CN106602387B - A kind of Wiring harness connector is assembled into one machine - Google Patents
A kind of Wiring harness connector is assembled into one machine Download PDFInfo
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- CN106602387B CN106602387B CN201710072282.XA CN201710072282A CN106602387B CN 106602387 B CN106602387 B CN 106602387B CN 201710072282 A CN201710072282 A CN 201710072282A CN 106602387 B CN106602387 B CN 106602387B
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- harness
- connector
- clamper
- threading
- charging
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- 238000012546 transfer Methods 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 118
- 238000001514 detection method Methods 0.000 claims description 27
- 230000009471 action Effects 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 238000007747 plating Methods 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 23
- 230000000694 effects Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/22—Bases, e.g. strip, block, panel
- H01R9/223—Insulating enclosures for terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
A kind of Wiring harness connector is assembled into one machine, it is characterised in that: is successively arranged harness charging in the rack and beats end system, threads and tighten package system；It includes for being automatically performed the harness charging cutting means of harness charging, severing, end peeling, the first transfer device for the Wiring harness terminal attachment device of automatic connection cord beam end and connecting terminal and for shifting harness that end system is beaten in harness charging；It includes the threading attachment device penetrated harness in connector perforation, the second transfer device tightened the nut tightening device of connector top nut and be used to shift harness and connector that the threading, which tightens package system,.The advantage is that can be sequentially completed harness charging automatically, severing, peeling, beat end, then penetrates connector, tightens nut, discharging, realizes automatic assembly line operation, reduce manual operation, improve working efficiency, reduce cost of labor.
Description
Technical field
The present invention relates to a kind of automatically processing device, it is assembled into one machine more particularly to a kind of Wiring harness connector.
Background technique
Photovoltaic junction box is the solar cell array constituted between solar cell module and solar charging electric control dress
Connector between setting.It is the cross-cutting comprehensive design that collection electrical design, a Machine Design are combined with material science.
Photovoltaic junction box is made of box body, harness, connector three parts, and harness severing peeling is first beaten end by when assembling, so
After connect connector, finally by connector installation with box body on.Existing photovoltaic junction box assembling, which mostly uses greatly, manually grasps
Make, working efficiency is low, high labor cost.
Summary of the invention
In order to overcome the shortcomings of background technique, the present invention provides a kind of Wiring harness connector and is assembled into one machine, solves existing line
The problem of assembly and connection of beam and connector, is realized by manual hand manipulation, and working efficiency is low, high labor cost.
The technical solution adopted in the present invention: a kind of Wiring harness connector is assembled into one machine, including rack, in the rack according to
It is secondary to beat end system equipped with harness charging, thread and tighten package system；It includes for being automatically performed that end system is beaten in the harness charging
Harness charging, severing, end peeling harness charging cutting means, for the harness of automatic connection cord beam end and connecting terminal
Terminal-connecting means and the first transfer device for shifting harness；It includes wearing harness that the threading, which tightens package system,
Enter the threading attachment device in connector perforation, tighten the nut tightening device of connector top nut and for shifting harness
With the second transfer device of connector.
The harness charging cutting means successively include harness guiding mechanism, harness feeding mechanism, cut peeling procedure；Institute
Stating harness guiding mechanism includes the first wheel stand, the second wheel stand, several fixed wheels；First wheel stand and the second wheel stand
Parallel arrangement, the fixed wheel are successively set on the first wheel stand, on the second wheel stand respectively；The harness feeding mechanism includes
The belt drive structure of two groups of parallel arrangements, the belt drive structure include mounting base, two belt wheels being installed in mounting base with
And the conveyer belt on belt wheel is set, one of belt wheel connection drives the first power source, the transmission in two groups of belt drive structures
A fixed spacing is kept between band；The peeling procedure that cuts includes for harness severing, the toolbox of harness peeling, clamping line
Beam and the shifting line component for driving harness mobile.
First transfer device includes the first sliding rail, along the first sliding block of the first sliding rail sliding, first sliding block two
End is corresponding with harness charging cutting means, Wiring harness terminal attachment device respectively, and is equipped with and the first sliding rail vertically arranged the
Sliding the second sliding block of setting and third sliding block on two sliding rails, third sliding rail, second sliding rail and third sliding rail；Described second is sliding
The first harness clamper of clamping harness is respectively provided on block and third sliding block.
The Wiring harness terminal attachment device includes the second harness clamper, punching mechanism, terminal feeding mechanism, tin plating charging
Mechanism；The second harness clamper is used for fixed beam, and lower end is connected with elastic buffering mechanism；The punching mechanism is located at
The top of second harness clamper；The terminal feeding mechanism, tin plating feeding mechanism are located at below the second harness clamper
Two sides.
