CN208696748U - Lamp cap automatic assembling apparatus - Google Patents
Lamp cap automatic assembling apparatus Download PDFInfo
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- CN208696748U CN208696748U CN201821511024.3U CN201821511024U CN208696748U CN 208696748 U CN208696748 U CN 208696748U CN 201821511024 U CN201821511024 U CN 201821511024U CN 208696748 U CN208696748 U CN 208696748U
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Abstract
The utility model discloses a kind of one aspect according to the present utility model, provide lamp cap automatic assembling apparatus, station turnplate, the first Zheng Xian mechanism, the first feeding mechanism, thread depressing mechanism, the second feeding mechanism, hold-down mechanism and presser including board and on board, station turnplate is rotatably arranged on board, the edge circumference of station turnplate is equipped with multiple station carriers, and the first Zheng Xian mechanism, the first feeding mechanism, thread depressing mechanism, the second feeding mechanism, hold-down mechanism, presser successively around station turnplate and cooperate.In the utility model, workpiece includes Lamp cup, lamp cap and rivet with light source board, and the purpose of this utility model is to install lamp cap and rivet to Lamp cup, the effect that light source board is electrically connected by rivet and lamp cap in the Lamp cup of realization.The present apparatus is operated using mechanical automation instead of manpower, is realized saving manpower and is realized efficient working efficiency；Artificial repetitive operation is replaced with mechanical repetitive operation, ensure that the consistency of its quality and product.
Description
Technical field
The utility model relates to automated production equipment fields, in particular to lamp cap automatic assembling apparatus.
Background technique
Lamp is illuminating tool, and lamp cap assembly technology also stays in semi-automatic production at present, and this production efficiency is very
Lowly, and lead to the problems such as product quality is different, and product quality is unqualified.
Utility model content
One aspect according to the present utility model, provides lamp cap automatic assembling apparatus, including board and is set to machine
Station turnplate, the first Zheng Xian mechanism, the first feeding mechanism, thread depressing mechanism, the second feeding mechanism, hold-down mechanism and pressure on platform
Needle mechanism, station turnplate are rotatably arranged on board, and the edge circumference of station turnplate is equipped with multiple station carriers, the first whole line
Mechanism, the first feeding mechanism, thread depressing mechanism, the second feeding mechanism, hold-down mechanism, presser successively around station turnplate and are assisted
With work；
Station turnplate is configured to transport workpiece；
First Zheng Xian mechanism is configured to carry out Lamp cup on primary whole line；
First feeding mechanism is configured to for lamp cap being assembled on Lamp cup；
Thread depressing mechanism is configured to carry out crimping to Lamp cup；
Second feeding mechanism is configured to for rivet being assembled on lamp cap；
Hold-down mechanism is configured to be fixed rivet；
Presser is configured to carry out getting fixation ready to lamp cap.
In the utility model, workpiece includes Lamp cup, lamp cap and rivet with light source board, and the purpose of this utility model is
Lamp cap and rivet are installed to Lamp cup, the effect that light source board is electrically connected by rivet and lamp cap in the Lamp cup of realization.Workpiece exists
The station turnplate last time transports and carries out automation processing into each organisation of working: for workpiece in the first Zheng Xian mechanism, first is whole
Line mechanism carries out whole line processing to the conducting wire of light source board in Lamp cup, that is, the conducting wire in Lamp cup on light source board is straightened；Workpiece is first
In feeding mechanism, the first feeding mechanism installs lamp cap to Lamp cup；For workpiece in thread depressing mechanism, thread depressing mechanism carries out Lamp cup
Crimping processing, i.e., bend the conducting wire of light source board in Lamp cup, be bonded it with lamp cap；Workpiece is in the second feeding mechanism, and second
Rivet is assembled on lamp cap by feeding mechanism；For workpiece in hold-down mechanism, hold-down mechanism is fixed rivet；Workpiece exists
In presser, presser carries out lamp cap to get fixation ready, i.e., lamp cap is fixed on Lamp cup by way of getting ready.This dress
Set using mechanical automation replace manpower operate, from 5-6 people operate one section of production line reduce to a people in addition nobody can be operated
One section of production line, realizes saving manpower；Artificial repetitive operation is replaced with mechanical repetitive operation, ensure that its quality and product
Consistency；Manual working is replaced with machine work, realizes efficient working efficiency.
In some embodiments, the first Zheng Xian mechanism includes the first rack, the first actuator, the first gas folder and second
Gas folder, the first actuator are fixed on the side of the first rack, and the second gas presss from both sides the other side for being fixed on the first rack, and the first gas is clamping
It is scheduled at the driving end of the first actuator.
As a result, in the process of the first Zheng Xian mechanism: clamping leading for Lamp cup inner light source plate by the first gas folder, the second gas
Line lower end, the first actuator drive the first gas folder to move up, and to promote the first gas folder that conducting wire is straightened, complete primary whole line work
Sequence.
