CN102118960B - Irregular component plug-in machine - Google Patents

Irregular component plug-in machine Download PDF

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Publication number
CN102118960B
CN102118960B CN2010106070349A CN201010607034A CN102118960B CN 102118960 B CN102118960 B CN 102118960B CN 2010106070349 A CN2010106070349 A CN 2010106070349A CN 201010607034 A CN201010607034 A CN 201010607034A CN 102118960 B CN102118960 B CN 102118960B
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CN
China
Prior art keywords
guide rail
frame
slide block
equiped
special
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Expired - Fee Related
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CN2010106070349A
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Chinese (zh)
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CN102118960A (en
Inventor
钟显辉
苏凯波
黎旺
肖华
曾翔清
陈卓标
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Dongguan Sciencgo Machinery Manufacturing Co Ltd
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Dongguan Sciencgo Machinery Manufacturing Co Ltd
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Priority to CN2010106070349A priority Critical patent/CN102118960B/en
Publication of CN102118960A publication Critical patent/CN102118960A/en
Application granted granted Critical
Publication of CN102118960B publication Critical patent/CN102118960B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to the technical field of electronic component plug-in machines, in particular to an irregular component plug-in machine. The machine comprises a rack, a vibration feeder, a plate conveying mechanism, a feeding mechanism and a head air suction mechanism, wherein the rack is provided with first driving mechanisms for driving lifting platforms to move up and down; the feeding mechanism comprises a guide rail fixing seat and a long guide rail; and the head air suction mechanism comprises a lifting mechanism arranged on the rack, a rotating mechanism arranged on the rack, a suction rod capable of moving up and down and a suction nozzle arranged at the lower end of the suction rod. The machine has the following beneficial effects: the machine uses air suction to replace the mechanical paws, thus greatly reducing the damage on the electronic components; the feeding mechanism of the machine only conveys one electronic component to the assigned location through one-time operation, thus greatly improving the clamping accuracy of the material clamping mechanism and reducing the workload of the operators; only one operator is needed for operating a plurality of equipment, thus reducing the labor force and greatly lowering the cost of plug-in production; and the practicability is strong.

Description

A kind of special-shaped element inserter
Technical field
The present invention relates to electronic component inserter technical field, refer in particular to a kind of special-shaped element inserter.
Background technology
Along with the develop rapidly of electronic technology, the use of electronic product also more and more widely, the PCB circuit board is the important carrier of electronic product, inserter is the process equipment that various electronic components is inserted to PCB circuit board assigned address.In the course of processing of inserter, generally be to have clamping device that the top that it is transported to pcb board is positioned in electronic component earlier, clamping device moves down then; Electronic component is inserted in the preset stitch jack of PCB circuit board exactly, and clamping device resets then, so that the new electronic component of gripping; Carry out plug-in unit processing next time; The electronic component that plug-in mounting is good is stayed on the PCB circuit board, and moves to the next position with the PCB circuit board, to carry out operations such as reinforcement of weld.
Clamping device needs to rely on feed mechanism earlier electronics in bulk to be delivered to appointed positions, to make things convenient for the smooth gripping of clamping device before the gripping electronic component.Yet existing feed mechanism is when transporting electronic component; All be that a plurality of electronic components are transported to assigned address together; A plurality of electronic components are together adjacent, cause material folding dress electronic component of gripping exactly, brought bigger trouble for the gripping work of clamping device.
In addition, the clamping device of existing inserter generally all is to rely on mechanical paw to realize the gripping function of electronic component, yet; Mechanical paw is because the dynamics during gripping is difficult to control relatively, and when the gripping electronic component, the dynamics of gripping is excessive; Then damage electronic component easily, for high accuracy, yielding electronic component; This phenomenon is particularly evident, thereby causes percent defective to heighten; The dynamics of gripping is too small, then causes gripping firm inadequately easily, makes electronic component break away from mechanical paw, influences the ordinary production of inserter.
Summary of the invention
The technical problem that the present invention will solve provides and a kind ofly replaces mechanical paw, reduces special-shaped element inserter to electronic component damage greatly with aspiration, and the feed mechanism of this abnormity element inserter once moves and only an electronic component is transported to the gripping accuracy of assigned address with the raising feeding clip mechanism.
