CN108686895B - Dispensing machine - Google Patents
Dispensing machine Download PDFInfo
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- CN108686895B CN108686895B CN201811007429.8A CN201811007429A CN108686895B CN 108686895 B CN108686895 B CN 108686895B CN 201811007429 A CN201811007429 A CN 201811007429A CN 108686895 B CN108686895 B CN 108686895B
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- 239000003292 glue Substances 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims description 52
- 230000005540 biological transmission Effects 0.000 claims description 48
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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Abstract
本发明公开了一种点胶机,其点胶机机架上端部螺装固定支撑板,固定支撑板上表面装设板件输送定位组件,板件输送定位组件上端侧装设自动点胶组件;自动点胶组件包括固定安装架、X轴驱动线性模组、X轴活动架、Y轴驱动线性模组、Y轴活动架、Z轴驱动线性模组、Z轴活动架、自动点胶头、相机安装架、CCD工业相机。通过上述结构设计,本发明具有结构设计新颖、自动化程度高、工作效率高的优点。
The invention discloses a glue dispenser. A fixed support plate is screwed on the upper end of the glue dispenser frame, a plate conveying and positioning assembly is installed on the surface of the fixed support plate, and an automatic glue dispensing assembly is installed on the upper end of the plate conveying and positioning assembly. ;Automatic dispensing components include fixed mounting frame, X-axis drive linear module, X-axis movable frame, Y-axis drive linear module, Y-axis movable frame, Z-axis drive linear module, Z-axis movable frame, automatic dispensing head , Camera mounts, CCD industrial cameras. Through the above-mentioned structural design, the present invention has the advantages of novel structural design, high degree of automation and high working efficiency.
Description
技术领域technical field
本发明涉及自动化设备技术领域,尤其涉及一种点胶机。The invention relates to the technical field of automation equipment, in particular to a glue dispenser.
背景技术Background technique
对于PCBA板件而言,其某些位置需要进行点胶加工。在现有技术中,一般通过人工点胶的方式来实现点胶作业,即人工操作点胶头来将胶水点滴于相应的点胶位置。For PCBA boards, some positions need to be dispensed. In the prior art, the dispensing operation is generally realized by manual dispensing, that is, manually operating the dispensing head to dispense the glue at the corresponding dispensing position.
对于上述人工点胶方式而言,其存在自动化程度低、工作效率低,且人工成本高的优点。For the above manual dispensing method, it has the advantages of low degree of automation, low work efficiency, and high labor cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的不足而提供一种点胶机,该点胶机结构设计新颖、自动化程度高、工作效率高。The purpose of the present invention is to provide a glue dispenser in view of the deficiencies of the prior art, the glue dispenser has a novel structure design, a high degree of automation and a high work efficiency.
为达到上述目的,本发明通过以下技术方案来实现。In order to achieve the above object, the present invention is achieved through the following technical solutions.
一种点胶机,包括有点胶机机架,点胶机机架的上端部螺装有呈水平横向布置的固定支撑板,固定支撑板的上表面装设有板件输送定位组件,板件输送定位组件的上端侧装设有自动点胶组件;A glue dispenser includes a glue dispenser frame, the upper end of the glue dispenser frame is screwed with a fixed support plate arranged horizontally and horizontally, the upper surface of the fixed support plate is provided with a plate conveying and positioning assembly, the plate The upper end side of the parts conveying and positioning assembly is equipped with an automatic dispensing assembly;
自动点胶组件包括有螺装于固定支撑板上表面且位于板件输送定位组件旁侧的固定安装架,固定安装架的上端部于板件输送定位组件上端侧装设有沿着前后方向水平动作的X轴驱动线性模组,X轴驱动线性模组的驱动端装设有X轴活动架,X轴活动架装设有沿着左右方向水平动作的Y轴驱动线性模组,Y轴驱动线性模组的驱动端装设有Y轴活动架,Y轴活动架装设有上下动作的Z轴驱动线性模组,Z轴驱动线性模组的驱动端装设有Z轴活动架,Z轴活动架装设有自动点胶头,Y轴活动架于Z轴驱动线性模组的旁侧装设有相机安装架,相机安装架装设有CCD工业相机;The automatic dispensing assembly includes a fixed mounting bracket screwed on the upper surface of the fixed support plate and located on the side of the plate conveying and positioning assembly. The upper end of the fixed mounting bracket is mounted on the upper end of the plate conveying and positioning assembly. The moving X-axis drives the linear module, the drive end of the X-axis driving linear module is equipped with an X-axis movable frame, and the X-axis movable frame is equipped with a Y-axis driving linear module that moves horizontally along the left and right directions, and the Y-axis drives The driving end of the linear module is equipped with a Y-axis movable frame, and the Y-axis movable frame is equipped with a Z-axis driving linear module that moves up and down. The driving end of the Z-axis driving linear module is equipped with a Z-axis movable frame. The movable frame is equipped with an automatic dispensing head, the Y-axis movable frame is installed with a camera mounting frame on the side of the Z-axis driving linear module, and the camera installation frame is equipped with a CCD industrial camera;
