CN210381795U - Special-shaped plug-in machine - Google Patents
Special-shaped plug-in machine Download PDFInfo
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- CN210381795U CN210381795U CN201920963012.2U CN201920963012U CN210381795U CN 210381795 U CN210381795 U CN 210381795U CN 201920963012 U CN201920963012 U CN 201920963012U CN 210381795 U CN210381795 U CN 210381795U
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Abstract
The utility model relates to a special-shaped plug-in machine, wherein a frame is an integrated casting body, and a support platform and a support frame covering the support platform are arranged on the frame; the integrally cast top plate is assembled on the supporting frame, a Y-axis guide rail is arranged on the lower side surface of the top plate facing the supporting platform, and the Y-axis guide rail is correspondingly connected with a Y-axis sliding seat; an X-axis cross beam of the integrated cast aluminum structure is arranged on the Y-axis sliding seat, an X-axis guide rail is arranged on the X-axis cross beam, and the X-axis guide rail is correspondingly connected with the X-axis sliding seat; the plug-in head is arranged on the X-axis sliding seat and is suspended above the supporting platform, and the plug-in head is provided with a pick-up head for picking up the electronic element; the single-section conveying guide rail is arranged on the supporting platform and provided with a conveying track for placing and conveying the printed circuit board, and the conveying track realizes the movement of the printed circuit board along the X-axis direction. The utility model discloses the module design takes up an area of fewly, reduces the equipment error, and the structure is firm, can not loosen and take off. The plug-in head of lightweight optimal design, plug-in components speed is faster.
Description
Technical Field
The utility model belongs to the technical field of electronic component equipment processing technique and specifically relates to a heterotypic plug-in components machine is related to.
Background
The component inserter is a machine for automatically mounting electronic components on a printed circuit board according to a program. In the traditional electronic assembly industry, workers mainly insert electronic components on a circuit board; since the machine starts mass production, the speed of manual plug-in is low, and the defects of poor process are exposed, and the electronic element is automatically installed on the circuit board by the plug-in machine, so that the labor cost can be saved, and the process level of plug-in is improved; the component inserter needs to move back and forth or intermittently when the component inserter runs at a high speed, so that a machine structure with reasonable design is needed to ensure that the component inserter is not easy to cause loosening of the moving component under multiple impacts, further the moving precision is improved, and the smooth moving is ensured. Under the background, the applicant develops a special-shaped component inserter with innovative spirit, and then provides the application.
Disclosure of Invention
An object of the utility model is to provide a heterotypic plug-in components machine ensures that the plug-in components machine is difficult for causing the removal subassembly not hard up under the impact many times, and then promotes and removes the precision, ensures to remove smoothly, satisfies the high-speed operation of plug-in components machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a profile inserter having:
the frame is an integrated casting body, and is provided with a supporting platform and a supporting frame covering the supporting platform;
the top plate is an integrated casting body, the top plate is assembled on the supporting frame and is vertically opposite to the supporting platform, a Y-axis guide rail is arranged on the lower side surface of the top plate facing the supporting platform, and the Y-axis guide rail is correspondingly connected with the Y-axis sliding seat;
the X-axis cross beam is of an integrated cast aluminum structure, the X-axis cross beam is arranged on the Y-axis sliding seat, an X-axis guide rail is arranged on the X-axis cross beam, and the X-axis guide rail is correspondingly connected with the X-axis sliding seat;
a card head mounted on the X-axis slide, the card head suspended above the support platform, the card head having one or more pick-up heads for picking up electronic components;
the single-section conveying guide rail is arranged on the supporting platform and provided with a conveying track which meets the requirements of placing and conveying the printed circuit board, and the conveying track realizes the movement of the printed circuit board along the X-axis direction.
The scheme is further as follows: the machine frame extends flatly towards the Y-axis direction, and the supporting frame consists of upright columns distributed at four corners of the supporting platform and four frames connected with the tops of the upright columns; the bottom of the frame is provided with an adjusting support leg.