The threading attachment device includes connector feeding mechanism, the first harness holding action mechanism, harness perforation guiding
Mechanism；The connector feeding mechanism includes vibrating disk, connector clamper and connector clamper is driven to move up and down
Second driving assembly；The first harness holding action mechanism includes third harness clamper and drives third harness clamper edge
The third driving assembly that the line direction of connector feeding mechanism and the first harness holding action mechanism moves back and forth；The harness
Perforation guiding mechanism is located at the first harness holding action mechanism and harness and perforates between guiding mechanism, including guidance set and drives
The first driving group that guidance set is moved back and forth along the line direction of connector feeding mechanism and the first harness holding action mechanism
Part；The guidance set includes two pieces of symmetrical guide pads, and two pieces of guide pads have separation and combined two states；Institute
It states guidance set and is equipped with the annular guide groove being adapted to connector close to one end of connector, the annular guiding groove center is equipped with
The centre pilot hole being adapted to harness；The guidance set is equipped with close to one end of harness and guides harness to centre pilot hole
Horn mouth guide groove.
It further include harness threading detection mechanism, harness threading detection mechanism includes inductive component and drives inductive component
The 4th driving assembly moved back and forth along the line direction of connector feeding mechanism and the first harness holding action mechanism；The sense
The component is answered to include and U-shaped attachment base, the first mandril, the second mandril；First mandril setting is in U-shaped attachment base wherein one side wall
On, and dynamic clamping head and quiet clamping head is set with U-shaped attachment base, described first mandril one end is adapted with the perforation of connector, separately
Contact induction device is arranged in one end；Second mandril is arranged on another side wall of U-shaped attachment base, and corresponding with the first mandril.
The nut tightening device includes that the second harness clamps actuating mechanism, fixed mechanism, rotating mechanism；The fixed machine
Structure includes angled slide block, and described angled slide block one end connects the 5th driving assembly for driving angled slide block to eject outward, and the other end is equipped with solid
Fixed set, the fixing sleeve are equipped with opening in the shape of a trumpet, and the opening inner wall is equipped with several limiting slots being adapted to connector；
The rotating mechanism includes rotating disk and the 6th driving assembly for driving rotating disk rotation, and the rotating disk is revolved equipped with several directions
The locating piece of center of turntable, the locating piece are wavy in the arc being adapted to nut close to one end of rotation disk center；It is described
Second harness clamping actuating mechanism includes quad bundle clamper and the 7th driving for driving the linear movement of quad bundle clamper
Component.
End system is beaten in the harness charging and threading is tightened and is additionally provided with intermediate transfer detection system between package system, described
Intermediate transfer detection system includes the 6th harness clamper and detection inductor.
Second transfer device includes the 4th sliding rail, along the sliding block of the 4th sliding rail sliding, at least provided with 3 along the Four-slider
5th harness clamper of a corresponding threading attachment device and nut tightening device, intermediate transfer detection system.
The threading is additionally provided with discharge system after tightening package system, and the discharge system includes material frame and discharging movement
Device, the discharging mobile device include the 7th harness clamper and the 8th driving assembly.
The beneficial effects of the present invention are: can be sequentially completed harness charging automatically using above scheme, severing, peeling, beat
Then end penetrates connector, tightens nut, discharging, realize automatic assembly line operation, reduce manual operation, improves work effect
Rate reduces cost of labor.
Detailed description of the invention
Fig. 1 is that Wiring harness connector of the embodiment of the present invention is assembled into one the structural schematic diagram of machine.
Fig. 2 is the structural schematic diagram that end system is beaten in the charging of harness of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram that harness of the embodiment of the present invention feeds cutting means.
Fig. 4 is the structural schematic diagram of harness of embodiment of the present invention guiding mechanism.
Fig. 5 is the structural schematic diagram of harness of embodiment of the present invention feeding mechanism.
Fig. 6 is the structural schematic diagram that the embodiment of the present invention cuts peeling procedure.
Fig. 7 is the structural schematic diagram of toolbox of the embodiment of the present invention.
Fig. 8 is the structural schematic diagram of transfer device of the embodiment of the present invention.
Fig. 9 is the structural schematic diagram of Wiring harness terminal of embodiment of the present invention attachment device.
Figure 10 is the structural schematic diagram of active wire of embodiment of the present invention component.
Figure 11 is the structural schematic diagram that threading of the embodiment of the present invention tightens package system.
Figure 12 is the structural schematic diagram that the embodiment of the present invention threads attachment device.
Figure 13 is the structural schematic diagram of guidance set of the embodiment of the present invention.
Figure 14 is the structural schematic diagram of guide pad of the embodiment of the present invention.
Figure 15 is the structural schematic diagram of the first harness holding action of embodiment of the present invention mechanism.
Figure 16 is the structural schematic diagram of connector of embodiment of the present invention feeding mechanism.
Figure 17 is the structural schematic diagram of harness of embodiment of the present invention threading detection mechanism.
Figure 18 is the structural schematic diagram of nutting of embodiment of the present invention mechanism.
Figure 19 is the structural schematic diagram of fixation kit of the embodiment of the present invention.
Figure 20 is the structural schematic diagram of rotating disk of the embodiment of the present invention.
Figure 21 is the structural schematic diagram of locating piece of the embodiment of the present invention.
Figure 22 is the structural schematic diagram that the second harness of the embodiment of the present invention clamps actuating mechanism.
Figure 23 is the structural schematic diagram of transfer device of the embodiment of the present invention.