板件输送定位组件包括有分别螺装于固定支撑板上表面的左侧固定座、右侧固定座,左侧固定座位于右侧固定座的左端侧且左侧固定座与右侧固定座正对间隔布置,左侧固定座与右侧固定座之间可相对左右活动地装设有分别呈竖向布置且分别沿着前后方向水平延伸的第一竖板、第二竖板、第三竖板,第一竖板、第二竖板、第三竖板从左至右依次间隔布置,右侧固定座的上端部螺装有呈竖向布置且沿着前后方向水平延伸的第四竖板;左侧固定座与右侧固定座之间装设有两个前后间隔布置的第一驱动丝杆、两个前后间隔布置的第二驱动丝杆、两个前后间隔布置的第三驱动丝杆,各第一驱动丝杆、各第二驱动丝杆、各第三驱动丝杆的左端部、右端部分别通过轴承安装于相应侧的左侧固定座、右侧固定座,第一竖板对应各第一驱动丝杆分别螺装有第一丝杆螺母,各第一丝杆螺母分别与相应的第一驱动丝杆相配合;第二竖板对应各第二驱动丝杆分别螺装有第二丝杆螺母,各第二丝杆螺母分别与相应的第二驱动丝杆相配合;第三竖板对应各第三驱动丝杆分别螺装有第三丝杆螺母,各第三丝杆螺母分别与相应的第三驱动丝杆相配合;左侧固定座螺装有第一驱动电机、第二驱动电机、第三驱动电机,第一驱动电机的动力输出轴通过同步带传动机构与各第一驱动丝杆驱动连接,第二驱动电机的动力输出轴通过同步带传动机构与各第二驱动丝杆驱动连接,第三驱动电机的动力输出轴通过同步带传动机构与各第三驱动丝杆驱动连接;The plate conveying and positioning assembly includes a left fixing seat and a right fixing seat screwed on the upper surface of the fixed support plate respectively. For the spaced arrangement, a first vertical plate, a second vertical plate and a third vertical plate, which are arranged vertically and extend horizontally in the front-rear direction, can be movably installed between the left-side fixed seat and the right-side fixed seat. The first vertical plate, the second vertical plate and the third vertical plate are arranged at intervals from left to right, and the upper end of the right fixing seat is screwed with a fourth vertical plate arranged vertically and extending horizontally along the front-rear direction. There are two first drive screw rods arranged at intervals in the front and rear, two second drive screw rods arranged at intervals in the front and rear, and two third drive screw rods arranged at intervals in the front and rear. , The left end and right end of each first driving screw, each second driving screw, and each third driving screw are respectively mounted on the left fixing seat and right fixing seat of the corresponding side through bearings, and the first vertical plate corresponds to Each first driving screw is screwed with a first screw nut, and each first screw nut is respectively matched with the corresponding first driving screw; the second vertical plate is screwed with a first screw corresponding to each second driving screw. Two screw nuts, each second screw nut is matched with the corresponding second driving screw; the third vertical plate corresponding to each third driving screw is screwed with a third screw nut, and each third screw nut They are respectively matched with the corresponding third driving screw rods; the left fixing seat is screwed with the first driving motor, the second driving motor and the third driving motor, and the power output shaft of the first driving motor is connected with each third driving motor through the synchronous belt transmission mechanism. A driving screw is drivingly connected, the power output shaft of the second driving motor is drivingly connected with each second driving screw through a synchronous belt transmission mechanism, and the power output shaft of the third driving motor is connected with each third driving screw through a timing belt transmission mechanism drive connection;
第一竖板右侧面的上端边缘部螺装有沿着前后方向水平延伸的第一定位条,第一竖板右侧面于第一定位条的下端侧装设有第一皮带输送线,第二竖板左侧面的上端边缘部螺装有沿着前后方向水平延伸的第二定位条,第二竖板左侧面于第二定位条的下端侧装设有第二皮带输送线,第一定位条与第二定位条左右水平对齐布置,第一皮带输送线与第二皮带输送线左右水平对齐布置且同步动作;第三竖板右侧面的上端边缘部螺装有沿着前后方向水平延伸的第三定位条,第三竖板右侧面于第三定位条的下端侧装设有第三皮带输送线,第四竖板左侧面的上端边缘部螺装有沿着前后方向水平延伸的第四定位条,第四竖板左侧面于第四定位条的下端侧装设有第四皮带输送线,第三定位条与第四定位条左右水平对齐布置,第三皮带输送线与第四皮带输送线左右水平对齐布置且同步动作;The upper end edge of the right side of the first vertical plate is screwed with a first positioning strip extending horizontally along the front-rear direction, and the right side of the first vertical plate is provided with a first belt conveyor line on the lower end side of the first positioning strip, The upper edge of the left side of the second vertical plate is screwed with a second positioning strip extending horizontally along the front-rear