In some embodiments, the first feeding mechanism include the first supply assembly and first charging manipulator, first
Supply assembly and the first charging manipulator cooperation；First supply assembly includes the second rack, the first vibrating disk, the first shipping skid
And stock stop, the first shipping skid and stock stop are each attached in the second rack, the first vibrating disk and the first shipping skid
One end connection, stock stop are connect with the other end of the first shipping skid.
As a result, in the process of the first feeding mechanism: providing lamp cap by the first supply assembly, the first vibrating disk passes through the
Lamp cap is delivered at the first charging manipulator by one shipping skid, and lamp cap is assembled on station turnplate by the first charging manipulator
Lamp cup in, complete the assembly process of lamp cap.
In some embodiments, the mechanical hand of the first charging includes third rack, the first sliding rail, the second actuator, first
Connection frame, third actuator, fourth drive member, third gas folder and guide pipe, the first sliding rail are fixed in third rack, and second
Actuator is fixed in third rack, and the first connection frame is slidably arranged on the first sliding rail, the driving end of the second actuator with
The connection of first connection frame, third actuator, fourth drive member are each attached on the first connection frame, and third gas folder is fixed on third drive
At the driving end of moving part, guide pipe is fixed at the driving end of fourth drive member, third gas folder and guide pipe cooperation.
As a result, in the process of the first charging manipulator: clamping lamp cap, fourth drive member driving guiding by third gas
Pipe is inserted into the circular hole on lamp cap, and the second actuator drives the top of Lamp cup of first connection frame on station turnplate, third
Lamp cap is assembled in Lamp cup by actuator driving third gas folder, and third gas folder is opened, and third actuator is synchronous with fourth drive member
It retracts, completes assembly process.
In some embodiments, the second feeding mechanism includes the second supply assembly and the second charging manipulator, and second supplies
Expect component and the second charging manipulator cooperation；Second supply assembly include the 5th rack, the second vibrating disk, the second shipping skid,
6th actuator, sliding slot and pushing block, the second shipping skid are located in the 5th rack, the second vibrating disk and the second shipping skid
One end connection, sliding slot are located at the other end of the second shipping skid, and pushing block is slidably disposed in sliding slot, and the 6th actuator is fixed on cunning
The driving end of one end of slot, the 6th actuator is connect with pushing block.
As a result, in the process of the second feeding mechanism: providing rivet by the second supply assembly, the second vibrating disk is by rivet
It is transported by the second shipping skid to sliding block, the rivet on sliding block is assembled on station turnplate by the second charging manipulator
In lamp cap, rivet assembly process is completed.
In some embodiments, the mechanical hand of the second charging includes the 6th rack, the second sliding rail, the 7th actuator, second
Connection frame, the 8th actuator and charging sucker, the second sliding rail are fixed in the 6th rack, and the 7th actuator is fixed on the 6th machine
One end on frame and positioned at the second sliding rail, the second connection frame are slidably disposed on the second sliding rail, the driving end of the 7th actuator
It is connect in the second connection frame, the 8th actuator is located on the second connection frame, and charging sucker is fixed on the driving of the 8th actuator
At end.
As a result, in the process of the second charging manipulator: rivet is sucked in charging sucker, is driven by the 7th actuator, the 8th
The top of lamp cap of moving part joint the second connection frame of driving on station turnplate, the driving of the 8th actuator feed sucker for rivet
It is assembled on lamp cap, completes rivet assembly process,
In some embodiments, hold-down mechanism includes the 7th rack, third sliding rail, the 9th actuator, sliding block, detector
And hold-down head, third sliding rail are fixed in the 7th rack, the 9th actuator is fixed in the 7th rack and is sliding positioned at third
One end of rail, sliding block are slidably disposed on third sliding rail, and the driving end of the 9th actuator is connect with sliding block, detector, compression
Head is located on sliding block, the central axes of the detection direction alignment hold-down head of detector.
As a result, in the process of hold-down mechanism；Rivet of the sliding block on station turnplate is driven by the 9th actuator,
Hold-down head contacts rivet and compresses it on sliding block, completes to compress process.In hold-down head compaction process, if hold-down head touches
Rivet, detector can detect hold-down head；If hold-down head could not touch rivet, i.e., rivet, detector are free of in the station
It will not detect hold-down head.Detector can reach the signal in subsequent organisation of working, in order to which follow-up mechanism judges whether
The workpiece is processed.
In some embodiments, lamp cap automatic assembling apparatus further includes the second Zheng Xian mechanism, and the second Zheng Xian mechanism is located at
On board, the second Zheng Xian mechanism is between the first Zheng Xian mechanism and the first feeding mechanism；Second Zheng Xian mechanism is configured to one
Lamp cup after secondary whole line carries out secondary whole line.
Secondary whole line is carried out to the Lamp cup after primary whole line by the second Zheng Xian mechanism as a result, so that the light source board on Lamp cup
Conducting wire is more straight, in order to subsequent manufacturing procedure.
