CN112292023B - Vibrating screen and inserting machine with same - Google Patents

Vibrating screen and inserting machine with same Download PDF

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Publication number
CN112292023B
CN112292023B CN202011178134.4A CN202011178134A CN112292023B CN 112292023 B CN112292023 B CN 112292023B CN 202011178134 A CN202011178134 A CN 202011178134A CN 112292023 B CN112292023 B CN 112292023B
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CN
China
Prior art keywords
vibrating
circuit board
guide rail
slider
belt
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Active
Application number
CN202011178134.4A
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Chinese (zh)
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CN112292023A (en
Inventor
郭曼兰
刘丰华
肖文平
黄钊文
张立荣
陈丽珊
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Shunde Polytechnic
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Shunde Polytechnic
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Priority to CN202011178134.4A priority Critical patent/CN112292023B/en
Publication of CN112292023A publication Critical patent/CN112292023A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/043Feeding one by one by other means than belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The utility model discloses a vibrating screen and a plugging machine with the vibrating screen, wherein the vibrating screen comprises a vibrating motor, a screening disc and a vibrating disc, the vibrating motor, the vibrating disc, a spiral track arranged on the inner wall of the vibrating disc and a direct vibrating track connected with the spiral track, wherein terminal fixing grooves are formed in the middle parts of the spiral track and the direct vibrating track, and are used for accommodating pins of electric elements; the screening tray comprises a plurality of groups of through holes and straight rods. The inserting machine comprises a frame, a circuit board conveying mechanism, an inserting mechanism and a feeding mechanism, wherein the circuit board conveying mechanism comprises a first guide rail, a second guide rail, a first sliding block and a second sliding block, and the inserting head assembly is movably connected to the portal frame; the electric element reaches the upper part of the circuit board through the vibrating screen and the feeding pipe, and is inserted onto the circuit board through the plug-in head. The utility model can automatically and continuously carry out the inserting operation on the special-shaped device of the circuit board, thereby greatly improving the production efficiency.

Description

Vibrating screen and inserting machine with same
Technical Field
The utility model relates to the technical field of mechanical equipment, in particular to a vibrating screen and an inserting machine with the vibrating screen.
Background
Printed Circuit Board (PCB) assembly is generally divided into two types, namely automatic assembly and manual assembly according to the types of components, wherein the automatic assembly mainly carries out automatic Surface Mount Technology (SMT) assembly on surface mount components, and the manual assembly mainly carries out manual insertion on components which need to be punched and installed on the PCB. However, the existing plugging equipment generally can only plug in terminals packaged by a roll (Tape Reel), has no universality, cannot automatically and continuously feed materials when the plugging of special-shaped devices such as relays and the like is required to be carried out on a PCB, still needs manual plugging operation, cannot automatically and continuously plug in operation, and has low working efficiency.
Disclosure of Invention
The utility model aims to solve the defects of the prior art and provides a vibrating screen capable of directionally sequencing electrical elements and a plugging machine with the vibrating screen, so that feeding and plugging operations can be automatically and continuously performed on circuit board special-shaped devices.
The utility model adopts the following technical proposal to realize the aim:
the vibrating screen comprises a vibrating motor, a screening disc, a vibrating disc arranged at the bottom of the screening disc, and is characterized by further comprising a spiral track arranged on the inner wall of the vibrating disc and a direct vibrating track connected with the spiral track, wherein terminal fixing grooves are formed in the middle of the spiral track and the middle of the direct vibrating track, and the terminal fixing grooves are used for accommodating pins of electric elements; the screening tray with the vibration tray is by vibrating motor drive, the screening tray includes that a plurality of groups set up in the bottom, diameter size are satisfied with a through-hole that waits that the plug-in components passed through to and the straight-bar that sets up along vertical direction.
