arranged on the base 15 in a sliding manner through a rail driving device 23. Can enough restrict the mounting plate both sides when the conveying, prevent that the mounting plate from producing sideslip and slope when the conveying, can adjust transfer orbit's width again, both increased the stability of transfer process, make the transportation track can convey not unidimensional lamp plate again, increased the conveyer to the conveying range of mounting plate, and then improved chip mounter's subsides dress efficiency and dress precision.
Referring to fig. 3 and 6, the jacking portion 1 is arranged between the two rails and used for jacking the delivered mounting plate, the jacking portion 1 comprises a top plate 12 and a jacking device for jacking the top plate 12, the jacking device comprises a jacking driving assembly 13 and a jacking rod assembly 11, and the jacking driving assembly 13 is used for driving the jacking rod assembly 11 to jack the top plate 12. Adopt jacking device to paste dress board jack-up in the dress position, make the chip mounter can paste the dress to the dress board of co-altitude not, and transport the dress board to the dress position when pasting the dress, increased the bearing capacity of dress board, make to paste the dress process more stable, paste the dress precision higher.
Referring to fig. 7, the ejector pin assemblies 11 are provided with two, two ejector pin assemblies 11 are respectively located two sides of the sliding table to connect the sliding table with the top plate 12, the ejector pin assemblies 11 include an upper fixing plate 111, a lower fixing plate 112 and a movable push rod 113 located at the middle part, the upper fixing plate 111 is fixedly connected with the top plate 12, the lower fixing plate 112 is fixedly connected with the sliding table, and the movable push rod 113 is rotatably connected with the upper fixing plate 111 and the lower fixing plate 112. The upper fixing plate 111, the lower fixing plate 112 and the middle movable push rod 113 form a link mechanism, the top plate 12 is jacked up and falls down by utilizing the motion track of the link mechanism, the jacking device of the link mechanism is jacked up and strengthens the supporting performance of the top plate 12 relative to the jacking device which directly adopts an air cylinder, and the link mechanism is more stable and has longer service life. The jacking device is positioned on a base 15, a guide post 14 is further arranged on the base 15, and the guide post 14 is used for supporting the top plate 12. The guide post 14 is arranged to assist in supporting the jacking process of the top plate 12 by the jacking device, and a fixed vertical limit is provided for the ascending route of the top plate 12, so that the top plate 12 can only move in the Z-axis direction, the stability of the movement process of the top plate 12 is improved, and the stability of the mounting plate is further improved. The guide post 14 adopts a hydraulic guide rod, and the hydraulic guide rod can buffer the movement process while supporting, so that inertia and movement impact on the top plate 12 in the movement process are reduced, the stability of the mounting plate is further improved, and the mounting precision is improved.
Referring to fig. 1 and 11, the feeder assembly 7 includes a feeder 72 and a feeder base 71 for mounting the feeder 72, and the feeder 72 is uniformly disposed on the feeder base 71; the LED chip mounter adopts to fly to carry out the material loading when carrying out LED lamp pearl material loading, and a plurality of pieces that fly to reach are equidistant to be arranged, carry out the material loading simultaneously. However, since the boomerang is shaped specially and a plurality of boomerang are required to be used simultaneously, the boomerang seat 71 is generally used for supporting and fixing the boomerang when the boomerang is installed. The feeder seat 71 comprises a feeder support frame 711, a transverse mounting plate 712 and a vertical mounting plate 713, the vertical mounting plate 713 is fixed on the feeder support frame 711, the transverse mounting plate 712 and the vertical mounting plate 713 are vertically arranged, the feeder is supported from the transverse direction and the vertical direction, and the stability of the feeder support is improved through bidirectional support. The vertical mounting plate 713 is provided with a positioning groove used for positioning the boomerang, the edge of the positioning groove is correspondingly clamped with the projecting place of the boomerang, when the boomerang is mounted, the boomerang can be preliminarily positioned by utilizing the positioning hole, the general position of the boomerang mounting is determined, and the mounting at the back is convenient. Be equipped with the locating hole in the positioning groove, the locating hole corresponds flies to reach the quantity that the installation flies to reach on the seat 71 and sets up a plurality ofly, be provided with the location mounting groove on the transverse installation board 712, detachable is provided with location installation piece 714 in the location mounting groove, and detachable location installation piece 714 is convenient for replace, replaces different location installation piece 714, has increased and has flown to reach the seat 71 to flying to reach the flexibility and the variety that support.