The scheme is further as follows: the roof downside is equipped with two parallel Y axle guide rails, arranges the Y axle lead screw between two Y axle guide rails, and the Y axle lead screw passes through motor drive just reverse, realizes that the Y axle lead screw drives Y axle slide along Y axle direction reciprocating motion from this.
The scheme is further as follows: the picking head group of the plug-in head is arranged on the lower end head of the installation shaft, the upper end head of the installation shaft is connected with the lifting slide seat, the lifting slide seat is connected with the installation seat through a slide rail structure, and the installation seat is connected with the X-axis slide seat in an adaptive manner; the mounting seat is also provided with a lifting motor and a lifting synchronous belt driven by the lifting motor to reciprocate, the lifting synchronous belt drives a lifting sliding seat to lift, the lifting sliding seat is provided with an insertion pressure control module, and the insertion pressure control module controls the insertion force of the picking head; the mounting shaft is further sleeved with a driving rotating wheel, and the driving rotating wheel is driven by an R-axis rotating motor.
The scheme is further as follows: the plug-in head is provided with two parallel pick-up heads, each pick-up head corresponds to one mounting shaft, and each pick-up head independently controls lifting; and two picking heads are servo-driven by the same R-axis rotating motor in a one-to-two mode, and the R-axis rotating motor simultaneously drives two driving rotating wheels sleeved on the mounting shafts through a rotating synchronous belt.
The scheme is further as follows: the insertion pressure control module comprises an insertion force adjusting spring and an overvoltage protection magnetic induction, two ends of the insertion force adjusting spring are respectively supported on the lifting slide seat and an installation block connected with the upper end of the installation shaft, and the installation block is assembled on the lifting slide seat in a floating manner; the overvoltage protection magnetic induction group is arranged on the mounting block.
The utility model discloses mainly to plug-in components kind than less, the productivity requires highly, and the price/performance ratio requires higher application, is the new model of a section that develops and forms on the high-speed high accuracy cartridge platform of the module type of brand-new design. Has the following advantages:
1. the modular design has small occupied area, can realize multi-machine combination and is convenient to carry; the product line can obtain higher use efficiency and cost performance when being matched with the prior machine type for use;
2. the plurality of plug-in shafts support material grabbing and vacuum suction;
3. standard feeders, jaws and nozzles are common to existing models (M350/360/560);
4. the plug-in speed of the plug-in head with the light weight and optimized design is higher and can reach 0.6S/PCS;
5. support the feeding platform truck, support multilayer plastic uptake Tray dish feeder.
Description of the drawings:
FIG. 1 is a schematic structural view of a preferred embodiment of the present invention;
FIGS. 2 and 3 are schematic views of structural distributions of the embodiment of FIG. 1 from another viewing angle;
FIG. 4 is a schematic side view of the embodiment of FIG. 1;
FIG. 5 is a schematic view of the frame structure of the embodiment of FIG. 1;
FIG. 6 is a schematic view of another perspective structure of the frame of the embodiment of FIG. 5;
FIG. 7 is a schematic view of the insert head structure of the embodiment of FIG. 1;
FIG. 8 is a schematic side view of the embodiment of FIG. 7;
FIG. 9 is an enlarged view of a portion of the insert head of the embodiment of FIG. 1;
fig. 10 is a side view of the embodiment of fig. 9.
The specific implementation mode is as follows:
the conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings, so as to fully understand the objects, the features and the effects of the present invention.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1 to 10, which are drawings illustrating a preferred embodiment of the present invention, the present invention relates to a profile inserter, which includes a frame 1, a top plate 2, an X-axis beam 4, an inserter head 6, and a single-stage transfer rail 7.