direction, and the left side of the second vertical plate is provided with a second belt conveyor line on the lower end side of the second positioning strip. The first positioning strip and the second positioning strip are horizontally arranged horizontally, the first belt conveying line and the second belt conveying line are horizontally arranged horizontally and act synchronously; the upper edge of the right side of the third vertical plate is screwed along the front and rear. The third positioning strip extends horizontally in the direction, the right side of the third vertical plate is equipped with a third belt conveyor line on the lower end side of the third positioning strip, and the upper end edge of the left side of the fourth vertical plate is screwed along the front and rear. A fourth positioning strip extending horizontally in a horizontal direction, a fourth belt conveyor line is installed on the left side of the fourth vertical plate on the lower end side of the fourth positioning strip, the third positioning strip and the fourth positioning strip are horizontally aligned left and right, and the third belt The conveyor line and the fourth belt conveyor line are arranged horizontally horizontally and act synchronously;
第一竖板与第二竖板之间装设有左侧板件顶升机构,第三竖板与第四竖板之间装设有右侧板件顶升机构。A left plate lifting mechanism is installed between the first vertical plate and the second vertical plate, and a right plate lifting mechanism is installed between the third vertical plate and the fourth vertical plate.
其中,所述左侧固定座与所述右侧固定座之间装设有分别沿着左右方向水平延伸的第一传动轴、第二传动轴,第一传动轴、第二传动轴的左端部、右端部分别通过轴承安装于相应侧的左侧固定座、右侧固定座,左侧固定座还装设有第四驱动电机、第五驱动电机,第四驱动电机的动力输出轴通过同步带传动机构与第一传动轴驱动连接,第五驱动电机的动力输出轴通过同步带传动机构与第二传动轴驱动连接;Wherein, a first transmission shaft and a second transmission shaft extending horizontally along the left and right directions are respectively installed between the left fixed seat and the right fixed seat, and the left ends of the first transmission shaft and the second transmission shaft , The right end is respectively installed on the left fixed seat and the right fixed seat on the corresponding side through the bearing, and the left fixed seat is also equipped with a fourth drive motor and a fifth drive motor, and the power output shaft of the fourth drive motor passes through the synchronous belt. The transmission mechanism is drivingly connected with the first transmission shaft, and the power output shaft of the fifth driving motor is drivingly connected with the second transmission shaft through the synchronous belt transmission mechanism;
所述第一皮带输送线的主动皮带轮、所述第二皮带输送线的主动皮带轮分别套装于第一传动轴外围,且第一皮带输送线的主动皮带轮、第二皮带输送线的主动皮带轮分别随着第一传动轴同步转动;所述第三皮带输送线的主动皮带轮、所述第四皮带输送线的主动皮带轮分别套装于第二传动轴外围,且第三皮带输送线的主动皮带轮、第四皮带输送线的主动皮带轮分别随着第二传动轴同步转动。The driving pulley of the first belt conveying line and the driving pulley of the second belt conveying line are respectively sleeved on the periphery of the first transmission shaft, and the driving pulley of the first belt conveying line and the driving pulley of the second belt conveying line are respectively followed. The first drive shaft rotates synchronously; the drive pulley of the third belt conveyor line and the drive pulley of the fourth belt conveyor line are respectively sleeved on the periphery of the second drive shaft, and the drive pulley of the third belt conveyor line, the fourth drive pulley The driving pulleys of the belt conveyor line rotate synchronously with the second transmission shaft respectively.
其中,所述左侧板件顶升机构、所述右侧板件顶升机构分别包括有可左右移动调节地装设于所述固定支撑板的顶升驱动气缸,各顶升驱动气缸的活塞杆外延端部分别装设有呈水平横向布置且沿着左右方向延伸的活动顶升板,活动顶升板上表面的左端边缘部螺装有左侧顶升块,活动顶升板上表面的右端边缘部螺装有右侧顶升块,左侧顶升块与右侧顶升块左右正对且间隔布置。Wherein, the left plate jacking mechanism and the right plate jacking mechanism respectively include a jacking drive cylinder installed on the fixed support plate so as to be movable left and right, and a piston of each jacking drive cylinder The extension ends of the rods are respectively equipped with movable jacking plates arranged horizontally and laterally and extending along the left and right directions. A right side jacking block is screwed on the edge of the right end, and the left side jacking block and the right side jacking block are opposite to each other and arranged at intervals.