Referring to fig. 1 and 12, the X-axis driving beam 6 includes a beam body 61, an X-axis driving device 62 and a sliding device 63, and the sliding device 63 is used for assisting the movement process of the mounting head driven by the X-axis driving device 62, so as to ensure that the mounting head moves back and forth in a stable linear direction, and increase the stability of the movement of the mounting head. X axle drive arrangement 62 sets up in the inside of crossbeam body 61, X axle drive arrangement 62 sets up with slider 63 is perpendicular, and connects through mounting panel 64, slider 63 includes two X axle slide rails and the X axle slider that is located on the X axle slide rail, and the direction of motion of two X axle slide rails is unanimous, and the installation direction mutually perpendicular. Two slide rails of mutually perpendicular carry out the auxiliary stay to the mounting head, and further restrict the mounting head from level and vertical direction, prevent that the mounting head from producing in the Z axle direction and rocking, have further improved the stability of the first motion in-process of mounting, and then have improved the subsides dress precision of chip mounter. The mounting panel 64 includes the straight mounting panel of being connected with screw nut and the "L" shape mounting panel of being connected with the X axle slider, because the installation direction of two X axle slide rails is perpendicular, need extend to two directions when being connected the X axle slider that sets up on the X axle slide rail with X axle drive arrangement 62, consequently set up the "L" shape mounting panel that can install in two directions, the mounting panel all can be installed on two sides.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a small-size chip mounter of intelligence which characterized in that: the device comprises a shell, a support frame, a mounting head assembly, a jacking feeding assembly, a flying feeding assembly and an X-axis driving beam for driving the mounting head assembly to move in the X-axis direction; the mounting head assembly moves in the X-axis direction and is used for absorbing LED lamp beads to be mounted and moving the LED lamp beads to the position of a mounting plate for mounting, the jacking feeding assembly is located on one side of the mounting head assembly and is used for conveying the mounting plate, and the flight feeding assembly is used for providing the LED lamp beads to be mounted for the mounting head; the supporting frame comprises Y-axis supporting frames positioned on two sides, a mounting supporting plate positioned in the middle and a beam supporting frame positioned above the mounting supporting plate, the beam supporting frame and the two Y-axis supporting frames are vertically fixed in the middle of the Y-axis supporting frame, the jacking feeding assembly and the flight feeding assembly are respectively positioned on two sides of the mounting supporting plate in the Y-axis direction, and the mounting head assembly is arranged on the beam supporting frame through a driving beam.
2. The intelligent small-sized chip mounter according to claim 1, wherein: the mounting head assembly comprises a mounting support plate and a mounting rod, a Z-axis mounting driving component and a rotary mounting driving component are correspondingly arranged on the mounting rod, the front of the mounting support plate is uniformly provided with a plurality of mounting rods, and each mounting rod corresponds to one Z-axis mounting driving component and one rotary mounting driving component.
3. The intelligent small-sized chip mounter according to claim 2, wherein: the mounting head assembly is further provided with a mounting detection module, the mounting detection module is arranged at the lower end of the back face of the mounting support plate corresponding to the mounting position of the mounting rod, the mounting detection module comprises a detection support, a detection camera and a detection driving device for driving the detection camera to move, and the detection driving device is used for driving the detection camera to move on the detection support.
4. An intelligent small-sized chip mounter according to claim 3, wherein: the utility model discloses a detection support, including the horizontal detection support that sets up of level and the vertical detection support of vertical setting, horizontal detection support is fixed at the back of pasting dress extension board, vertical detection support slides the setting on horizontal detection support through a detection slide rail, vertical detection support is used for installation detection camera and light filling lamp plate, the slope setting on vertical detection support of detection camera, the light filling lamp plate is the page form and sets up the bottom at the detection camera, the afterbody of vertical detection support still extends there is mirror surface installation department, the angle that mirror surface installation department corresponds the detection camera is provided with the detection mirror surface.
5. The intelligent small-sized chip mounter according to claim 1, wherein: the jacking feeding assembly comprises a base, a conveying part and a jacking part, wherein the conveying part comprises two adjustable conveying rails and a group of rail driving devices, and the two conveying rails are symmetrically arranged on two sides of the base and are used for conveying the mounting plates; the transportation track includes fixed track and removal track, the bottom of removing the track be equipped with the track slide rail and with track slide rail complex track slider, the track slide rail extends to the fixed track bottom from the bottom that removes the track, it removes through the cooperation of track drive arrangement and track slide rail and track slider to remove the track.
