CN106988014A - 防染巾的制造方法及吸色剂 - Google Patents

防染巾的制造方法及吸色剂 Download PDF

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CN106988014A
CN106988014A CN201710140151.0A CN201710140151A CN106988014A CN 106988014 A CN106988014 A CN 106988014A CN 201710140151 A CN201710140151 A CN 201710140151A CN 106988014 A CN106988014 A CN 106988014A
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fabric
resist printing
manufacture method
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蔡国妹
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Shanghai Institute Of Chemical Technology Co Ltd Zhen
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Abstract

本发明公开了一种防染巾的制造方法及吸色剂,包括:木桨纤维送入开松箱中;开松混合后的木桨纤维送入梳理机;梳理后的纤维送入铺网机;对网状结构的面料进行牵伸成型;对牵伸后的木桨面料与PP网进行水刺复合;用轧辊脱水;对轧辊脱水后的面料烘干;面料打卷;进行吸色剂的处理;烘干;进行固着剂的处理;烘干,打卷。本发明通过改进吸色布的生产工艺,扩大了防染巾的应用范围,提高了防染巾对各种褪色面料的洗涤液中染料的吸附速度和饱和度,可以使用木浆纤维作为主要原料,降低生产成本,制造出的防染巾具有明显的抗菌作用,无需再添加液体抗菌液,即能起到抗菌作用。