其中,所述固定支撑板的上表面螺装有沿着左右方向水平延伸的导轨,所述第一竖板、所述第二竖板、所述第三竖板的下端部对应导轨分别螺装有滑块,各滑块分别与导轨相配合。Wherein, the upper surface of the fixed support plate is screwed with guide rails extending horizontally along the left-right direction, and the lower ends of the first vertical plate, the second vertical plate, and the third vertical plate are screwed respectively corresponding to the guide rails There are sliding blocks, and each sliding block is matched with the guide rail respectively.
本发明的有益效果为:本发明所述的一种点胶机,其包括有点胶机机架,点胶机机架的上端部螺装有呈水平横向布置的固定支撑板,固定支撑板的上表面装设有板件输送定位组件,板件输送定位组件的上端侧装设有自动点胶组件;自动点胶组件包括有螺装于固定支撑板上表面且位于板件输送定位组件旁侧的固定安装架,固定安装架的上端部于板件输送定位组件上端侧装设有沿着前后方向水平动作的X轴驱动线性模组,X轴驱动线性模组的驱动端装设有X轴活动架,X轴活动架装设有沿着左右方向水平动作的Y轴驱动线性模组,Y轴驱动线性模组的驱动端装设有Y轴活动架,Y轴活动架装设有上下动作的Z轴驱动线性模组,Z轴驱动线性模组的驱动端装设有Z轴活动架,Z轴活动架装设有自动点胶头,Y轴活动架于Z轴驱动线性模组的旁侧装设有相机安装架,相机安装架装设有CCD工业相机;板件输送定位组件包括有分别螺装于固定支撑板上表面的左侧固定座、右侧固定座,左侧固定座位于右侧固定座的左端侧且左侧固定座与右侧固定座正对间隔布置,左侧固定座与右侧固定座之间可相对左右活动地装设有分别呈竖向布置且分别沿着前后方向水平延伸的第一竖板、第二竖板、第三竖板,第一竖板、第二竖板、第三竖板从左至右依次间隔布置,右侧固定座的上端部螺装有呈竖向布置且沿着前后方向水平延伸的第四竖板;左侧固定座与右侧固定座之间装设有两个前后间隔布置的第一驱动丝杆、两个前后间隔布置的第二驱动丝杆、两个前后间隔布置的第三驱动丝杆,各第一驱动丝杆、各第二驱动丝杆、各第三驱动丝杆的左端部、右端部分别通过轴承安装于相应侧的左侧固定座、右侧固定座,第一竖板对应各第一驱动丝杆分别螺装有第一丝杆螺母,各第一丝杆螺母分别与相应的第一驱动丝杆相配合;第二竖板对应各第二驱动丝杆分别螺装有第二丝杆螺母,各第二丝杆螺母分别与相应的第二驱动丝杆相配合;第三竖板对应各第三驱动丝杆分别螺装有第三丝杆螺母,各第三丝杆螺母分别与相应的第三驱动丝杆相配合;左侧固定座螺装有第一驱动电机、第二驱动电机、第三驱动电机,第一驱动电机的动力输出轴通过同步带传动机构与各第一驱动丝杆驱动连接,第二驱动电机的动力输出轴通过同步带传动机构与各第二驱动丝杆驱动连接,第三驱动电机的动力输出轴通过同步带传动机构与各第三驱动丝杆驱动连接;第一竖板右侧面的上端边缘部螺装有沿着前后方向水平延伸的第一定位条,第一竖板右侧面于第一定位条的下端侧装设有第一皮带输送线,第二竖板左侧面的上端边缘部螺装有沿着前后方向水平延伸的第二定位条,第二竖板左侧面于第二定位条的下端侧装设有第二皮带输送线,第一定位条与第二定位条左右水平对齐布置,第一皮带输送线与第二皮带输送线左右水平对齐布置且同步动作;第三竖板右侧面的上端边缘部螺装有沿着前后方向水平延伸的第三定位条,第三竖板右侧面于第三定位条的下端侧装设有第三皮带输送线,第四竖板左侧面的上端边缘部螺装有沿着前后方向水平延伸的第四定位条,第四竖板左侧面于第四定位条的下端侧装设有第四皮带输送线,第三定位条与第四定位条左右水平对齐布置,第三皮带输送线与第四皮带输送线左右水平对齐布置且同步动作;第一竖板与第二竖板之间装设有左侧板件顶升机构,第三竖板与第四竖板之间装设有右侧板件顶升机构。通过上述结构设计,本发明具有结构设计新颖、自动化程度高、工作效率高的优点。The beneficial effects of the present invention are as follows: a glue dispenser according to the present invention comprises a glue dispenser frame, and the upper end of the glue dispenser frame is screwed with a fixed support plate arranged horizontally and horizontally, and the fixed support plate The upper surface of the board is equipped with a plate conveying and positioning assembly, and the upper end side of the plate conveying and positioning assembly is equipped with an automatic dispensing assembly; The fixed installation frame on the side, the upper end of the fixed installation frame is equipped with an X-axis driving linear module that moves horizontally along the front and rear directions on the upper end of the plate conveying and positioning assembly, and the driving end of the X-axis driving linear module is equipped with X Axis movable frame, the X-axis movable frame is equipped with a Y-axis drive linear module that moves horizontally along the left-right direction, the Y-axis movable frame is installed at the drive end of the Y-axis drive linear module, and the Y-axis movable frame is equipped with up and down The moving Z-axis drives the linear module, the driving end of the Z-axis driving linear module is equipped with a Z-axis movable frame, the Z-axis movable frame is equipped with an automatic dispensing head, and the Y-axis movable frame is installed on the Z-axis driving linear module. A camera mounting frame is installed on the side, and a CCD industrial camera is installed on the camera installation frame; the plate conveying and positioning assembly includes a left fixed seat, a right fixed seat, and a left fixed seat respectively screwed on the upper surface of the fixed support plate It is located at the left end side of the right fixing seat, and the left fixing seat and the right fixing seat are arranged opposite to each other. The first vertical plate, the second vertical plate and the third vertical plate extending horizontally in the front-rear direction. A fourth vertical plate arranged vertically and extending horizontally in the front-rear direction is screwed with screws; two first driving screw rods and two front-rear spacers are installed