The utility model provides a cartridge machine with shale shaker, includes the frame, sets up circuit board conveying mechanism, cartridge mechanism and the feed mechanism in the frame, its characterized in that, circuit board conveying mechanism includes along the parallel arrangement of Y axle direction first guide rail, second guide rail, and swing joint in first slider on the first guide rail, swing joint in second slider on the second guide rail, wherein first slider with the second slider is driven through power device respectively along first guide rail with the second guide rail slides, first slider with the inboard middle part of second slider is provided with the accommodation chamber that holds the circuit board; the feeding mechanism comprises a vibrating screen, a feeding pipe connected to the output end of the vibrating screen and a reversing device arranged at the round corner of the feeding pipe, wherein the output end of the feeding pipe is provided with an upper through hole and a lower through hole which are matched with the plug-in head assembly, the lower through hole is correspondingly provided with a flip, and the end part of the flip is movably connected with the lower through hole through a reset torsion spring; the vibrating screen comprises a vibrating motor, a vibrating disc, a spiral track arranged on the inner wall of the vibrating disc and a direct vibrating track connected with the spiral track, wherein terminal fixing grooves are formed in the middle of the spiral track and the middle of the direct vibrating track, and the terminal fixing grooves are used for accommodating pins of electric elements.
The inserting mechanism comprises a portal frame and an inserting head component movably connected to the portal frame, wherein a first driving device is arranged on the portal frame along the X-axis direction, the first driving device drives the inserting head component to reciprocate on the portal frame along the X-axis, a second driving device is arranged on the inserting head component along the Z-axis direction, and the second driving device drives the inserting head component to reciprocate on the portal frame along the Z-axis.
The first sliding block is fixedly connected with the second sliding block through a connecting piece; the power device comprises a conveying belt arranged on the frame and belt pulleys arranged at two ends of the conveying belt, the belt pulleys are driven by a motor, and the conveying belt is fixedly connected with the first sliding block.
The reversing device comprises a reversing cylinder and a reversing cylinder rod arranged at the output end of the reversing cylinder.
The top of the portal frame is provided with a concave part for accommodating the first driving device, the first driving device comprises a first belt and first belt pulleys arranged at two ends of the first belt, the first belt pulleys are driven by a first motor, and the plug-in head assembly is fixedly connected with the first belt.
The plug-in head assembly comprises a connecting seat movably connected with the portal frame and a plug-in head slidingly connected with the connecting seat.
The second driving device comprises an air cylinder and an air cylinder rod, wherein the air cylinder is fixedly connected to the connecting seat, and the air cylinder rod penetrates through the connecting seat to be fixedly connected with the plug-in mounting head.
The beneficial effects achieved by adopting the technical proposal of the utility model are as follows:
according to the utility model, the directional ordering of the electric elements in front of the inserted circuit board is realized through the terminal fixing groove on the vibrating screen, and the circuit board conveying mechanism and the inserting mechanism are arranged on the rack, so that the circuit board can be conveyed along the Y-axis direction and continuously inserted, the inserting efficiency is greatly improved, meanwhile, the first driving device and the second driving device accurately control the processing track of the inserting head assembly in the X-axis direction and the Z-axis direction, and the running reliability of the system is improved; by arranging the feeding mechanism, the continuous feeding of the electric elements is realized, the electric elements are inserted by hands, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of a feeding tube according to the present utility model.
Fig. 3 is a schematic top view of a circuit board conveying mechanism according to the present utility model.
Fig. 4 is a schematic view of a cross-sectional structure in A-A direction in fig. 3.
Fig. 5 is a schematic top view of the plugging mechanism provided by the utility model.
Fig. 6 is a schematic view of a cross-sectional structure in the direction B-B in fig. 5.
Fig. 7 is a schematic structural view of a vibrating screen provided by the utility model.
Fig. 8 is an exploded view of fig. 7.
Fig. 9 is a schematic diagram of the operation of the terminal fixing groove according to the present utility model.
Reference numerals illustrate: 1. the device comprises a frame, 2, a circuit board conveying mechanism, 2-1, a first guide rail, 2-2, a second guide rail, 2-3, a first sliding block, 2-4, a second sliding block, 2-5, a containing cavity, 2-6, a connecting piece, 3, a terminal inserting mechanism, 3-1, a portal frame, 3-2, an inserting head component, 3-2-1, a connecting seat, 3-2, an inserting head, 4, a terminal feeding mechanism, 4-2, a feeding pipe, 4-3, an upper through hole, 4-4, a lower through hole, 4-5, a flip cover, 4-6, a reset torsion spring, 5, a power device, 5-1, a conveying belt, 5-2 and a belt pulley, 6, a first driving device, 6-1, a first belt, 6-2, a first belt pulley, 7, a second driving device, 7-1, a cylinder, 7-2, a cylinder rod, 8, a terminal reversing device, 8-1, a reversing cylinder, 8-2, a reversing cylinder rod, 9, a vibrating screen, 9-1, a screening disc, 9-1-1, a through hole, 9-1-2, a straight rod, 9-2, a vibrating disc, 9-2-1, a spiral track, 9-2-2, a direct vibration track, 9-2-3, a terminal fixing groove, 10, a relay, 10-1, a relay main body, 10-2 and pins.
