CN107033992A - 一种青铜合金旋压加工工艺润滑剂组合物 - Google Patents

一种青铜合金旋压加工工艺润滑剂组合物 Download PDF

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CN107033992A
CN107033992A CN201610963543.2A CN201610963543A CN107033992A CN 107033992 A CN107033992 A CN 107033992A CN 201610963543 A CN201610963543 A CN 201610963543A CN 107033992 A CN107033992 A CN 107033992A
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lubricant composition
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黄福川
李康春
韦开焕
马骁飞
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Guangxi University
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Abstract

本发明公开了一种青铜合金旋压加工工艺润滑剂组合物，采用68号液压油作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、抗泡剂、防锈剂、粘附剂、填充剂、分散剂等。本发明的组合物具有良好的扩散性、浸润性和流动性、承载能力、润滑性、冷却性、防锈性、防腐性，油膜强度大，有利于提高工件表面质量，延长模具使用寿命以及使用清洗方便。

Description

一种青铜合金旋压加工工艺润滑剂组合物
技术领域
本发明一种青铜合金旋压加工工艺润滑剂组合物属于金属加工润滑剂领域。
背景技术
青铜是是金属冶铸史上最早的合金，在纯铜(红铜)中加入锡或铅的合金，有特殊重要性和历史意义。青铜是现代人给予的名字，古时青铜是黄色偏红，而埋在土里后颜色因氧化而青灰，称为青铜。与纯铜(红铜)相比，青铜强度高且熔点低(25％的锡冶炼青铜，熔点就会降低到800℃。纯铜(红铜)的熔点为1083℃)。青铜铸造性好，耐磨且化学性质稳定。
旋压技术起源于古代制陶工艺。是一种综合了锻造、挤压、拉件、弯曲、环轧、横轧和滚挤等工艺特点的少无切削加工的先进工艺。通常将金属简坯、平板毛坯或预制坯用尾顶顶紧在旋压机模上，由主轴带动芯棒和坯料旋转；同时旋压轮从毛坯一侧将材料挤压在旋转的芯模上，使材料产生逐点连续的塑性变形，从而获得各种母线形状的空心旋转体零件。根据旋压加工过程中的毛坯厚度变化情况，把旋压工艺分为普通旋压和强力旋压两种，即普通旋压和强力旋压。
普通旋压简称普旋。普旋过程中毛坯的厚度基本保持不变，成形主要依靠坯料沿圆周的收缩及沿半径方向上伴长不变形来实现。其主要特征是在成形过程中，可以明显看出坯料外径的变化。普通旋压的基本方式有：拉深旋压(拉旋)、缩径旋压(缩旋)和扩径旋压(扩旋)等三种。
发明内容
发明要解决的技术问题是提供一种具具有良好的扩散性、浸润性和流动性、承载能力、润滑性、冷却性、防锈性、防腐性，油膜强度大，有利于提高工件表面质量，延长模具使用寿命以及使用清洗方便的青铜合金旋压加工工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种青铜合金旋压加工工艺润滑剂组合物，采用68号液压油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的含铜抗氧剂T542和50％的2,6-二叔丁基混合酚T502复合。
金属减活剂是质量比50％的苯三唑衍生物T551和50％的噻二唑衍生物T561复合。
油性剂是棉籽油；摩擦改进剂是烷基磷酸酯。极压剂是硼化磷酸酯T3011；抗磨剂是氯化石蜡T301。抗泡剂是甲基硅油。
防锈剂是质量比50％的苯并三氮唑T706和50％的石油磺酸钡T701复合。
粘附剂是聚异丁烯T603C；填充剂是全精炼石蜡60号。分散剂是硼化聚二丁酰亚胺T161。
本发明的优点在于：本发明的组合物具有良好的扩散性、浸润性和流动性、承载能力、润滑性、冷却性、防锈性、防腐性，油膜强度大，有利于提高工件表面质量，延长模具使用寿命以及使用清洗方便。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例1产品的主要理化指标：
实施例2产品的主要理化指标：
实施例3产品的主要理化指标：

Claims (6)

1.一种青铜合金旋压加工工艺润滑剂组合物，其特征在于：采用68号液压油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.03％～0.1％ 金属减活剂 0.05％～0.2％ 油性剂 4.0％～8.0％ 摩擦改进剂 1.0％～3.0％ 极压剂 2.0％～4.0％ 抗磨剂 3.0％～6.0％ 抗泡剂 10～30ppm 防锈剂 0.03％～0.1％ 粘附剂 2.0％～6.0％ 填充剂 2.0％～6.0％ 分散剂 1.0％～4.0％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种青铜合金旋压加工工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的含铜抗氧剂T542和50％的2,6-二叔丁基混合酚T502复合；金属减活剂是质量比50％的苯三唑衍生物T551和50％的噻二唑衍生物T561复合。
3.如权利要求1所述的一种青铜合金旋压加工工艺润滑剂组合物，其特征在于油性剂是棉籽油；摩擦改进剂是烷基磷酸酯。
4.如权利要求1所述的一种青铜合金旋压加工工艺润滑剂组合物，其特征在于极压剂是硼化磷酸酯T3011；抗磨剂是氯化石蜡T301。
5.如权利要求1所述的一种青铜合金旋压加工工艺润滑剂组合物，其特征在于抗泡剂是甲基硅油；防锈剂是质量比50％的苯并三氮唑T706和50％的石油磺酸钡T701复合。
6.如权利要求1所述的一种青铜合金旋压加工工艺润滑剂组合物，其特征在于粘附剂是聚异丁烯T603C；填充剂是全精炼石蜡60号；分散剂是硼化聚二丁酰亚胺T161。
CN201610963543.2A 2016-11-04 2016-11-04 一种青铜合金旋压加工工艺润滑剂组合物 Withdrawn CN107033992A (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139541A (zh) * 2006-09-08 2008-03-12 刘延鹏 一种盾构掘进机的盾尾密封油脂
CN104862056A (zh) * 2015-06-05 2015-08-26 广西大学 冷旋压铜合金管润滑剂组合物
CN104987943A (zh) * 2015-07-20 2015-10-21 广西大学 高温精密模锻碳钢润滑剂组合物

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101139541A (zh) * 2006-09-08 2008-03-12 刘延鹏 一种盾构掘进机的盾尾密封油脂
CN104862056A (zh) * 2015-06-05 2015-08-26 广西大学 冷旋压铜合金管润滑剂组合物
CN104987943A (zh) * 2015-07-20 2015-10-21 广西大学 高温精密模锻碳钢润滑剂组合物

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Title
（美）鲁德尼克主编，李华峰等译: "《润滑剂添加剂化学与应用》", 31 July 2006, 中国石化出版社 *
欧风: "《石油产品应用技术手册》", 30 June 1998, 中国石化出版社 *

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Application publication date: 20170811