In order to solve the problems of the technologies described above; The present invention adopts following technical scheme: a kind of special-shaped element inserter; Comprise frame, be arranged at vibrating feeder, slab feeding mechanism, feed mechanism and the head aspiration mechanism of frame; Slab feeding mechanism comprises the lifting platform that is movably set in frame and is arranged at the panel guide that send of lifting platform that frame is provided with and drives first driving mechanism that lifting platform moves up and down; Said feed mechanism; Comprise guide rail holder that is arranged at frame and the long guideway that is arranged at the guide rail holder; The bottom of long guideway is provided with arc-shaped guide rail, and dock with the bottom of long guideway the upper end of this arc-shaped guide rail, and the top of guide slot of arc-shaped guide rail is equiped with the guide rail press strip; The bottom of said arc-shaped guide rail is provided with mobilizable feeding slide block, and this feeding slide block offers groove; Also comprise and be used to drive second driving mechanism that the feeding slide block moves; Said head aspiration mechanism comprises the elevating mechanism that is arranged at frame, the rotation angle mechanism that is arranged at frame, soup stick moving up and down and is arranged at the suction nozzle of the bottom of soup stick that the upper end of this soup stick is connected with elevating mechanism; The middle part of said soup stick offers gas channel, and soup stick is equiped with the adapter sleeve of being convenient to connect gas-tpe fitting; Said rotation angle mechanism comprises bearing pedestal, the corner cover that is installed in bearing pedestal that is arranged at frame and drives the motor that the corner cover rotates that said soup stick movable set is in the corner cover.
Wherein, said first driving mechanism comprises first pressure cylinder that is arranged at frame, and the drive rod of this first pressure cylinder is connected with lifting platform.
Wherein, said second driving mechanism comprises second pressure cylinder that is installed in the guide rail holder, and the drive rod of this second pressure cylinder is connected with the feeding slide block; The afterbody of said feeding slide block offers screw, and the drive rod of said second pressure cylinder is threaded with this screw.
Wherein, the below of said feeding slide block is provided with the slide block pressing plate that is used to support the feeding slide block, and this slide block pressing plate is fixedly connected with arc-shaped guide rail.
Wherein, the bottom of said arc-shaped guide rail is equiped with the arc-shaped guide rail lid.
Wherein, the top of guide slot of said long guideway is equiped with guide cover.
Wherein, said elevating mechanism comprises the cylinder block that is arranged at frame and is installed in the head cylinder of cylinder block that the upper end of said soup stick is connected with the drive rod of this head cylinder.
Wherein, The upper end socket of said adapter sleeve and soup stick; The bottom of the drive rod of said head cylinder is provided with floating junction, and the upper end of adapter sleeve is equiped with connector, and the two ends of floating junction are threaded with the bottom of the drive rod of connector and head cylinder respectively.
Wherein, said frame is provided with the motor seat, and said motor is installed in the motor seat, and motor is equiped with driving wheel, and said corner cover is equiped with driven pulley, and driving wheel and driven pulley are in transmission connection.
Wherein, the side of said driving wheel is provided with the corner inductor, and driving wheel is equiped with the zero-bit detection lug that rotates synchronously with driving wheel, and this zero-bit detection lug is provided with protruding detection and localization piece.