Detailed Description
The present technical solution is described in detail below with reference to specific embodiments.
As shown in fig. 1-6, the utility model is an electrical component inserting machine with a vibrating screen, comprising a frame 1, a circuit board conveying mechanism 2, an inserting mechanism 3 and a feeding mechanism 4 which are arranged on the frame 1, wherein the circuit board conveying mechanism 2 comprises a first guide rail 2-1, a second guide rail 2-2 which are arranged in parallel along the Y-axis direction, a first slide block 2-3 which is movably connected to the first guide rail 2-1, and a second slide block 2-4 which is movably connected to the second guide rail 2-2, wherein the first slide block 2-3 and the second slide block 2-4 are driven by a power device 5 to slide along the first guide rail 2-1 and the second guide rail 2-2 respectively, and a containing cavity 2-5 for containing a circuit board is arranged in the middle of the inner side of the first slide block 2-3 and the second slide block 2-4;
the inserting mechanism 3 comprises a portal frame 3-1 and an inserting head assembly 3-2 movably connected to the portal frame 3-1, wherein a first driving device 6 is arranged on the portal frame 3-1 along the X-axis direction, the first driving device 6 drives the inserting head assembly 3-2 to reciprocate on the portal frame 3-1 along the X-axis, a second driving device 7 is arranged on the inserting head assembly 3-2 along the Z-axis direction, and the second driving device 7 drives the inserting head assembly 3-2 to reciprocate on the portal frame 3-1 along the Z-axis;
the feeding mechanism 4 comprises a vibrating screen 9, a feeding pipe 4-2 connected to the output end of the vibrating screen 9, and a reversing device 8 arranged at the round corner of the feeding pipe 4-2, wherein an upper through hole 4-3 and a lower through hole 4-4 matched with the plug-in head assembly 3-2 are arranged at the output end of the feeding pipe 4-2, a flip cover 4-5 is correspondingly arranged at the lower through hole 4-4, and the end part of the flip cover 4-5 is movably connected with the lower through hole 4-4 through a reset torsion spring 4-6.
More specifically, as shown in fig. 7 to 8, the vibrating screen 9 includes a vibrating motor (not shown), a screening tray 9-1, and a vibrating tray 9-2 provided at the bottom of the screening tray 9-1, the screening tray 9-1 and the vibrating tray 9-2 being driven by the vibrating motor.
More specifically, the screening tray 9-1 includes a plurality of groups of through holes 9-1-1 provided at the bottom and having a diameter smaller than that of one through hole through which the card to be inserted passes, and straight bars 9-1-2 provided in the vertical direction.
More specifically, the vibration disk 9-2 includes a spiral track 9-2-1 disposed on an inner wall of the vibration disk, and a direct vibration track 9-2-2 connected to the spiral track, wherein terminal fixing grooves 9-2-3 are disposed in middle portions of the spiral track and the direct vibration track.
In the actual production process, because the relay (terminal) belongs to the special-shaped piece, only bulk packaging needs to be carried out by hand for inserting and feeding, and the vibrating screen 9 is adopted for automatic sequencing and feeding to improve the efficiency. In this embodiment, a large number of relays (terminals) are placed in the sieving plate 9-1, and since the relay 10 includes the relay body 10-1 and the pins 10-2, staggered agglomeration of pins between the relays easily occurs in the vibration process, and the agglomerated relays cannot enter the terminal fixing groove in the vibration plate 9-2, which easily causes blockage to affect the discharging efficiency. Therefore, through the arrangement of the through holes 9-1-1 and the straight rods 9-1-2 on the screening disc 9-1, the feeding speed of the relay into the vibration disc is controlled, wherein the straight rods 9-1-2 have the function of scattering the relays which are agglomerated in a staggered manner in the vibration process, and the single relay falls into the vibration disc from the through holes 9-1-1, so that the discharging efficiency is improved.