6. An intelligent small-sized chip mounter according to claim 5, wherein: the jacking part is arranged in the middle of the two rails and used for jacking the mounted plate after the conveying is finished, the jacking part comprises a top plate and a jacking device for jacking the top plate, the jacking device comprises a jacking driving assembly and a top rod assembly, and the jacking driving assembly is used for driving the top rod assembly to jack the top plate.
7. The intelligent small-sized chip mounter according to claim 6, wherein: the two ejector rod assemblies are respectively positioned at two sides of the sliding table to connect the sliding table with the top plate, each ejector rod assembly comprises an upper fixing plate, a lower fixing plate and a movable push rod positioned in the middle, the upper fixing plate is fixedly connected with the top plate, the lower fixing plate is fixedly connected with the sliding table, and the movable push rod is rotatably connected with the upper fixing plate and the lower fixing plate; the jacking device is located on the base, a guide pillar is further arranged on the base, and the guide pillar is used for supporting the top plate.
8. The intelligent small-sized chip mounter according to claim 1, wherein: the feeding assembly comprises a feeding feeder and a feeder seat for mounting the feeding feeder, and a plurality of feeding feeders are uniformly arranged on the feeder seat; fly to reach the seat including flying to reach support frame, horizontal mounting panel and vertical mounting panel, vertical mounting panel is fixed on flying to reach the support frame, horizontal mounting panel sets up with vertical mounting panel is perpendicular, be provided with on the vertical mounting panel and be used for flying to reach the positioning groove who carries out the location, be equipped with the locating hole in the positioning groove, the quantity that the locating hole correspondence was flown to reach the installation on the seat and is flown to reach sets up a plurality ofly, be provided with the location mounting groove on the horizontal mounting panel, detachable is provided with the location installation piece in the location mounting groove.
9. The intelligent small-sized chip mounter according to claim 1, wherein: the X-axis driving beam comprises a beam body, an X-axis driving device and a sliding device, the X-axis driving device is arranged inside the beam body, the X-axis driving device is perpendicular to the sliding device and connected with the sliding device through a mounting plate, the sliding device comprises two X-axis sliding rails and an X-axis sliding block located on the X-axis sliding rails, the moving directions of the two X-axis sliding rails are consistent, and the mounting directions are perpendicular to each other.
10. The intelligent small-sized chip mounter according to claim 1, wherein: the casing is located the support frame outside, and corresponds jacking pay-off subassembly on the casing, flies to reach the position of material loading subassembly and dress head subassembly and be equipped with into board mouth, feed inlet and transparent dress detection port respectively, the board mouth that advances is used for sending into of dress board, the feed inlet is used for the blowing that the material loading flies to reach, dress detection port is used for monitoring the motion process of dress head.
CN201911341169.2A 2019-12-23 2019-12-23 Small-size chip mounter of intelligence Pending CN111065256A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111447825A (en) * 2020-04-25 2020-07-24 安徽槿琳科技有限公司 Lamp bead chip mounter for circuit board processing
WO2021082374A1 (en) * 2019-10-28 2021-05-06 苏州久一自动化科技有限公司 Sorting and placing mechanism for electronic product
CN113613486A (en) * 2021-08-05 2021-11-05 惠州市夏瑞科技有限公司 High-speed multifunctional automatic chip mounting method
CN116669328A (en) * 2023-08-01 2023-08-29 深圳市易通自动化设备有限公司 Feeding module and chip mounter
WO2024021784A1 (en) * 2022-07-29 2024-02-01 深圳市瑞微智能有限责任公司 Feeder material trolley

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021082374A1 (en) * 2019-10-28 2021-05-06 苏州久一自动化科技有限公司 Sorting and placing mechanism for electronic product
CN111447825A (en) * 2020-04-25 2020-07-24 安徽槿琳科技有限公司 Lamp bead chip mounter for circuit board processing
CN113613486A (en) * 2021-08-05 2021-11-05 惠州市夏瑞科技有限公司 High-speed multifunctional automatic chip mounting method
WO2024021784A1 (en) * 2022-07-29 2024-02-01 深圳市瑞微智能有限责任公司 Feeder material trolley
CN116669328A (en) * 2023-08-01 2023-08-29 深圳市易通自动化设备有限公司 Feeding module and chip mounter
CN116669328B (en) * 2023-08-01 2023-12-19 深圳市易通自动化设备有限公司 Feeding module and chip mounter

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