The frame 1 is a one-piece cast body, preferably a cast iron body, which is convenient to manufacture. The frame 1 is provided with a supporting platform 11 and a supporting frame 12 covering the supporting platform 11; the position between the supporting platform 11 and the supporting frame 12 is fixed, so that the assembly error is reduced, and the structure is stable and cannot be loosened. The top plate 2 is also a one-piece cast body, preferably a cast iron body, which is easy to manufacture. The top plate 2 is arranged on the supporting frame 12 and is vertically opposite to the supporting platform 11, a Y-axis guide rail 21 is arranged on the lower side surface of the top plate 2 facing the supporting platform 11, and the Y-axis guide rail 21 is correspondingly connected with the Y-axis sliding seat 3; the top plate 2 is covered on the frame 1 in a whole plate type and is provided with a corresponding Y-axis guide rail 21 and a corresponding Y-axis sliding seat 3, modularization is realized, assembly is simplified, and better assembly quality is obtained. The X-axis beam 4 is of an integrated cast aluminum structure, is light in size, convenient to hang and assemble, light in moving and running and capable of meeting high-speed requirements. The X-axis beam 4 is arranged on the Y-axis sliding seat 3, an X-axis guide rail 41 is arranged on the X-axis beam 4, and the X-axis guide rail 41 is correspondingly connected with the X-axis sliding seat 5. The inserter head 6 is mounted on the X-axis slide 5, the inserter head 6 being suspended above the support platform 11, the inserter head 6 having one or more pick-up heads 61 for picking up electronic components. The single-section conveying guide rail 7 is installed on the supporting platform 11, the single-section conveying guide rail 7 is provided with a conveying rail 71 for placing and conveying the printed circuit board, and the conveying rail 71 realizes the movement of the printed circuit board along the X-axis direction. Preferably, the width of the conveying rail 71 is adjustable, and as shown in the embodiment of the figure, the left and right side walls of the conveying rail 71 are adjusted by the motor screw rod, so that the conveying of printed circuit boards with different sizes is met, and the application range of the component inserter is widened.
As shown in fig. 1 to 6, in this embodiment, the frame 1 extends flatly in the Y-axis direction, the supporting frame 12 is composed of upright columns 121 distributed at four corners of the supporting platform 11 and four side frames 122 connected to tops of the upright columns, and the upright columns 121 support and lift up, and at the same time, can form a door post, which is convenient for assembling the working door. In this embodiment, a safety sensor 14 is further disposed at the end of the support frame 12 in the Y-axis direction, so as to improve the working safety. The bottom of the frame 1 is provided with adjusting support legs 13, and the adjusting support legs 13 facilitate the leveling and installation of the frame.
As shown in fig. 1 to 6, in this embodiment, the lower side surface of the top plate 2 is provided with two parallel Y-axis guide rails 21, a Y-axis lead screw 22 is arranged between the two Y-axis guide rails 21, and the Y-axis lead screw 22 is driven by a motor to rotate forward and backward, so that the Y-axis slide 3 is driven by the Y-axis lead screw 22 to reciprocate along the Y-axis direction. Compared with a gantry structure of the existing component inserter, the width of the machine table is greatly reduced; the Y-axis guide rail 21 and the Y-axis screw rod 22 are all installed on the cast top plate, and the installation span is small, so that the assembly difficulty is greatly reduced, and the improvement of the positioning accuracy of the XY axis is facilitated.