between the left-side fixing seat and the right-side fixing seat. The arranged second driving screw rod and the two third driving screw rods arranged at intervals in the front and rear, the left and right ends of each first driving screw rod, each second driving screw rod, and each third driving screw rod are respectively installed through bearings On the left fixing seat and the right fixing seat on the corresponding side, the first vertical plate is respectively screwed with a first screw nut corresponding to each first driving screw, and each first screw nut is respectively connected with the corresponding first driving screw The second vertical plate corresponds to each second driving screw rod and is respectively screwed with a second screw nut, and each second screw nut is respectively matched with the corresponding second driving screw rod; the third vertical plate corresponds to each third screw rod The driving screws are respectively screwed with third screw nuts, and each third screw nut is respectively matched with the corresponding third driving screw; the left fixing seat is screwed with the first driving motor, the second driving motor and the third driving screw. Drive motor, the power output shaft of the first drive motor is drivingly connected with each of the first driving screw rods through the synchronous belt transmission mechanism, and the power output shaft of the second driving motor is drivingly connected with each second driving screw rod through the timing belt transmission mechanism. The power output shafts of the three drive motors are driven and connected to the third drive screw rods through the synchronous belt transmission mechanism; the upper end edge of the right side of the first vertical plate is screwed with a first positioning strip extending horizontally A first belt conveyor line is installed on the right side of the vertical plate on the lower end side of the first positioning bar , the upper edge of the left side of the second vertical plate is screwed with a second positioning strip extending horizontally along the front-rear direction, and the left side of the second vertical plate is equipped with a second belt conveyor line on the lower end side of the second positioning strip , the first positioning strip and the second positioning strip are horizontally arranged horizontally, the first belt conveying line and the second belt conveying line are horizontally arranged horizontally and act synchronously; the upper end edge of the right side of the third vertical plate is screwed along the A third positioning strip extending horizontally in the front-rear direction, the right side of the third vertical plate is provided with a third belt conveyor line on the lower end side of the third positioning strip, and the upper end edge of the left side of the fourth vertical plate is screwed along the A fourth positioning strip extending horizontally in the front-rear direction, a fourth belt conveyor line is installed on the left side of the fourth vertical plate on the lower end side of the fourth positioning strip, the third positioning strip and the fourth positioning strip are horizontally aligned left and right, and the third positioning strip is horizontally arranged. The belt conveying line and the fourth belt conveying line are arranged horizontally horizontally and act synchronously; a left-side plate lifting mechanism is installed between the first vertical plate and the second vertical plate, and between the third vertical plate and the fourth vertical plate Equipped with a right side plate lifting mechanism. Through the above-mentioned structural design, the present invention has the advantages of novel structural design, high degree of automation and high working efficiency.
附图说明Description of drawings
下面利用附图来对本发明进行进一步的说明,但是附图中的实施例不构成对本发明的任何限制。The present invention is further described below with reference to the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为图1的局部放大示意图。FIG. 2 is a partial enlarged schematic view of FIG. 1 .