Beneficial effect of the present invention is: the invention provides a kind of special-shaped element inserter; Comprise frame, be arranged at vibrating feeder, slab feeding mechanism, feed mechanism and the head aspiration mechanism of frame; Slab feeding mechanism comprises the lifting platform that is movably set in frame and is arranged at the panel guide that send of lifting platform that frame is provided with and drives first driving mechanism that lifting platform moves up and down; Said feed mechanism; Comprise guide rail holder that is arranged at frame and the long guideway that is arranged at the guide rail holder; The bottom of long guideway is provided with arc-shaped guide rail, and dock with the bottom of long guideway the upper end of this arc-shaped guide rail, and the top of guide slot of arc-shaped guide rail is equiped with the guide rail press strip; The bottom of said arc-shaped guide rail is provided with mobilizable feeding slide block, and this feeding slide block offers groove; Also comprise and be used to drive second driving mechanism that the feeding slide block moves; Said head aspiration mechanism comprises the elevating mechanism that is arranged at frame, the rotation angle mechanism that is arranged at frame, soup stick moving up and down and is arranged at the suction nozzle of the bottom of soup stick that the upper end of this soup stick is connected with elevating mechanism; The middle part of said soup stick offers gas channel, and soup stick is equiped with the adapter sleeve of being convenient to connect gas-tpe fitting; Said rotation angle mechanism comprises bearing pedestal, the corner cover that is installed in bearing pedestal that is arranged at frame and drives the motor that the corner cover rotates that said soup stick movable set is in the corner cover.
The present invention replaces mechanical paw, reduces special-shaped element inserter to electronic component damage greatly with aspiration; The feed mechanism of this abnormity element inserter once moves and only an electronic component is transported to assigned address, improves the gripping accuracy of feeding clip mechanism greatly, reduces operator's workload; Several device just an operator get final product; Reduce the labour, reduced the plug-in unit production cost greatly, practical.
Description of drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is the perspective view at another visual angle of the present invention.
Fig. 3 is the perspective view of feed mechanism of the present invention.
Fig. 4 is the stereochemical structure decomposing schematic representation of feed mechanism of the present invention.
Fig. 5 is the perspective view of head aspiration of the present invention mechanism.
Fig. 6 is the stereochemical structure decomposing schematic representation of head aspiration of the present invention mechanism.
Embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing the present invention is further described, the content that execution mode is mentioned not is to qualification of the present invention.
Extremely shown in Figure 6 like Fig. 1; A kind of special-shaped element inserter; Comprise frame 1, be arranged at vibrating feeder 2, slab feeding mechanism 3, feed mechanism 4 and the head aspiration mechanism 5 of frame 1; What slab feeding mechanism 3 comprised the lifting platform 31 that is movably set in frame 1 and was arranged at lifting platform 31 send panel guide 32, and frame 1 is provided with and drives first driving mechanism that lifting platform 31 moves up and down, said feed mechanism 4; Comprise guide rail holder 41 that is arranged at frame 1 and the long guideway 42 that is arranged at guide rail holder 41; The bottom of long guideway 42 is provided with arc-shaped guide rail 43, and dock with the bottom of long guideway 42 upper end of this arc-shaped guide rail 43, and the top of guide slot of arc-shaped guide rail 43 is equiped with guide rail press strip 44; The bottom of said arc-shaped guide rail 43 is provided with mobilizable feeding slide block 45, and this feeding slide block 45 offers groove 46; Also comprise and be used to drive second driving mechanism that feeding slide block 45 moves; Said head aspiration mechanism 5 comprises the elevating mechanism that is arranged at frame 1, the rotation angle mechanism that is arranged at frame 1, soup stick moving up and down 51 and is arranged at the suction nozzle 52 of the bottom of soup stick 51 that the upper end of this soup stick 51 is connected with elevating mechanism; The middle part of said soup stick 51 offers gas channel, and soup stick 51 is equiped with the adapter sleeve 53 of being convenient to connect gas-tpe fitting; Said rotation angle mechanism comprises bearing pedestal 54, the corner cover 55 that is installed in bearing pedestal 54 that is arranged at frame 1 and drives the motor 16 that corner cover 55 rotates that said soup stick 51 movable sets are in corner cover 55.
In plug-in unit processing; Earlier electronic component in bulk is supplied to feed mechanism 4 by vibrating feeder 2; By feed mechanism 4 electronic component is delivered to assigned address again, the electronic component that will be positioned at assigned address by head aspiration mechanism 5 again is drawn on the suction nozzle 52, this moment slab feeding mechanism 3 mobile PC B circuit boards; Make the electronic component that is adsorbed on the suction nozzle 52 be in the plug-in mounting position directly over after, accomplish plug-in units processing by head aspiration mechanism 5.