1- base in figure, 2- harness, which is fed, beats end system, 21- harness charging cutting means, 211- harness guiding mechanism,
The first wheel stand of 2111-, 21111- guide post, the second wheel stand of 2112-, 2113- fixed wheel, 2114- hand-tighten bolts, 212- harness
Feeding mechanism, 2121- mounting base, 2122- belt wheel, 2123- conveyer belt, 2124- sliding seat, 2125- contact roller, 2126- fine tuning
Screw rod, 213- cut peeling procedure, 2131- toolbox, the first guide post of 21311-, 21312- top shoe, 21313- sliding block,
21314- first fixes a cutting tool, and 21315- second fixes a cutting tool, the first bottom tool of 21316-, the second bottom tool of 21317-, and 2132- moves line
Component, the second guide post of 21321-, 21322- upper clamp plate, 21323- lower clamp plate, 2133- active wire component, 21331- attachment base,
The left conducting wire block of 21332-, the right conducting wire block of 21333-, the fixed conduit of 214-；22- Wiring harness terminal attachment device, the second harness of 221-
Clamper, 222- punching mechanism, 223- terminal feeding mechanism, the tin plating feeding mechanism of 224-, 225- elastic buffering mechanism, 23-
One transfer device, the first sliding rail of 231-, the first sliding block of 232-, the second sliding rail of 233-, 234- third sliding rail, the second sliding block of 235-,
236- third sliding block, 237- the first harness clamper, 3- threading tighten package system, and 31- threads attachment device, 311- connector
Feeding mechanism, 3111- vibrating disk, 3112- connector clamper, the second driving assembly of 3113-, 3114- harness threading detection machine
Structure, 312- the first harness holding action mechanism, 3121- third harness clamper, 3122- third driving assembly, 313- harness are worn
Hole guiding mechanism, 3131- guidance set, 31311- annular guide groove, 31312- centre pilot hole, 31313- horn mouth guiding
Slot, 3,132 first driving assemblies, 314- harness threading detection mechanism, 3141- inductive component, 31411-U type attachment base, 31412-
First mandril, the second mandril of 31413-, 31414- dynamic clamping head and quiet clamping head, 31415- contact induction device, the 4th driving assembly of 3142-,
32- nut tightening device, the second harness of 321- clamp actuating mechanism, 3211- quad bundle clamper, the 7th driving group of 3212-
Part, 322- fixed mechanism, 3221- angled slide block, the 5th driving assembly of 3222-, 3223- fixing sleeve, 3224- limiting slot, 323- rotation
Rotation mechanism, 3231- rotating disk, 32311- resettlement groove, 32312- locating slot, the 6th driving assembly of 3232-, 32321- driving electricity
Machine, 32322- driving gear, 3233- locating piece, 32331- locating rod, the second transfer device of 33-, the 4th sliding rail of 331-, 332-
Four-slider, the 5th harness clamper of 333-, 4- discharge system, 41- discharging mobile device, 42- go out material frame, the inspection of 5- intermediate transfer
Examining system.
Specific embodiment
Embodiments of the present invention is further illustrated with reference to the accompanying drawing:
The machine as shown in Figure 1, a kind of Wiring harness connector is assembled into one, including rack 1 are successively arranged harness in the rack 1
Charging breaks end system 2, intermediate transfer detection system 5, threading and tightens package system 3, discharge system 4.
As shown in Fig. 2, it includes harness charging cutting means 21, Wiring harness terminal attachment device that end system is beaten in the harness charging
22, the first transfer device 23, the harness charging cutting means 1 are for being automatically performed harness charging, severing, end peeling, institute
Wiring harness terminal attachment device 2 is stated for automatic connection cord beam end and connecting terminal, the transfer device 3 for harness charging,
It is transferred to Wiring harness terminal attachment device after severing, end peeling, after the connection for completing harness and terminal, transfers to next work
Sequence, to realize automated job, work efficiency is high, cost of labor is low.
Wherein, the harness charging cutting means 1 are as Figure 2-3, including harness guiding mechanism 211, harness charger
Structure 212 cuts peeling procedure 213, and the harness guiding mechanism 211 keeps linear state for harness to be straightened；The harness
Feeding mechanism 212 is used to convey the harness of designated length；The peeling procedure 213 that cuts is used for harness severing, and to end
Peeling processing is realized automatic severing peeling by cutting peeling procedure, to realize that straight, severing peeling is led in automatic feed, is realized
Automated job, work efficiency is high, cost of labor is low.
As shown in figure 4, the harness guiding mechanism 211 includes the first wheel stand 2111, the second wheel stand 2112, several leads
Positive wheel 2113；First wheel stand 2111 and the second wheel stand 2112 are arranged in parallel, and the fixed wheel 2113 is successively set respectively
It sets on the first wheel stand 2111, the second wheel stand 2112, when harness is fed, by passing through between two rows of fixed wheels 2113,
The fixed wheel 2113 is in structure of the both ends to intermediate recess, harness is led straight correcting by fixed wheel, structure is simple, and effect is good.