Description

防染巾的制造方法及吸色剂
技术领域
本发明涉及轻化工技术领域,特别是涉及防染巾的制造方法,及用于该方法的吸色剂、木浆纤维及PP材料。
背景技术
在日常生活的衣物清洗中,一般都是将所有需要洗涤的衣物一起放置于洗衣机中,然后加水搅拌或滚筒式洗涤。由于是所有衣物放在一起,因此,如果有容易掉色的衣物,从这些易掉色的衣物上脱落下来的染料就会分散在水中,串染其他白色或浅色的衣物,从而导致被染衣物的外观严重损毁。
为了解决衣物串色的问题,目前市场上出现了一种新型的吸色布,洗衣服时,只要在洗衣机中放入几片吸色布,与需要洗涤的衣物一起洗,从易掉色衣物上脱落的染料就会被吸色布吸附掉,从而避免了其他的衣物被染色。
目前,吸色布的常规生产工艺是:第一步,先在装有粘胶纤维的高温染色机中缓慢加入化学吸色助剂,缓慢升温到70℃,保温40~50分钟,然后反复排液、水洗(目的是洗掉没有与粘胶纤维结合的吸色基团,消除吸色布的异味,并防止吸色布烘干之后发黄),最后在100~120℃下烘干;第二步,加30%涤纶纤维,与第一步处理好的粘胶纤维开松混合,梳理均匀后,进行交/直铺网、牵伸、预湿处理、正反水刺工艺处理,最后在150~180℃下烘干,卷绕;第三步,将制作好的吸色布切割、折叠成要求的尺寸。例如,申请号为201310020353.3的中国专利申请提出的一种吸色纤维及吸色非织造布的制备方法,该方法首先用碱性的阳离子纤维素醚水溶液处理粘胶纤维,然后将处理好的聚季胺盐粘胶纤维干燥,加≦40%涤纶短纤维开松混合,梳理,交/直铺网,固网成布,最后切割成要求的尺寸。这种工艺方法存在的主要问题是:1)产品的生产成本高。第一步用化学品处理粘胶纤维,不仅工艺流程复杂,而其需要在较高的温度下进行,并需要反复水洗、排液,因此会消耗大量的水电,造成能源的浪费。2)产品的使用范围比较单一,用该方法生产出来的吸色无纺布通常只能解决棉质衣物的串色问题,而无法解决洗衣过程中由涤纶材质的衣物造成的串色问题。
上海研蓁化工科技有限公司于2016年申请了一种新的吸色布的制造方法专利,申请号为201610996963.0,该方法生产的吸色布虽然对能吸附的染料品种有所增加,但是吸附的速度和饱和度不够,从而造成在洗衣过程中需要增加吸色布的使用量来达到防染效果,增加了消费者的使用成本,而且这种工艺的吸色片无明显抗菌作用。
发明内容
本发明要解决的技术问题之一是提供一种洗衣防染巾的制造方法,它不仅工艺简单、成本低,而且可以扩大防染巾的应用范围,洗衣过程中无需再添加液体抗菌液,即能起到抗菌作用。
为解决上述技术问题,本发明的防染巾的制造方法,步骤包括:
1)将木桨纤维送入开松箱中,混合均匀;
2)将开松混合后的木桨纤维送入梳理机,梳理均匀;
3)将梳理后的纤维送入铺网机,铺成网状结构的松散面料;
4)对网状结构的面料进行牵伸成型;
5)对牵伸后的木桨面料与PP网进行水刺复合;
6)用轧辊脱水;
7)对轧辊脱水后的面料烘干;
8)烘干后,将面料打卷;
9)将经步骤8)处理后的面料在定型后整理机上进行吸色剂处理;
10)烘干;
11)将经步骤10)的面料在定型后整理机上进行固着剂处理;
12)烘干,打卷
13)将打卷按照尺寸要求进行分切折叠,装盒。
上述的防染巾的制造方法,其中:
1.步骤5),木桨纤维的优选比例为70%-80%,PP网的优选比例为20%-30%。
2.步骤9),步骤11)的优选处理工艺可以选择一浸一轧的方式,二浸一轧的方式,喷雾方式,带浆辊的方式等的任一种处理方式。当然也包括能够实现本发明效果的其他处理方式
3.步骤9),吸色剂的优选配方为:吸色助剂和水,优选配比为:每升水加300~400克吸色助剂。其中,吸色助剂优选配方为:聚氮杂环丙烷和去离子水,优选比例为:聚氮杂环丙烷20%~25%,去离子水75%~80%。
4.步骤11),固着剂的优选配方为:二甲基二烯丙基氯化铵,二烯丙基胺,和水,优选配比为:二甲基二烯丙基氯化铵70~80%,二烯丙基胺5~10%,水10%~25%。
本发明要解决的技术问题之二是提供用于上述防染巾制造方法的吸色剂、固着剂的配方以及使用的木浆纤维及PP材料。
该吸色剂中包含有:吸色助剂和水。其中,吸色助剂的配方中含有聚氮杂环丙烷20%-25%,去离子水75%-80%。吸色剂中吸色助剂和水的配比为每升水加300~400克吸色助剂。
该固着剂中包含有:二甲基二烯丙基氯化铵70-80%,二烯丙基胺5-10%,水10%-25%。
本发明相对于现有技术具有如下有益效果:
本发明通过改进吸色布的生产工艺,一方面提高了防染巾对各种褪色面料的洗涤液中染料的吸附速度和饱和度,可以使用木浆纤维作为主要原料,降低生产成本(木桨:9000-1000每吨,粘胶:18000-19000每吨),还使该防染巾带有明显抗菌作用
附图说明
图1为本发明的防染巾与申请号为201610996963.0的吸色布的吸色饱和度比较表。
图2为本发明的防染巾与申请号为201610996963.0的吸色布的吸色速度比较表。
具体实施方式
实施例1
一、配制吸色助剂
将聚氮杂环丙烷20%-25%(本实施例使用品牌:Herst,规格:ATB9800,也可以选用其他品牌规格)、去离子水75%-80%放入反应釜中,开启搅拌器,在100~120转/分钟转速下,搅拌120分钟,制备成吸色助剂。
二、制造防染巾
防染巾生产线的车速为50米/分钟。
1.将木桨纤维送入开松箱,混合均匀后,送入梳理机,将纤维梳理均匀。
2.将梳理后的纤维送入铺网机,铺成一层层网状结构的松散面料。
3.对网状结构的面料进行牵伸成型,使面料均匀度达到最佳。
4.用带孔滚筒或夹持式输网帘对成型纤网进行预加湿处理。
5.送入水刺机,与PP网用正反水刺工艺对纤网进行加固。让水刺头喷水板的喷水孔喷射出多股微细水射流,垂直射向纤网,使纤网中的一部分表层纤维发生移位,包括向纤网反面的垂直运动,当水流穿过纤网后,受到拖网帘或转鼓的反弹作用,会以不同的方位散射到纤网的反面,在水射流直接冲击和反弹水流的双重作用下,使PP网和木浆布复合紧密,达到在洗涤过程中不掉落短绒毛的效果。
6.将面料送入烘干机烘干。
7.将烘干后的面料送入后整理定型机的轧槽,浸到吸色剂中进行处理,然后借助轧槽的轧辊脱除面料中的大部分水(带液率100%)。轧槽中的吸色剂的配比为:吸色助剂300~400克每升水。
8.将面料送入100~150℃的烘箱中,烘干2-3分钟。
9.将烘干后的面料再次送入后整理定型机的轧槽,浸到固着剂中进行处理,然后借助轧槽的轧辊脱除面料中的大部分水(带液率100%)。轧槽中的固着剂的配比为:固着剂30~40克每升水。
10.将经过固着剂处理后的面料进行烘干,温度为100~150℃
11.打卷,切割和折叠,最后装盒。
三、防染效果对比
用以下方法检测本实施例制造的防染巾与市场上现有的吸色布的防染效果:
将100克全棉陪洗白布,3克防染巾,50克褪色面料(包括全棉红色面料,涤纶、氨纶红色面料和牛仔面料,进行分开洗涤)和4升水放入小型洗衣机中进行洗涤,比较陪洗白布的沾色情况。
1.全棉红色面料的褪色(洗涤后陪洗布沾色情况)
2.涤纶、氨纶红色面料的褪色(洗涤后陪洗布沾色情况)
3.牛仔面料的褪色(洗涤后陪洗布沾色情况)
实施例2
一、配制吸色助剂
将聚氮杂环丙烷20%-25%(本实施例使用品牌:Herst,规格:ATB9800,也可以选用其他品牌规格)、去离子水75%-80%放入反应釜中,开启搅拌器,在100~120转/分钟转速下,搅拌120分钟,制备成吸色助剂。
二、制造防染巾
防染巾生产线的车速为50米/分钟。
1.将木桨纤维和粘胶纤维送入开松箱,混合均匀后,送入梳理机,将纤维梳理均匀。
2.将梳理后的纤维送入铺网机,铺成一层层网状结构的松散面料。
3.对网状结构的面料进行牵伸成型,使面料均匀度达到最佳。
4.用带孔滚筒或夹持式输网帘对成型纤网进行预加湿处理。
5.送入水刺机,用正反水刺工艺对纤网进行加固。让水刺头喷水板的喷水孔喷射出多股微细水射流,垂直射向纤网,使纤网中的一部分表层纤维发生移位,包括向纤网反面的垂直运动,当水流穿过纤网后,受到拖网帘或转鼓的反弹作用,会以不同的方位散射到纤网的反面,在水射流直接冲击和反弹水流的双重作用下,使PP网和木浆布复合紧密,达到在洗涤过程中不掉落短绒毛的效果。
6.将面料送入烘干机烘。
7.将烘干后的面料送入后整理定型机的轧槽,浸到吸色剂中进行处理,然后借助轧槽的轧辊脱除面料中的大部分水(带液率100%)。轧槽中的吸色剂的配比为:吸色助剂300~400克每升水。
8.将面料送入100~150℃的烘箱中,烘干2-3分钟。
9.将烘干后的面料再次送入后整理定型机的轧槽,浸到固着剂中进行处理,然后借助轧槽的轧辊脱除面料中的大部分水(带液率100%)。轧槽中的固着剂的配比为:固着剂30~40克每升水。
10.将经过固着剂处理后的面料进行烘干,温度为100~150℃
11.打卷,切割和折叠,最后装盒。
三、防染效果对比
用以下方法检测本实施例制造的防染巾与市场上现有的吸色布的防染效果:
将100克全棉陪洗白布,3克防染巾,50克褪色面料(包括全棉红色面料,涤纶、氨纶红色面料和牛仔面料,进行分开洗涤)和4升水放入小型洗衣机中进行洗涤,比较陪洗白布的沾色情况。
1.全棉红色面料的褪色(洗涤后陪洗布沾色情况)
2.涤纶、氨纶红色面料的褪色(洗涤后陪洗布沾色情况)
3.牛仔面料的褪色(洗涤后陪洗布沾色情况)