As shown in fig. 9, describing the working principle of the vibration plate 9-2, the relay rolls in the vibration plate under the driving of the vibration motor, and since the width of the relay body 10-1 is larger than that of the terminal fixing groove 9-2-3, the relay body 10-1 cannot be fixed in the terminal fixing groove, and only when the pin 10-2 falls into the terminal fixing groove, the relay in the vibration plate is conveyed on the spiral track and the direct vibration track, wherein the relay body 9-1 is positioned at the upper part of the terminal fixing groove, and the pin 9-2 extends into the terminal fixing groove, so that the relay cannot fall out of the track during the vibration conveying process, and keeps the downward state of the pin until the pin is conveyed into the feeding pipe.
More specifically, the reversing device 8 includes a reversing cylinder 8-1, and a reversing cylinder rod 8-2 disposed at an output end of the reversing cylinder 8-1, wherein the reversing cylinder rod pushes an electrical component in the feeding pipe to move toward the output end of the feeding pipe, an upper through hole and a lower through hole corresponding to the plug-in head assembly are disposed at an end of the feeding pipe, when the plug-in head assembly performs a downward plug-in action, the electrical component is pressed downward, the flip cover is opened, so that the electrical component is plugged onto the circuit board, when the plug-in head assembly resets upward, the flip cover resets and closes under the action of a reset torsion spring, and the next electrical component is pushed to the position of the lower through hole, so as to realize reversing and continuous feeding of the electrical component in the feeding pipe.
More specifically, the first sliding block 2-3 is fixedly connected with the second sliding block 2-4 through the connecting piece 2-6, so that the first sliding block and the second sliding block can keep synchronous operation in the process of conveying the circuit board, and the positioning accuracy of the circuit board is improved; the power device 5 comprises a conveying belt 5-1 arranged on the frame 1 and belt pulleys 5-2 arranged at two ends of the conveying belt 5-1, wherein the belt pulleys are driven by a motor, the conveying belt 5-1 is fixedly connected with the first sliding block 2-3, and the first sliding block and the second sliding block are driven to realize continuous conveying of the circuit board along the Y axis through reciprocating rotation of the conveying belt.
More specifically, the top of the portal frame 3-1 is provided with a concave portion for accommodating the first driving device 6, the first driving device 6 comprises a first belt 6-1 and first belt pulleys 6-2 arranged at two ends of the first belt, the first belt pulleys are driven by a first motor, the plug-in head assembly 3-2 is fixedly connected with the first belt 6-1, and the first belt drives the plug-in head assembly to reciprocate on the portal frame along the X axis.
More specifically, the plug assembly 3-2 includes a connection seat 3-2-1 movably connected to the gantry 3-1, and a plug 3-2-2 slidably connected to the connection seat 3-2-1.
More specifically, the second driving device 7 includes a cylinder 7-1 and a cylinder rod 7-2, the cylinder 7-1 is fixedly connected to the connecting seat 3-2-1, the cylinder rod 7-2 passes through the connecting seat 3-2-1 and is fixedly connected with the plug-in head 3-2, and the plug-in head is pushed by the cylinder rod to realize the plug-in action in the Z-axis direction.
More specifically, the bottom of the guide rail is provided with a photoelectric sensor for visual positioning of the circuit board, at the stage of design and manufacture of the circuit board, a manufacturer usually sets a copper positioning circle on the board as a positioning standard for welding subsequent devices and cutting circuits, the copper positioning circle is also called a datum point or Mark point, a common measurable point is provided for all steps in the assembly process, each device used in assembly can be guaranteed to accurately position a circuit pattern, the photoelectric sensor detects the Mark point on the circuit board in the conveying process of the circuit board, and when the circuit board reaches a specified position, the circuit board conveying mechanism stops running and inserts special-shaped pieces through the inserting mechanism.
More specifically, the power device 5, the first driving device 6, the second driving device 7, the reversing device 8 and the photoelectric sensor are all electrically connected with a PLC control system; the PLC control system is provided with an alarm mechanism.