Further, 2111 side of the first wheel stand is equipped with the guide post 21111 transversely and horizontally arranged, described second leads
Wheel seat 2111 and the sliding of guide post 21111 cooperate；It is additionally provided with a hand-tighten bolts 2114, the hand-tighten bolts 2114 and the second wheel stand
2111 are threadedly engaged, and 2114 one end of hand-tighten bolts and the rotation of the first wheel stand 2111 connect, can by hand-tighten bolts 2114
Spacing between second wheel stand 2111 and the first wheel stand 2111 is finely adjusted, thus realize the spacing between fixed wheel,
It is straight to leading for different-diameter harness to realize.
As shown in figure 5, the harness feeding mechanism 212 includes the belt drive structure of two groups of parallel arrangements, the V belt translation
Structure includes mounting base 2121, two belt wheels 2122 being installed in mounting base 2121 and the transmission being arranged on belt wheel 2122
Band 2123, one of connection of belt wheel 2122 drive the first power source, protect between the conveyer belt 2124 in two groups of belt drive structures
A fixed spacing is held, first power source can use servo motor, by controlling motor revolution number, control conveyer belt 2123
Transmission distance, be transmitted so as to the length according to needed for harness, can increase by way of conveyer belt 2123, while again
Add the contact area with harness, so that harness transmission more exactly.
Further, the sliding seat 2124 with the sliding cooperation of mounting base 2121 is additionally provided between two belt wheels 2122, it is described
Sliding seat 2124 is equipped with the contact roller 2125 that can be adjacent to conveyer belt 2123, sets between the sliding seat 2124 and mounting base 2121
There is fine tuning screw rod 2126, by contact roller 2125, both ends are wide so that two groups of conveyer belts are formed, and intermediate narrow structure has harness
There is certain guiding role, while being able to carry out fine tuning by finely tuning screw rod 2126, adapts to the transmission of different-diameter harness.
As in Figure 3-5, the harness guiding mechanism 2111, harness feeding mechanism 2112 are along the front and back of harness conveying direction
End is fixedly installed fixed conduit 214, and accuracy and the guarantor of harness transmission are further ensured that by fixed conduit 214
Hold harness straight line.
As shown in fig. 6, it is described cut peeling procedure 213 include for harness severing, harness peeling toolbox 2131,
The shifting line component 2132 for clamping harness and driving harness mobile.
The toolbox is as shown in fig. 7, comprises the first guide post 21311, the top shoe slid up and down along the first guide post
21312 with sliding block 21313, be fixed on top shoe 21312 first fix a cutting tool 21314 fix a cutting tool 21315 with second, fixation
Fix a cutting tool in sliding block 21313 and respectively with first 21314 with second fix a cutting tool 21315 corresponding first bottom tools 21316 with
Second bottom tool 21317, the top shoe 21312 connect the second power source by two connecting rods respectively with sliding block 21313；Its
In the second power source can be used motor, two connecting rod one end and motor are eccentric hinged, the other end be separately connected top shoe 21312,
Sliding block 21313 drives connecting rod movement by the forward and reverse of motor, connecting rod can then drive simultaneously top shoe 21312, under
Sliding block 21313 slides up and down, and top shoe 21312, sliding block 21313 drive first to fix a cutting tool simultaneously and 21314 fix a cutting tool with second
21315, the first bottom tool 21316 and the second bottom tool 21317 move up and down, and realize severing, peeling effect.Wherein, described
One fix a cutting tool 21314 and first bottom tool 21316 for severing harness, described second fixes a cutting tool 21315 and second bottom tool
21317 are used for peeling.
As shown in figure 8, first transfer device 23 is slided including the first sliding rail 231, along the first of the sliding of the first sliding rail 231
Block 232,232 both ends of the first sliding block are corresponding with harness charging cutting means 21, Wiring harness terminal attachment device 22 respectively, and
Equipped with vertically arranged second sliding rail 233 of the first sliding rail 231, third sliding rail 234, second sliding rail 233 and third sliding rail
The second sliding block of sliding setting 235 and third sliding block 236 on 234；It is respectively equipped on second sliding block 235 and third sliding block 236
For clamping the first harness clamper 237 of harness.First sliding block 232 can be realized by motor driven and by deceleration mechanism
It is mobile, and the second sliding block 235 is pushed respectively by respective cylinder with third sliding block 236 and realizes sliding, structure is simple, facilitates control
System.
Further, the shifting line component 2132 is mounted on the second sliding block 235 simultaneously, including the second guide post 21321, solid
It is scheduled on the upper clamp plate 21322 of 21321 upper end of the second guide post, activity is arranged on the second guide post 21321 and is located under upper clamp plate 21322
The lower clamp plate 21323 of side, the lower clamp plate 2132 pass through the elevating movement of third power source.Wherein, gas can be used in third power source
Cylinder can push lower clamp plate 21323 to be adjacent to upper clamp plate 21322, to clamp harness, move down in the movement of the first transfer device 23
It is dynamic so that harness can be mobile with upper lower clamp plate after being clamped, after severing, move to peeling position, after peeling move to it is next
In process, the first transfer device 23 is combined with shifting line component 2132, more compact structure.