Carrying out feeding when work, electronic component is adjacent one by one, and gets in the guide groove of arc-shaped guide rail 43 along the guide groove of long guideway 42 successively, and at this moment, electronic component receives the effect of pushing of guide rail press strip 44 and rests in the guide groove of arc-shaped guide rail 43; Feeding slide block 45 moves under the effect of second driving mechanism backward; The groove 46 that is arranged at feeding slide block 45 also moves thereupon backward; When groove 46 move to the electronic component that is positioned at foremost under the time, this electronic component moves downwards down to the said groove 46 of embedding in the effect of pushing of guide rail press strip 44; Subsequently, feeding slide block 45 moves forward under the effect of driving mechanism, and the guide groove that this electronic component is transported to arc-shaped guide rail 43 is outside, so that the sucking action of head aspiration mechanism 5; After electronic component was taken away, feeding slide block 45 moved under the effect of driving mechanism backward, so that carry out feeding action next time.In the present invention; Said second driving mechanism once moves and only an electronic component is transported to assigned address, has improved the absorption accuracy of head aspiration mechanism 5 greatly, has reduced the difficulty of the work of drawing; Improved the feed efficient of inserter; Thereby improved the production efficiency of PCB circuit board, obviously progressive, practical.
Add man-hour carrying out plug-in unit, when electronic component be transported to soup stick 51 under the time, the gas channel to soup stick 51 middle parts begins air-breathing subsequently; Electronic component is being adsorbed under the effect of air-flow on the suction nozzle 52 that is arranged at soup stick 51 bottoms, and feeding slide block 45 withdrawal then is so that the transporting of next electronic component; Simultaneously also be convenient to carry out next step plug-in mounting; Soup stick 51 moves downward under the effect of elevating mechanism subsequently, so that carry out the plug-in unit action, and after electronic component is inserted to assigned address; Air-breathing stopping; Absorption affinity between electronic component and the suction nozzle 52 disappears, and soup stick 51 moves upward under the effect of elevating mechanism, so that carry out plug-in unit action next time.Head aspiration according to the invention mechanism is 5 simple in structure, it is firm to draw, and greatly reduces the manufacturing cost of equipment, reduced the damage to electronic component, and is practical.
Need to prove: the concrete shape of said suction nozzle 52 can be formulated according to the concrete shape of electronic component; When the alteration of form of the electronic component that needs plug-in unit; The suction nozzle 52 that only needs to change the respective shapes structure gets final product; Need not 5 integral replacings, reduce modification difficulty and repacking cost head aspiration mechanism.
The said bearing pedestal 54 of present embodiment is provided with bearing, and said corner cover 55 is installed in the inner ring of bearing, and bearing is to be provided for reducing the frictional force between corner cover 55 and the bearing pedestal 54, reduces both wearing and tearing, increases the service life.
Said first driving mechanism of present embodiment comprises first pressure cylinder 11 that is arranged at frame 1, and the drive rod of this first pressure cylinder 11 is connected with lifting platform 31.Lifting platform 31 has upper plate and lower plate function, need not manual work and carries out the placement of PCB circuit board or receive plate work.
Said second driving mechanism of present embodiment comprises second pressure cylinder 12 that is installed in guide rail holder 41, and the drive rod of this second pressure cylinder 12 is connected with feeding slide block 45; The afterbody of said feeding slide block 45 offers screw, and the drive rod of said second pressure cylinder 12 is threaded with this screw.
Preferred embodiment be that said second pressure cylinder 12 is pneumatic cylinder.Under the control of air pressure, the drive rod of second pressure cylinder 12 is done the action of stretching out or withdrawing, thereby realizes the function that driving mechanisms control feeding slide block 45 moves around, have simple in structure, with low cost, advantage such as be swift in response, maintain easily.Certainly, said second pressure cylinder 12 can also be hydraulic cylinder, equally also can reach above-mentioned technique effect.
The below of the said feeding slide block 45 of present embodiment is provided with the slide block pressing plate 47 that is used to support feeding slide block 45, and this slide block pressing plate 47 is fixedly connected with arc-shaped guide rail 43, so that the installation and removal of feeding slide block 45.