图3为本发明另一视角的结构示意图。FIG. 3 is a schematic structural diagram of another perspective of the present invention.
图4为本发明的板件定位输送组件的结构示意图。FIG. 4 is a schematic structural diagram of the plate positioning and conveying assembly of the present invention.
图5为本发明的板件定位输送组件另一视角的结构示意图。FIG. 5 is a schematic structural diagram of the plate positioning and conveying assembly of the present invention from another perspective.
图6为本发明的板件定位输送组件又一视角的结构示意图。FIG. 6 is a schematic structural diagram of the plate positioning and conveying assembly of the present invention from another perspective.
在图1至图6中包括有:Included in Figures 1 to 6 are:
1——点胶机机架 11——固定支撑板1 - Dispenser rack 11 - Fixed support plate
2——板件定位输送组件 211——左侧固定座2 - Plate positioning and conveying assembly 211 - Left fixing seat
212——右侧固定座 221——第一竖板212 - right fixing seat 221 - first riser
222——第二竖板 223——第三竖板222 - Second riser 223 - Third riser
224——第四竖板 231——第一驱动丝杆224——The fourth
232——第二驱动丝杆 233——第三驱动丝杆232——The
241——第一丝杆螺母 242——第二丝杆螺母241——The first
243——第三丝杆螺母 251——第一驱动电机243——The
252——第二驱动电机 253——第三驱动电机252——
254——第四驱动电机 255——第五驱动电机254 - Fourth drive motor 255 - Fifth drive motor
261——第一定位条 262——第二定位条261 - first positioning bar 262 - second positioning bar
263——第三定位条 264——第四定位条263 - Third positioning bar 264 - Fourth positioning bar
271——第一皮带输送线 272——第二皮带输送线271——The first
273——第三皮带输送线 274——第四皮带输送线273——The third
281——左侧板件顶升机构 282——右侧板件顶升机构281——The left
283——顶升驱动气缸 284——活动顶升板283 - Jacking drive cylinder 284 - Active jacking plate
2851——左侧顶升块 2852——右侧顶升块2851 - left jacking block 2852 - right jacking block
291——第一传动轴 292——第二传动轴291 - first drive shaft 292 - second drive shaft
2101——导轨 2102——滑块2101——
3——自动点胶组件 31——固定安装架3——
321——X轴驱动线性模组 322——X轴活动架321——X-axis drive
331——Y轴驱动线性模组 332——Y轴活动架331——Y-axis drive
341——Z轴驱动线性模组 342——Z轴活动架341——Z-axis drive
35——自动点胶头 361——相机安装架35 - Automatic Dispensing Head 361 - Camera Mount
362——CCD工业相机。362 - CCD industrial camera.
具体实施方式Detailed ways
下面结合具体的实施方式来对本发明进行说明。The present invention will be described below with reference to specific embodiments.
如图1至图6所示,一种点胶机,包括有点胶机机架1,点胶机机架1的上端部螺装有呈水平横向布置的固定支撑板11,固定支撑板11的上表面装设有板件输送定位组件,板件输送定位组件的上端侧装设有自动点胶组件3。As shown in Figures 1 to 6, a glue dispenser includes a
其中,自动点胶组件3包括有螺装于固定支撑板11上表面且位于板件输送定位组件旁侧的固定安装架31,固定安装架31的上端部于板件输送定位组件上端侧装设有沿着前后方向水平动作的X轴驱动线性模组321,X轴驱动线性模组321的驱动端装设有X轴活动架322,X轴活动架322装设有沿着左右方向水平动作的Y轴驱动线性模组331,Y轴驱动线性模组331的驱动端装设有Y轴活动架332,Y轴活动架332装设有上下动作的Z轴驱动线性模组341,Z轴驱动线性模组341的驱动端装设有Z轴活动架342,Z轴活动架342装设有自动点胶头35,Y轴活动架332于Z轴驱动线性模组341的旁侧装设有相机安装架361,相机安装架361装设有CCD工业相机362。Among them, the