As shown in Figure 10, an active wire component 2133 is also set between the toolbox 2131 and shifting line component 2132,
The active wire component 2133 includes attachment base 21331, left conducting wire block 21332, right conducting wire block 21333, the left conducting wire block
21332 are hinged on attachment base 21331 with right conducting wire block 21333, and connect the 4th power source, the left conducting wire block by connecting rod
21332 is symmetrical with right conducting wire block 21333, and a wire guide has been collectively formed.Wherein, the 4th power source uses cylinder, leads to
Cylinder promotion is crossed, left conducting wire block 21332 can be driven to rotate with right conducting wire block 21333, realize open or close.The active wire
Component 2133 can carry out guiding fixation with the fixed cooperation of conduit 214, guarantee that harness in severing, avoids to be cut by cutter
It influences and is bent, after the completion of severing, the left conducting wire block 21332 and right conducting wire block 21333 of active wire component 2133, which are opened, to be divided
From harness will not being interfered to shift.
As shown in figure 9, the Wiring harness terminal attachment device 2 includes the second harness clamper 221, punching mechanism 222, terminal
Feeding mechanism 223, tin plating feeding mechanism 224；The second harness clamper 221 is used for fixed beam, and lower end is connected with bullet
Property buffer gear 225；The punching mechanism 222 is located at the top of the second harness clamper 221；The terminal feeding mechanism 223,
Tin plating feeding mechanism 224 is located at 221 lower section two sides of the second harness clamper.Harness is sent into line by the first transfer device 23
In beam terminal-connecting means 2, by the second harness clamper 221, the terminal feeding mechanism 223 of side is sent into connecting terminal by separately
The tin plating feeding mechanism 224 of side is sent into tin plated materials, is then pushed by punching mechanism 222, overcomes elastic buffering mechanism 225
The second harness clamper 221 is moved down, so that harness, connecting terminal, tin plated materials three are connected and fixed, is realized
Wiring harness terminal connection, is sent by transfer device 23 to subsequent processing again after the completion.
As shown in Figure 1, end system 2 is beaten in the harness charging and threading is tightened and is additionally provided with intermediate transfer between package system 3
Detection system 5, the intermediate transfer detection system 5 include the 6th harness clamper and detection inductor.In harness and terminals
It after the completion of son connection, is first fed into intermediate transfer detection system 5 by the first transfer device 23, is pressed from both sides by the 6th harness clamper
Fixation is held, then passes through detection inductor detection and beats whether end is qualified, if unqualified, arrestment works, if qualified,
Into subsequent processing.Intermediate transfer detection system 5 not only makes pipeline automation work more smooth, but also guarantees that product closes
Lattice rate.
As shown in figure 11, it includes threading attachment device 31, nut tightening device 32, that the threading, which tightens package system 3,
Two transfer devices 33；By thread attachment device 31 enable so that harness it is automatic accurate carry out threading be connected to connector
On, it realizes that automatic nutting is fixed by nut tightening device 32, realizes that harness shifts automatically by the second transfer device 33, from
And realize automated job, work efficiency is high, people's sheet is at low cost.
As depicted in figs. 11-12, the threading attachment device 31 is dynamic including connector feeding mechanism 311, the clamping of the first harness
Make mechanism 312, harness perforation guiding mechanism 313, harness threading detection mechanism 314.
As shown in Figure 11, Figure 16, the connector feeding mechanism 311 include vibrating disk 3111, connector clamper 3112,
Second driving assembly 3113, connector are admitted to one by one by vibrating disk 3111, are clamped and are connected by connector clamper 3112
Device, then by moving to designated position and fixation on the second driving assembly 3113, when guaranteeing for harness threading, the essence of connector
Certainly position.
As shown in figure 15, the first harness holding action mechanism 312 includes that third harness clamper 3121 and third are driven
Dynamic component 3122, by severing, peeling, beat hold after after harness sent, be fixedly clamped by third harness clamper 3121, and lead to
Crossing third driving assembly 3122 drives third harness clamper 3121 to do linearly operating, so that harness band terminal penetrates connector
In.
As illustrated by figs. 12-13, the harness perforation guiding mechanism 33, which is mainly used for harness, accurately to penetrate in connector,
Inserted sheet problem is prevented, working efficiency is improved, improves precision comprising guidance set 3131, the first driving assembly 3132, institute
Stating guidance set 3131 includes two pieces of symmetrical guide pads, and two pieces of guide pads have separation and combined two states；Institute
It states guidance set 3131 and is equipped with the annular guide groove 31311 being adapted to connector, the annular guiding close to one end of connector
31311 center of slot is equipped with the centre pilot hole 31312 being adapted to harness；The guidance set 3131 is equipped with close to one end of harness
Harness is guided into the horn mouth guide groove 31313 to centre pilot hole 31332.
, can be mobile towards connector by driving for the first driving assembly 3132 after two pieces of guide pad closures, annular is led
It can be covered on the connectors to slot 31311, and in the perforation of its center insertion connector；And the horn mouth guide groove of its other end
31313 can be oriented to harness, so that harness enters behind centre pilot hole 31312 in the perforation that can smoothly enter into connector, no
Only structure is simple, and guide effect is good, it is ensured that the accurate connection of harness and connector.