Claims (9)

1.一种防染巾的制造方法,其特征在于,包括如下步骤:
1)将木桨纤维送入开松箱中,混合均匀;
2)将开松混合后的木桨纤维送入梳理机,梳理均匀;
3)将梳理后的纤维送入铺网机,铺成网状结构的松散面料;
4)对网状结构的面料进行牵伸成型;
5)对牵伸后的木桨面料与PP网进行水刺复合;
6)用轧辊脱水;
7)对轧辊脱水后的面料烘干;
8)烘干后,将面料打卷;
9)将经步骤8)处理后的面料在定型后整理机上进行吸色剂的处理;
10)烘干;
11)将经步骤10)的面料在定型后整理机上进行固着剂的处理;
12)烘干,打卷。
2.根据权利要求1所述的防染巾的制造方法,其特征在于:步骤5),木桨纤维的比例为70%~80%,PP的比例为20%~30%。
3.根据权利要求2所述的防染巾的制造方法,其特征在于,步骤9),步骤11),的处理工艺可以是一浸一轧,二浸一,喷雾,带浆辊的处理方式中的任一种。
4.根据权利要求3所述的防染巾的制造方法,其特征在于,步骤9),所述吸色剂中包含有:吸色助剂和水。
5.根据权利要求4所述的防染巾的制造方法,其特征在于:吸色助剂和水的配比为每升水加300~400克吸色助剂。
6.根据权利要求4所述的防染巾的制造方法,其特征在于,所述吸色助剂的配方中包括有:聚氮杂环丙烷,去离子水。
7.根据权利要6所述的防染巾的制造方法,其特征在于,所述吸色助剂的配方中包括有:聚氮杂环丙烷20%~25%,去离子水75%~80%。
8.根据权利要求1至7中任一权利要求所述的防染巾的制造方法,其特征在于,步骤11),所述固着剂中包含有:二甲基二烯丙基氯化铵,二烯丙基胺,水。
9.根据权利要求8所述的防染巾的制造方法,其特征在于,步骤11)所述固着剂中包含有:二甲基二烯丙基氯化铵70~80%,二烯丙基胺5~10%,水10%~25%。
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