The bottom of the said arc-shaped guide rail 43 of present embodiment is equiped with arc-shaped guide rail lid 48; Be used to stop non-the moving of foremost electronic component that be positioned at; When guaranteeing that feeding slide block 45 moves forward under the effect of second driving mechanism, that has only that an electronic component is in appointment treats the gripping position.
The top of guide slot of the said long guideway 42 of present embodiment is equiped with guide cover 49.When electronic component glides in the guide groove of long guideway 42, guide cover 49 the phenomenon of effectively having avoided electronic component generation stirring is set, guarantee the smooth feeding of electronic component.
The said elevating mechanism of present embodiment comprises cylinder block 13 that is arranged at frame 1 and the head cylinder 14 that is installed in cylinder block 13, and the upper end of said soup stick 51 is connected with the drive rod of this head cylinder 14.Under the control of air pressure, the drive rod of head cylinder 14 is done and is stretched out and the action of withdrawing, and drives soup stick 51 and move up and down, thereby realizes the rising of said suction nozzle 52 or insert action down.
The said adapter sleeve 53 of present embodiment and the upper end socket of soup stick 51; The bottom of the drive rod of said head cylinder 14 is provided with floating junction 56; The upper end of adapter sleeve 53 is equiped with connector 57, and the two ends of floating junction 56 are threaded with the bottom of the drive rod of connector 57 and head cylinder 14 respectively.Being provided with of this floating junction 56 can be played the effect of eliminating error, protection head cylinder 14, makes equipment operation steady, prolongs the useful life of equipment.
The said frame 1 of present embodiment is provided with motor seat 15, and said motor 16 is installed in motor seat 15, and motor 16 is equiped with driving wheel 17, and said corner cover 55 is equiped with driven pulley 18, and driving wheel 17 is in transmission connection with driven pulley 18.Concrete, said driving wheel 17 is in transmission connection for being with synchronously with driven pulley 18.Driving wheel 17 rotates under the effect of motor 16, and drives driven pulley 18 rotations, to realize the function that turns to of soup stick 51 and suction nozzle 52, is convenient to the assigned address of electronic component and PCB circuit board is accurately located.
The side of the said driving wheel 17 of present embodiment is provided with corner inductor 19, and driving wheel 17 is equiped with the zero-bit detection lug 6 that rotates synchronously with driving wheel 17, and this zero-bit detection lug 6 is provided with protruding detection and localization piece 61.Corner inductor 19 and zero-bit detection lug 6 are used to detect the rotational angle of driving wheel 17, so that the rotational angle of soup stick 51 and suction nozzle 52 is monitored and fed back, further improve the accuracy of electronic component, improve the plug-in unit accuracy rate.
The foregoing description is one of preferable implementation of the present invention, and in addition, the present invention can also realize by alternate manner that any conspicuous replacement is all within protection scope of the present invention under the prerequisite that does not break away from the present invention's design.

Claims (10)

1. special-shaped element inserter; Comprise frame (1), be arranged at vibrating feeder (2), slab feeding mechanism (3), feed mechanism (4) and the head aspiration mechanism (5) of frame (1); What slab feeding mechanism (3) comprised the lifting platform (31) that is movably set in frame (1) and was arranged at lifting platform (31) send panel guide (32); Frame (1) is provided with and drives first driving mechanism that lifting platform (31) moves up and down; It is characterized in that: said feed mechanism (4); Comprise guide rail holder (41) that is arranged at frame (1) and the long guideway (42) that is arranged at guide rail holder (41); The bottom of long guideway (42) is provided with arc-shaped guide rail (43), and dock with the bottom of long guideway (42) upper end of this arc-shaped guide rail (43), and the top of guide slot of arc-shaped guide rail (43) is equiped with guide rail press strip (44); The bottom of said arc-shaped guide rail (43) is provided with mobilizable feeding slide block (45), and this feeding slide block (45) offers groove (46); Comprise also being used to drive second driving mechanism that feeding slide block (45) moves that said second driving mechanism once moves and only an electronic component is transported to assigned address; Said head aspiration mechanism (5) comprises the elevating mechanism that is arranged at frame (1), the rotation angle mechanism that is arranged at frame (1), soup stick moving up and down (51) and is arranged at the suction nozzle (52) of the bottom of soup stick (51) that the upper end of this soup stick (51) is connected with elevating mechanism; The middle part of said soup stick (51) offers gas channel, and soup stick (51) is equiped with the adapter sleeve (53) of being convenient to connect gas-tpe fitting; Said rotation angle mechanism comprises the bearing pedestal (54) that is arranged at frame (1), the corner cover (55) that is installed in bearing pedestal (54) and drives the motor (16) that corner cover (55) rotates that said soup stick (51) movable set is in corner cover (55).