As shown in fig. 1, 2, 3, 4, 7, 8, 9 and 10, in the present embodiment, the pick-up head 61 of the plug-in head 6 is assembled on the lower end of the mounting shaft 62, the upper end of the mounting shaft 62 is connected to the lifting slide 63, the lifting slide 63 is connected to the mounting base 64 through a slide rail structure, and the mounting base 64 is adapted to be connected to the X-axis slide 5. Still be equipped with lifting motor 65 on the mount pad 64 and by lifting motor 65 drive reciprocating motion's lift hold-in range 66, lift hold-in range 66 drives lift slide 63 and goes up and down, be equipped with on the lift slide 63 and insert pressure control module 67, should insert the size of pressure control module 67 control pick-up head 61 insertion force, control insertion force eliminates the risk of PCB damage. The mounting shaft 62 is further sleeved with a driving wheel 68, and the driving wheel 68 is driven by an R-axis rotating motor 69. Further, in the present embodiment, the inserter head 6 has two parallel pick-up heads 61, each pick-up head 61 corresponds to one mounting shaft 62, and each pick-up head 61 independently controls the lifting; the two pick-up heads 61 are servo-driven by the same R-axis rotating motor 69 in a one-to-two mode, the R-axis rotating motor 69 simultaneously drives the two driving rotating wheels 68 sleeved on the mounting shafts 62 through the rotating synchronous belt 691, the angle precision is ensured, the weight of the plug-in head is reduced, the light weight of the plug-in head is realized, and the plug-in speed is higher and more accurate. In this embodiment, the insertion pressure control module 67 includes an insertion force adjusting spring 671 and an overvoltage protection magnetic sensor 672, two ends of the insertion force adjusting spring 671 respectively support the lifting slide 63 and a mounting block 673 connected to the upper end of the mounting shaft 62, and the mounting block 673 is assembled on the lifting slide 63 in a floating manner; over-voltage protection inductors 672 are provided on mounting block 673. The magnitude of the insertion force is controlled by replacing different insertion force adjusting springs 671 to obtain a proper insertion force, thereby ensuring that the risk of damaging the PCB is eliminated when the electronic components are accurately inserted and assembled. When the insertion force is too large, the overvoltage protection magnetic induction 672 outputs a signal, so that the plug-in machine stops plugging immediately, and the effect of protecting the PCB and the electronic component is achieved.
Referring to fig. 7, in the present embodiment, a light source module 8 is further added at the lower end of the plug-in head 6, and the light source module 8 provides multi-angle illumination to form an illumination plane, so as to obtain the bottom (pin/body) vision of the standard large-view-field component and ensure high-speed and high-precision plug-in.
The utility model discloses mainly to plug-in components kind than less, the productivity requires highly, and the price/performance ratio requires higher application, is the new model of a section that develops and forms on the high-speed high accuracy cartridge platform of the module type of brand-new design. Has the following advantages:
1. the modular design has small occupied area, can realize multi-machine combination and is convenient to carry; the production line can obtain higher use efficiency and cost performance when being matched with the existing machine type for use.
2. Compared with the prior machine type, the integrally designed X-axis cast aluminum beam and the light-weight plug-in head reduce the number of parts moving at high speed by 30 percent.
3. The plurality of plug-in shafts support material grabbing and vacuum suction;
4. standard feeders, jaws and nozzles are common to existing models (M350/360/560);
5. the plug-in speed of the plug-in head with the light weight and optimized design is higher and can reach 0.6S/PCS;
6. support the feeding platform truck, support multilayer plastic uptake Tray dish feeder.
Although the preferred embodiments of the present invention have been described in connection with the accompanying drawings, the present invention should not be limited to the exact construction and operation as described and illustrated, and many equivalent modifications and variations of the above-described embodiments may be made by logical analysis, reasoning or limited experimentation by those skilled in the art without departing from the spirit and scope of the present invention, which should fall within the scope of the claims.
Claims (6)
1. Heterotypic plug-in components machine, its characterized in that: has the advantages of
The device comprises a rack (1), wherein the rack (1) is an integrated casting body, and a supporting platform (11) and a supporting frame (12) covering the supporting platform (11) are arranged on the rack (1);
the top plate (2) is an integrated casting body, the top plate (2) is arranged on the supporting frame (12) and is vertically opposite to the supporting platform (11), a Y-axis guide rail (21) is arranged on the lower side surface, facing the supporting platform (11), of the top plate (2), and the Y-axis guide rail (21) is correspondingly connected with the Y-axis sliding seat (3);
the X-axis beam (4) is of an integrated cast aluminum structure, the X-axis beam (4) is installed on the Y-axis sliding seat (3), an X-axis guide rail (41) is arranged on the X-axis beam (4), and the X-axis guide rail (41) is correspondingly connected with the X-axis sliding seat (5);
a plug-in head (6), the plug-in head (6) being mounted on the X-axis slide (5), the plug-in head (6) being suspended above the support platform (11), the plug-in head (6) having one or more pick-up heads (61) for picking up electronic components;
the single-section conveying guide rail (7), the single-section conveying guide rail (7) is installed on the supporting platform (11), the single-section conveying guide rail (7) is provided with a conveying rail (71) which is used for placing and conveying the printed circuit board, and the conveying rail (71) enables the printed circuit board to move along the X-axis direction.