As shown in figure 17, harness threading detection mechanism 314 includes inductive component 3141, the 4th driving assembly 3142,
The inductive component 3141 includes and U-shaped attachment base 31411, the first mandril 31412, the second mandril 31413；First mandril
31412 are arranged on U-shaped attachment base 31411 wherein one side wall, and dynamic clamping head and quiet clamping head is arranged with U-shaped attachment base 31411
31414, described first mandril, 31412 one end is adapted with the perforation of connector, and contact induction device is arranged in the other end
31415；Second mandril 31413 is arranged on another side wall of U-shaped attachment base 31411, and opposite with the first mandril 31412
It answers.After connector enters and fixes, the 4th driving assembly 3142 can drive inductive component 3141 mobile, so that the first mandril
In 31412 one end insertion connector, after harness enters connector with third driving assembly 3122, the first mandril can be encountered
31412, and 31412 elasticity of compression return unit 31414 of the first mandril is pushed, until contact induction device 31415 releases the second mandril
31413, the signal of threading in place is issued, makes it possible to the depth of precise positioning harness insertion connector, is further ensured that line
The accuracy of beam connector connection, improves product quality.
As shown in Figure 11, Figure 18-22, the nut tightening device 32 includes the second harness clamping actuating mechanism 321, fixes
Mechanism 322, rotating mechanism 323.
As depicted in figs. 18-19, the fixed mechanism 322 includes angled slide block 3221, and 3221 one end of angled slide block connection is driven
Make the 5th driving assembly 3222 that angled slide block ejects outward, the other end is equipped with fixing sleeve 3223, and the fixing sleeve 3223, which is equipped with, is in
The opening of bell mouth shape, the opening inner wall are equipped with several limiting slots 3224 being adapted to connector, and angled slide block 3221 is the 5th
The effect of driving assembly 3222 is lower to be released, enable 3223 sets of fixing sleeve on the connectors, the opening of 3223 bell mouth shape of fixing sleeve
Guiding role is played, so that in the outer peripheral protrusion insertion limiting slot 3224 of connector, to realize circumferentially positioned effect；Simultaneously
Angled slide block 3221 is able to satisfy the change in displacement that connector is generated with nut rotation, really under the effect of the 5th driving assembly 3222
Nut is twisted in guarantor.
As shown in Figure 18, Figure 20-21, the rotating mechanism 323 includes rotating disk 3231 and rotating disk 3231 is driven to rotate
The 6th driving assembly 3232；The rotating disk 3231 is equipped with several locating pieces 3233 for being directed toward rotation disk center, the positioning
Part 3233 is wavy in the arc being adapted to nut close to one end of rotation disk center, when rotating disk 3231 is in the 6th driving assembly
It is rotated under 3232 driving, locating piece 3233 can be driven to act simultaneously, the wavy stuck nut of energy of the arc of locating piece 3233, from
And nut can be driven to rotate synchronously, to realize automatic nutting.
Wherein, the 6th driving assembly 3232 includes driving motor 32321, driving gear 32322, the driving motor
32321 are drivingly connected driving gear 32322, and the rotating disk 3231 is the gear being meshed with driving gear 32322, passes through drive
Dynamic motor 32321 and gear drive, it is more stable, quick.
In addition, 3,231 1 end face of rotating disk is uniformly arranged several resettlement grooves 32311 being adapted to locating piece 3233, institute
It states and locating slot 32312 is set in resettlement groove 32311；The locating piece 3233 is embedded in resettlement groove 32311, the locating piece 3233
Equipped with the locating rod 32331 cooperated with locating slot 32312, locating piece 3233 is easy for installation, and connection is reliable.
As shown in figure 22, second harness clamping actuating mechanism 321 includes the second harness clamper 3211 and drives the
The 7th driving assembly 3212 that quad bundle clamper 3211 moves linearly drives quad bundle folder by the 7th driving assembly 3212
Holder 3211 is mobile, so that harness is mobile, inserts the connector into designated position, realizes automated job.
As shown in figure 23, second transfer device 33 includes the 4th sliding rail 331, along the 4th of the sliding of the 4th sliding rail 331 the
Sliding block 332, the Four-slider 332 are equipped with 3 the 5th harness clampers 333.Four-slider 332 can be by motor driven simultaneously
Movement is realized by deceleration mechanism, realizes the transfer between each mechanism, transmits harness.
As shown in Figure 1, the threading is additionally provided with discharge system 4 after tightening package system 3, the discharge system 4 includes
Material frame 42 and discharging mobile device 41, the discharging mobile device 41 include the 7th harness clamper and the 8th driving assembly, line
After beam and connector complete assembling, send to the 7th harness clamper, the 7th harness clamper is under the action of eight driving assemblies
All send to material frame out is unified and place, facilitate it is subsequent enter in the assembly line of box body.