进一步的,板件输送定位组件包括有分别螺装于固定支撑板11上表面的左侧固定座211、右侧固定座212,左侧固定座211位于右侧固定座212的左端侧且左侧固定座211与右侧固定座212正对间隔布置,左侧固定座211与右侧固定座212之间可相对左右活动地装设有分别呈竖向布置且分别沿着前后方向水平延伸的第一竖板221、第二竖板222、第三竖板223,第一竖板221、第二竖板222、第三竖板223从左至右依次间隔布置,右侧固定座212的上端部螺装有呈竖向布置且沿着前后方向水平延伸的第四竖板224;左侧固定座211与右侧固定座212之间装设有两个前后间隔布置的第一驱动丝杆231、两个前后间隔布置的第二驱动丝杆232、两个前后间隔布置的第三驱动丝杆233,各第一驱动丝杆231、各第二驱动丝杆232、各第三驱动丝杆233的左端部、右端部分别通过轴承安装于相应侧的左侧固定座211、右侧固定座212,第一竖板221对应各第一驱动丝杆231分别螺装有第一丝杆螺母241,各第一丝杆螺母241分别与相应的第一驱动丝杆231相配合;第二竖板222对应各第二驱动丝杆232分别螺装有第二丝杆螺母242,各第二丝杆螺母242分别与相应的第二驱动丝杆232相配合;第三竖板223对应各第三驱动丝杆233分别螺装有第三丝杆螺母243,各第三丝杆螺母243分别与相应的第三驱动丝杆233相配合;左侧固定座211螺装有第一驱动电机251、第二驱动电机252、第三驱动电机253,第一驱动电机251的动力输出轴通过同步带传动机构与各第一驱动丝杆231驱动连接,第二驱动电机252的动力输出轴通过同步带传动机构与各第二驱动丝杆232驱动连接,第三驱动电机253的动力输出轴通过同步带传动机构与各第三驱动丝杆233驱动连接。Further, the plate conveying and positioning assembly includes a left fixing
更进一步的,第一竖板221右侧面的上端边缘部螺装有沿着前后方向水平延伸的第一定位条261,第一竖板221右侧面于第一定位条261的下端侧装设有第一皮带输送线271,第二竖板222左侧面的上端边缘部螺装有沿着前后方向水平延伸的第二定位条262,第二竖板222左侧面于第二定位条262的下端侧装设有第二皮带输送线272,第一定位条261与第二定位条262左右水平对齐布置,第一皮带输送线271与第二皮带输送线272左右水平对齐布置且同步动作;第三竖板223右侧面的上端边缘部螺装有沿着前后方向水平延伸的第三定位条263,第三竖板223右侧面于第三定位条263的下端侧装设有第三皮带输送线273,第四竖板224左侧面的上端边缘部螺装有沿着前后方向水平延伸的第四定位条264,第四竖板224左侧面于第四定位条264的下端侧装设有第四皮带输送线274,第三定位条263与第四定位条264左右水平对齐布置,第三皮带输送线273与第四皮带输送线274左右水平对齐布置且同步动作。Further, the upper edge of the right side of the first
另外,第一竖板221与第二竖板222之间装设有左侧板件顶升机构281,第三竖板223与第四竖板224之间装设有右侧板件顶升机构282。需解释的是,左侧板件顶升机构281、右侧板件顶升机构282分别包括有可左右移动调节地装设于固定支撑板11的顶升驱动气缸283,各顶升驱动气缸283的活塞杆外延端部分别装设有呈水平横向布置且沿着左右方向延伸的活动顶升板284,活动顶升板284上表面的左端边缘部螺装有左侧顶升块2851,活动顶升板284上表面的右端边缘部螺装有右侧顶升块2852,左侧顶升块2851与右侧顶升块2852左右正对且间隔布置。In addition, a left side
还有就是,左侧固定座211与右侧固定座212之间装设有分别沿着左右方向水平延伸的第一传动轴291、第二传动轴292,第一传动轴291、第二传动轴292的左端部、右端部分别通过轴承安装于相应侧的左侧固定座211、右侧固定座212,左侧固定座211还装设有第四驱动电机254、第五驱动电机255,第四驱动电机254的动力输出轴通过同步带传动机构与第一传动轴291驱动连接,第五驱动电机255的动力输出轴通过同步带传动机构与第二传动轴292驱动连接;In addition, a
第一皮带输送线271的主动皮带轮、第二皮带输送线272的主动皮带轮分别套装于第一传动轴291外围,且第一皮带输送线271的主动皮带轮、第二皮带输送线272的主动皮带轮分别随着第一传动轴291同步转动;第三皮带输送线273的主动皮带轮、第四皮带输送线274的主动皮带轮分别套装于第二传动轴292外围,且第三皮带输送线273的主动皮带轮、第四皮带输送线274的主动皮带轮分别随着第二传动轴292同步转动。The driving pulley of the first
为保证第一竖板221、第二竖板222、第三竖板223平稳可靠地左右移动,本发明采用下述导向结构设计,具体的:固定支撑板11的上表面螺装有沿着左右方向水平延伸的导轨2101,第一竖板221、第二竖板222、第三竖板223的下端部对应导轨2101分别螺装有滑块2102,各滑块2102分别与导轨2101相配合。In order to ensure that the first