In this embodiment, the present utility model further provides a path memory control method, after the belt device starts running steadily, before each track is processed (i.e. in the X-axis, Y-axis and Z-axis directions), the motion track of the special-shaped device is manually operated, and the position and pulse value are recorded; after zeroing, the pulse value is preset in a memory of the PLC control system and the model is edited, different types of special-shaped devices correspond to different models, and after machining is started, the system is adjusted into a machining track and is executed according to preset parameters.
According to the utility model, the motion controller in the PLC control system is used as a carrier, the requirement of the processing system on high real-time performance is met structurally, the processing actions are all operated under the control of the motion controller, and the accuracy and reliability of the motion trail are realized. The system is provided with an alarm mechanism, when the memory path does not reach the preset position, the buzzer alarms, the equipment stops running, and the defective product production line is prevented.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which falls within the scope of the present utility model.

Claims (6)

1. The utility model provides a cartridge machine with shale shaker, includes the frame, sets up circuit board conveying mechanism, cartridge mechanism and the feed mechanism in the frame, its characterized in that, circuit board conveying mechanism includes along the parallel arrangement of Y axle direction first guide rail, second guide rail, and swing joint in first slider on the first guide rail, swing joint in second slider on the second guide rail, wherein first slider with the second slider is driven through power device respectively along first guide rail with the second guide rail slides, first slider with the inboard middle part of second slider is provided with the accommodation chamber that holds the circuit board; the feeding mechanism comprises a vibrating screen, a feeding pipe connected to the output end of the vibrating screen and a reversing device arranged at the round corner of the feeding pipe, wherein the output end of the feeding pipe is provided with an upper through hole and a lower through hole which are matched with the plug-in head assembly, the lower through hole is correspondingly provided with a flip, and the end part of the flip is movably connected with the lower through hole through a reset torsion spring; the vibrating screen comprises a vibrating motor, a vibrating disc, a screening disc, a spiral track arranged on the inner wall of the vibrating disc and a direct vibrating track connected with the spiral track, wherein terminal fixing grooves are formed in the middle of the spiral track and the middle of the direct vibrating track, and the terminal fixing grooves are used for accommodating pins of electric elements; the screening disc and the vibrating disc are driven by the vibrating motor, and the screening disc comprises a plurality of groups of through holes which are arranged at the bottom and have diameters which are smaller than those of through holes through which one to-be-inserted piece passes, and straight rods which are arranged along the vertical direction; the reversing device comprises a reversing cylinder and a reversing cylinder rod arranged at the output end of the reversing cylinder, and the reversing cylinder rod pushes electric elements in the feeding pipe to move towards the output end of the feeding pipe.
2. The electrical component feeding and inserting machine according to claim 1, wherein the inserting mechanism comprises a portal frame and an inserting head assembly movably connected to the portal frame, wherein a first driving device is arranged on the portal frame along the X axis direction and drives the inserting head assembly to reciprocate on the portal frame along the X axis, a second driving device is arranged on the inserting head assembly along the Z axis direction and drives the inserting head assembly to reciprocate on the portal frame along the Z axis.
3. The electrical component feeding and inserting machine as set forth in claim 2, wherein said first slider is fixedly connected with said second slider by a connecting member; the power device comprises a conveying belt arranged on the frame and belt pulleys arranged at two ends of the conveying belt, the belt pulleys are driven by a motor, and the conveying belt is fixedly connected with the first sliding block.
4. An electrical component feeding and inserting machine according to claim 3, wherein the top of the portal frame is provided with a concave part for accommodating the first driving device, the first driving device comprises a first belt and first belt pulleys arranged at two ends of the first belt, the first belt pulleys are driven by a first motor, and the inserting head assembly is fixedly connected with the first belt.
5. An electrical component feeding and inserting machine as set forth in claim 4, wherein said plug assembly comprises a connector movably connected to said portal frame and a plug slidably connected to said connector.
6. An electrical component feeding and plugging machine as set forth in claim 5, wherein said second driving means comprises a cylinder fixedly connected to said connecting base and a cylinder rod fixedly connected to said plugging head through said connecting base.
CN202011178134.4A 2020-10-29 2020-10-29 Vibrating screen and inserting machine with same Active CN112292023B (en)

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CN112292023B true CN112292023B (en) 2023-07-14

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