In addition, first driving assembly 3132, the second driving assembly 3113, third driving assembly the 3122, the 4th drive
Component 3142, the 5th driving assembly 3222, the 7th driving assembly 3212, the 8th driving assembly are common linear motion driving
Structure can be using cylinder, be moved back and forth, can also be passed using motor connecting band by the reciprocal telescopic realization of cylinder
Dynamic structure drives conveyer belt to move back and forth, in order to further ensure the accuracy of movement, also by the positive and negative rotation of motor
Linear guide can be correspondingly arranged.
In addition, the first harness clamper 237, the second harness clamper 221, third harness clamper the 3121, the 4th
Harness clamper 3211, the 5th harness clamper 333, the 6th harness clamper, the 6th harness clamper, connector clamper
3112 be the clamping jaw structure of regular cyclical driving, is also not specifically limited here.
Above-mentioned Wiring harness connector is assembled into one the workflow of machine:
1) harness by feed cutting means be automatically performed harness lead it is straight, be sent into cutting, end peeling etc. after designated length
Processing；
2) harness for completing step 1 is sent to Wiring harness terminal attachment device by the first transfer device；
3) it is connected by the riveting that Wiring harness terminal attachment device is automatically performed connecting terminal and harness；
4) harness with connecting terminal is sent to intermediate transfer detection system after completing step 3 by the first transfer device；
5) by intermediate transfer detection system fixed beam, and the connection of harness and connecting terminal is detected, to not conforming to
The timely alarm of lattice product；
6) after product is qualified, the harness with connecting terminal is sent by threading attachment device by the second transfer device；
7) by thread attachment device be automatically performed connector charging it is fixed and by the connecting terminal of harness like clockwork
Penetrating in connector makes its connection；
8) harness for completing step 7 Belt connector is sent to nut tightening device by the second transfer device；
9) by the automatic nutting of nut tightening device, harness is made to be connected firmly with connector, guarantees sealing；
10) step 7 will be completed by the second transfer device to send the harness that nut is twisted and connector to discharge system, and
It is uniformly placed in out in material frame, facilitates the subsequent work connecting with box body.
The Wiring harness connector machine of being assembled into one is realized the automation continuous productive process of harness and connector assembling, is not only worked
It is high-efficient, cost of labor is low, and ensure that the quality of assembling product.
Embodiment is not construed as the limitation to invention, but any based on spiritual improvements introduced of the invention, all Ying Ben
Within the protection scope of invention.
Claims (9)
- The machine 1. a kind of Wiring harness connector is assembled into one, including rack (1), it is characterised in that: be successively arranged line on the rack (1) End system (2) is beaten in beam charging, threading tightens package system (3)；It includes feeding sanction for being automatically performed the harness of harness charging, severing, end peeling that end system (2) is beaten in the harness charging Cutting apparatus (21), for the Wiring harness terminal attachment device (22) of automatic connection cord beam end and connecting terminal and for shifting The first transfer device (23) of harness；The threading tightens package system (3) and includes the threading attachment device (31) penetrated harness in connector perforation, tightens The nut tightening device (32) of connector top nut and the second transfer device (33) for shifting harness and connector；Harness charging cutting means (21) includes successively harness guiding mechanism (211), harness feeding mechanism (212), cuts Peeling procedure (213)；The harness guiding mechanism (211) includes the first wheel stand (2111), the second wheel stand (2112), several fixed wheels (2113)；First wheel stand (2111) and the second wheel stand (2112) are arranged in parallel, the fixed wheel (2113) respectively according to It is secondary to be arranged on the first wheel stand (2111), the second wheel stand (2112)；The harness feeding mechanism (212) includes the belt drive structure of two groups of parallel arrangements, and the belt drive structure includes installation Seat (2121), two belt wheels (2122) being installed on mounting base (2121) and the conveyer belt being arranged on belt wheel (2122) (2123), the first power source of one of belt wheel (2122) connection driving, conveyer belt (2124) in two groups of belt drive structures it Between keep a fixed spacing；It is described cut peeling procedure (213) include for harness severing, harness peeling toolbox (2131), clamp harness simultaneously The shifting line component (2132) for driving harness mobile.
- The machine 2. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: first transfer device (23) Including the first sliding rail (231), along the first sliding block (232) of the first sliding rail (231) sliding, the first sliding block (232) both ends point It is not corresponding with harness charging cutting means (21), Wiring harness terminal attachment device (22), and be equipped with vertical with the first sliding rail (231) The second sliding rail (233), the third sliding rail (234) of arrangement, second sliding rail (233) are arranged with sliding on third sliding rail (234) Second sliding block (235) and third sliding block (236)；Folder is respectively provided on second sliding block (235) and third sliding block (236) Hold the first harness clamper (237) of harness.
- The machine 3. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: the Wiring harness terminal attachment device It (22) include the second harness clamper (221), punching mechanism (222), terminal feeding mechanism (223), tin plating feeding mechanism (224)；The second harness clamper (221) is used for fixed beam, and lower end is connected with elastic buffering mechanism (225)；It is described Punching mechanism (222) is located at the top of the second harness clamper (221)；The terminal feeding mechanism (223), tin plating feeding mechanism (224) two sides below the second harness clamper (221) are located at.