对于本发明的自动点胶组件3而言,当板件定位输送组件2将待点胶加工的板件输送至点胶位置时,X轴驱动线性模组321、Y轴驱动线性模组331相配合并驱动CCD工业相机362以及自动点胶头35水平移动,在此过程中,CCD工业相机362采集板件的图像数据并实时将图像数据发送至相应的计算机,计算机对图像数据进行处理分析并判断板件的点胶位置;待板件的点胶位置确定后,X轴驱动线性模组321、Y轴驱动线性模组331相配合并将自动点胶头35移送至点胶位置的正上方,而后Z轴驱动线性模组341驱动自动点胶头35下移并完成点胶动作。For the
对于本发明的板件定位输送组件2而言,在其工作过程中,工作人员先将板件放置于第一竖板221与第二竖板222之间,并使得板件的左端部边缘部位于第一皮带输送线271与第一定位条261之间以及板件的右端边缘部位于第二皮带输送线272与第二定位条262之间,第一皮带输送线271、第二皮带输送线272在第四驱动电机254的驱动作用下而动作,第一皮带输送线271与第二皮带输送线272相配合并将板件移送至左侧板件顶升机构281的正上方;待板件移送至左侧板件顶升机构281正上方时,第四驱动电机254停止动作,左侧板件顶升机构281的顶升驱动气缸283动作并朝上顶推活动顶升板284,活动顶升板284带动左侧顶升块2851、右侧顶升块2852同步朝上移动,板件在左侧顶升块2851、右侧顶升块2852的顶升作用下而被抬起,此时板件的左端边缘部卡紧于左侧顶升块2851与左侧定位条之间且板件的右端边缘部卡紧于右侧顶升块2852与右侧定位条之间,进而使得板件定位固定于点胶位置;待板件点胶完成后,左侧板件顶升机构281的顶升驱动气缸283驱动活动顶升板284下移并使得已点胶后的板件重新落入至第一皮带输送线271、第二皮带输送线272上,而后第四驱动电机254再次启动并将已点胶后的板件送出。For the plate positioning and conveying
需指出的是,除了第一竖板221与第二竖板222之间可以输送定位板件外,第三竖板223与第四竖板224之间也可以输送定位板件,上述两个输送工位交替进行板件输送定位作业,进而提高点胶工作效率。在第三竖板223与第四竖板224之间输送定位板件时,工作人员先将板件放置于第三竖板223与第四竖板224之间,并使得板件的左端部边缘部位于第三皮带输送线273与第三定位条263之间以及板件的右端边缘部位于第四皮带输送线274与第四定位条264之间,第三皮带输送线273、第四皮带输送线274在第五驱动电机255的驱动作用下而动作,第三皮带输送线273与第四皮带输送线274相配合并将板件移送至右侧板件顶升机构282的正上方;待板件移送至右侧板件顶升机构282正上方时,第五驱动电机255停止动作,右侧板件顶升机构282的顶升驱动气缸283动作并朝上顶推活动顶升板284,活动顶升板284带动左侧顶升块2851、右侧顶升块2852同步朝上移动,板件在左侧顶升块2851、右侧顶升块2852的顶升作用下而被抬起,此时板件的左端边缘部卡紧于左侧顶升块2851与左侧定位条之间且板件的右端边缘部卡紧于右侧顶升块2852与右侧定位条之间,进而使得板件定位固定于点胶位置;待板件点胶完成后,右侧板件顶升机构282的顶升驱动气缸283驱动活动顶升板284下移并使得已点胶后的板件重新落入至第三皮带输送线273、第四皮带输送线274上,而后第五驱动电机255再次启动并将已点胶后的板件送出。It should be pointed out that, in addition to the positioning plates that can be transported between the first
需强调的是,第一竖板221与第二竖板222之间的距离以及第三竖板223与第四竖板224之间的距离可以根据板件的尺寸进行适应性调节,在上述调节过程中,第一驱动电机251通过由第一驱动丝杆231与第一丝杆螺母241所组成的丝杆传动机构驱动第一竖板221左右移动,第二驱动电机252通过由第二驱动丝杆232与第二丝杆螺母242所组成的丝杆传动机构驱动第二竖板222左右移动,第三驱动电机253通过由第三驱动丝杆233与第三丝杆螺母243所组成的丝杆传动机构驱动第三竖板223左右移动。It should be emphasized that the distance between the first
综合上述情况可知,通过上述结构设计,本发明能够自动且高效地实现板件自动点胶作业,即本发明具有结构设计新颖、自动化程度高、工作效率高的优点。Based on the above situation, it can be seen that through the above structural design, the present invention can automatically and efficiently realize the automatic dispensing operation of panels, that is, the present invention has the advantages of novel structural design, high degree of automation, and high work efficiency.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above contents are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. limits.
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