2. a kind of special-shaped element inserter according to claim 1 is characterized in that: said first driving mechanism comprises first pressure cylinder (11) that is arranged at frame (1), and the drive rod of this first pressure cylinder (11) is connected with lifting platform (31).
3. a kind of special-shaped element inserter according to claim 1; It is characterized in that: said second driving mechanism comprises second pressure cylinder (12) that is installed in guide rail holder (41), and the drive rod of this second pressure cylinder (12) is connected with feeding slide block (45); The afterbody of said feeding slide block (45) offers screw, and the drive rod of said second pressure cylinder (12) is threaded with this screw.
4. a kind of special-shaped element inserter according to claim 1; It is characterized in that: the below of said feeding slide block (45) is provided with the slide block pressing plate (47) that is used to support feeding slide block (45), and this slide block pressing plate (47) is fixedly connected with arc-shaped guide rail (43).
5. a kind of special-shaped element inserter according to claim 1 is characterized in that: the bottom of said arc-shaped guide rail (43) is equiped with arc-shaped guide rail lid (48).
6. a kind of special-shaped element inserter according to claim 1, it is characterized in that: the top of guide slot of said long guideway (42) is equiped with guide cover (49).
7. a kind of special-shaped element inserter according to claim 1; It is characterized in that: said elevating mechanism comprises cylinder block (13) that is arranged at frame (1) and the head cylinder (14) that is installed in cylinder block (13), and the upper end of said soup stick (51) is connected with the drive rod of this head cylinder (14).
8. a kind of special-shaped element inserter according to claim 7; It is characterized in that: the upper end socket of said adapter sleeve (53) and soup stick (51); The bottom of the drive rod of said head cylinder (14) is provided with floating junction (56); The upper end of adapter sleeve (53) is equiped with connector (57), and the two ends of floating junction (56) are threaded with the bottom of the drive rod of connector (57) and head cylinder (14) respectively.
9. a kind of special-shaped element inserter according to claim 1; It is characterized in that: said frame (1) is provided with motor seat (15); Said motor (16) is installed in motor seat (15); Motor (16) is equiped with driving wheel (17), and said corner cover (55) is equiped with driven pulley (18), and driving wheel (17) is in transmission connection with driven pulley (18).
10. a kind of special-shaped element inserter according to claim 9; It is characterized in that: the side of said driving wheel (17) is provided with corner inductor (19); Driving wheel (17) is equiped with the zero-bit detection lug (6) that rotates synchronously with driving wheel (17), and this zero-bit detection lug (6) is provided with protruding detection and localization piece (61).
CN2010106070349A 2010-12-27 2010-12-27 Irregular component plug-in machine Expired - Fee Related CN102118960B (en)

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Application Number Priority Date Filing Date Title
CN2010106070349A CN102118960B (en) 2010-12-27 2010-12-27 Irregular component plug-in machine

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Application Number Priority Date Filing Date Title
CN2010106070349A CN102118960B (en) 2010-12-27 2010-12-27 Irregular component plug-in machine

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CN102118960A CN102118960A (en) 2011-07-06
CN102118960B true CN102118960B (en) 2012-08-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105120608A (en) * 2015-08-31 2015-12-02 东莞市沃德精密机械有限公司 Full-automatic surface-mounting machine electrically connected with controller
CN105120608B (en) * 2015-08-31 2017-12-19 东莞市沃德精密机械有限公司 The full-automatic placement equipment being electrically connected with controller

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