- The machine 4. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: the threading attachment device (31) Including connector feeding mechanism (311), the first harness holding action mechanism (312), harness perforation guiding mechanism (313)；The connector feeding mechanism (311) includes vibrating disk (3111), connector clamper (3112) and drives connector The second driving assembly (3113) that clamper (3112) moves up and down；The first harness holding action mechanism (312) includes third harness clamper (3121) and drives third harness clamper (3121) the moved back and forth along the line direction of connector feeding mechanism (311) and the first harness holding action mechanism (312) Three driving assemblies (3122)；Harness perforation guiding mechanism (313) is located at the first harness holding action mechanism (312) and harness perforation guiding mechanism (313) between, including guidance set (3131) and drive guidance set (3131) along connector feeding mechanism (311) and First Line The first driving assembly (3132) that the line direction of beam holding action mechanism (312) moves back and forth；The guidance set (3131) includes two pieces of symmetrical guide pads, and two pieces of guide pads have two kinds of separation and merging State；The guidance set (3131) is equipped with the annular guide groove (31311) being adapted to connector, institute close to one end of connector It states annular guide groove (31311) center and is equipped with the centre pilot hole (31312) being adapted to harness；The guidance set (3131) is leaned on One end of near line beam is equipped with the horn mouth guide groove (31313) guided harness to centre pilot hole (31332).
- The machine 5. Wiring harness connector according to claim 4 is assembled into one, it is characterised in that: further include harness threading detection machine Structure (314), harness threading detection mechanism (314) include inductive component (3141) and drive inductive component (3141) along connection The 4th driving assembly that the line direction of device feeding mechanism (311) and the first harness holding action mechanism (312) moves back and forth (3142)；The inductive component (3141) includes and U-shaped attachment base (31411), the first mandril (31412), the second mandril (31413)；First mandril (31412) is arranged on U-shaped attachment base (31411) wherein one side wall, and with U-shaped attachment base (31411) dynamic clamping head and quiet clamping head (31414) are set, described first mandril (31412) one end is adapted with the perforation of connector, Contact induction device (31415) are arranged in the other end；Second mandril (31413) is arranged in U-shaped attachment base (31411) another side wall On, and it is corresponding with the first mandril (31412).
- The machine 6. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: the nut tightening device (32) Actuating mechanism (321), fixed mechanism (322), rotating mechanism (323) are clamped including the second harness；The fixed mechanism (322) includes angled slide block (3221), and angled slide block (3221) one end connection drives angled slide block outside 5th driving assembly (3222) of ejection, the other end are equipped with fixing sleeve (3223), and it is in horn mouth that the fixing sleeve (3223), which is equipped with, The opening of shape, the opening inner wall are equipped with several limiting slots (3224) being adapted to connector；The rotating mechanism (323) includes rotating disk (3231) and the 6th driving assembly for driving rotating disk (3231) rotation (3232), the rotating disk (3231) is equipped with several locating pieces (3233) for being directed toward rotation disk center, the locating piece (3233) It is wavy in the arc being adapted to nut close to one end of rotation disk center；Second harness clamping actuating mechanism (321) includes quad bundle clamper (3211) and drives quad bundle clamper (3211) the 7th driving assembly (3212) to move linearly.
- The machine 7. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: end system is beaten in the harness charging (2) it tightens and is additionally provided between package system (3) intermediate transfer detection system (5) with threading, the intermediate transfer detection system (5) Including the 6th harness clamper and detection inductor.
- The machine 8. Wiring harness connector according to claim 7 is assembled into one, it is characterised in that: the second transfer device (33) includes 4th sliding rail (331), along the sliding block (332) of the 4th sliding rail (331) sliding, it is right at least provided with 3 along the Four-slider (332) The 5th harness clamper (333) of attachment device (1) and nut tightening device (2), intermediate transfer detection system (5) should be threaded.
- The machine 9. Wiring harness connector according to claim 1 is assembled into one, it is characterised in that: the threading tightens package system (3) be additionally provided with after discharge system (4), the discharge system (4) include material frame (42) and discharging mobile device (41), it is described go out Expect that mobile device (41) include the 7th harness clamper and the 8th driving assembly.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710072282.XA CN106602387B (en) | 2017-02-10 | 2017-02-10 | A kind of Wiring harness connector is assembled into one machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072282.XA CN106602387B (en) | 2017-02-10 | 2017-02-10 | A kind of Wiring harness connector is assembled into one machine |
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| Publication Number | Publication Date |
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| CN106602387A CN106602387A (en) | 2017-04-26 |
| CN106602387B true CN106602387B (en) | 2019-01-25 |
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| WO2021205480A1 (en) * | 2020-04-11 | 2021-10-14 | Tvs Motor Company Limited | A connector unit for a control device |
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Denomination of invention: An all-in-one machine for assembling harness connectors Effective date of registration: 20220624 Granted publication date: 20190125 Pledgee: Bank of Jiaxing science and technology branch of Limited by Share Ltd. Pledgor: Zhejiang Xiaoyu Technology Co.,Ltd. Registration number: Y2022980008743 |
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