2. The profile inserter of claim 1, wherein: the machine frame (1) extends flatly towards the Y-axis direction, and the supporting frame (12) is composed of upright columns (121) distributed at four corners of the supporting platform (11) and four frames (122) connected with the tops of the upright columns; the bottom of the frame (1) is provided with an adjusting support leg (13).
3. The profile inserter of claim 1, wherein: roof (2) downside is equipped with two parallel Y axle guide rails (21), arranges Y axle lead screw (22) between two Y axle guide rails (21), and Y axle lead screw (22) are just reversing through motor drive, realize from this that Y axle lead screw (22) drive Y axle slide (3) along Y axle direction reciprocating motion.
4. The profile inserter of claim 1, wherein: the picking head (61) of the plug-in head (6) is assembled on the lower end head of the mounting shaft (62), the upper end head of the mounting shaft (62) is connected with a lifting slide seat (63), the lifting slide seat (63) is connected with a mounting seat (64) through a slide rail structure, and the mounting seat (64) is connected with the X-axis slide seat (5) in an adaptive manner; the mounting base (64) is further provided with a lifting motor (65) and a lifting synchronous belt (66) driven by the lifting motor (65) to reciprocate, the lifting synchronous belt (66) drives the lifting sliding base (63) to lift, an insertion pressure control module (67) is arranged on the lifting sliding base (63), and the insertion pressure control module (67) controls the insertion force of the pickup head (61); the mounting shaft (62) is further sleeved with a driving rotating wheel (68), and the driving rotating wheel (68) is driven by an R-axis rotating motor (69).
5. The profiled inserter of claim 1 or 4, wherein: the plug-in head (6) is provided with two parallel pick-up heads (61), each pick-up head (61) corresponds to one mounting shaft (62), and each pick-up head (61) is independently controlled to lift; the two pick-up heads (61) are servo-driven by the same R-axis rotating motor (69) in a one-to-two mode, and the R-axis rotating motor (69) drives the driving rotating wheels (68) sleeved on the two mounting shafts (62) simultaneously through a rotating synchronous belt (691).
6. The profile inserter of claim 4, wherein: the insertion pressure control module (67) comprises an insertion force adjusting spring (671) and an overvoltage protection magnetic induction (672), two ends of the insertion force adjusting spring (671) are respectively supported on the lifting slide seat (63) and a mounting block (673) connected with the upper end of the mounting shaft (62), and the mounting block (673) is assembled on the lifting slide seat (63) in a floating manner; the overvoltage protection magnetic inductor (672) is arranged on the mounting block (673).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920963012.2U CN210381795U (en) | 2019-06-25 | 2019-06-25 | Special-shaped plug-in machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920963012.2U CN210381795U (en) | 2019-06-25 | 2019-06-25 | Special-shaped plug-in machine |
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| Publication Number | Publication Date |
|---|---|
| CN210381795U true CN210381795U (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920963012.2U Active CN210381795U (en) | 2019-06-25 | 2019-06-25 | Special-shaped plug-in machine |
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| CN (1) | CN210381795U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110267520A (en) * | 2019-06-25 | 2019-09-20 | 东莞市德速达精密设备有限公司 | Special-shaped plug-in machine |
-
2019
- 2019-06-25 CN CN201920963012.2U patent/CN210381795U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110267520A (en) * | 2019-06-25 | 2019-09-20 | 东莞市德速达精密设备有限公司 | Special-shaped plug-in machine |
| CN110267520B (en) * | 2019-06-25 | 2024-05-14 | 东莞市德速达精密设备有限公司 | Abnormal shape plug-in components machine |
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