In some embodiments, lamp cap automatic assembling apparatus further includes thread cutting mechanism, and thread cutting mechanism is located on board, is cut
Line mechanism is between the first feeding mechanism and thread depressing mechanism；Thread cutting mechanism is configured to cut the Lamp cup after assembly lamp cap
Line.
Thread cutting mechanism can carry out trimming processing to the Lamp cup after assembly lamp cap as a result, i.e., to the excess wire of light source board
It is wiped out, in order to subsequent manufacturing procedure.
In some embodiments, lamp cap automatic assembling apparatus further includes discharging mechanism, and discharging mechanism is located on board, out
Material mechanism is located at the side of presser；Discharging mechanism include hopper component and discharging manipulator, hopper component include collecting receptacle,
14th actuator and blow tank, blow tank are connect with the driving end of the 14th actuator, and blow tank is located above collecting receptacle, the
14 actuators and detector electrically connect；Discharging mechanism is configured to discharge to workpiece.
Discharging mechanism can will test the underproof workpiece of device detection and is discharged as a result, will test the qualified work of device detection
Part carries out normal discharging processing.When detector detects that station is unqualified, the 14th actuator can drive blow tank far from useless
Above product case, discharging manipulator is moved to waste product in collecting receptacle.
The utility model has the following beneficial effects: the present apparatus is operated using mechanical automation instead of manpower, Lamp cup, lamp cap are realized
And the Automated assembly function of rivet.From 5-6 people operate one section of production line reduce to a people even nobody can be operated one section
Production line realizes saving manpower；Artificial repetitive operation is replaced with mechanical repetitive operation, ensure that its quality is consistent with product
Property；Manual working is replaced with machine work, realizes efficient working efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the lamp cap automatic assembling apparatus of one embodiment of the utility model.
Fig. 2 is the overlooking structure diagram of lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 3 is the schematic perspective view of the first Zheng Xian mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 4 is the schematic perspective view of the second Zheng Xian mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 5 is the schematic perspective view of the first feeding mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 6 is the A partial enlargement structural representation of the first Zheng Xian mechanism shown in Fig. 5.
Fig. 7 is the schematic perspective view of thread cutting mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 8 is the schematic perspective view of thread depressing mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Fig. 9 is that the stereochemical structure of the second feeding machanism of the second feeding mechanism in lamp cap automatic assembling apparatus shown in Fig. 1 is shown
It is intended to.
Figure 10 is the stereochemical structure of the second charging manipulator of the second feeding mechanism in lamp cap automatic assembling apparatus shown in Fig. 1
Schematic diagram.
Figure 11 is the schematic perspective view of hold-down mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Figure 12 is the schematic perspective view of presser in lamp cap automatic assembling apparatus shown in Fig. 1.
Figure 13 is the schematic perspective view of the discharging manipulator of discharging mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Figure 14 is the schematic perspective view of the hopper component of discharging mechanism in lamp cap automatic assembling apparatus shown in Fig. 1.
Figure 15 is the schematic perspective view of part body in lamp cap automatic assembling apparatus shown in Fig. 1.
Figure label: 00- board, 01- station turnplate, 011- station carrier, the first Zheng Xian of 02- mechanism, the first machine of 021-
Frame, the first actuator of 022-, the first gas of 023- folder, the second gas of 024- folder, the second Zheng Xian of 03- mechanism, the 9th rack of 031-, 032-
5th sliding rail, the 11st actuator of 033-, the 12nd actuator of 034-, the whole wire clamp of 035- first, the whole wire clamp of 036- second, 04-
First feeding mechanism, the first supply assembly of 041-, the second rack of 0411-, the first vibrating disk of 0412-, the transport of 0413- first are slided
Rail, 0414- stock stop, 042- first feed manipulator, 0421- third rack, the first sliding rail of 0422-, 0423- second and drive
Part, the first connection frame of 0424-, 0425- third actuator, 0426- fourth drive member, 0427- third gas folder, 0428- guide pipe,
043- limit assembly, 05- thread cutting mechanism, the 12nd rack of 051-, the 6th sliding rail of 052-, the 13rd actuator of 053-, 054- are cut
Line device, 06- thread depressing mechanism, the 4th rack of 061-, the 5th actuator of 062-, 063- crimping head, the second feeding mechanism of 07-, 071-
Second supply assembly, the 5th rack of 0711-, the second vibrating disk of 0712-, the second shipping skid of 0713-, the 6th actuator of 0714-,
0715- sliding slot, 0716- pushing block, 072- second feed manipulator, the 6th rack of 0721-, the second sliding rail of 0722-, 0723- the 7th
Actuator, the second connection frame of 0724-, the 8th actuator of 0725-, 0726- feed sucker, 08- hold-down mechanism, the 7th machine of 081-
Frame, 082- third sliding rail, the 9th actuator of 083-, 084- sliding block, 085- detector, 086- hold-down head, 09- presser,
The 8th rack of 091-, the 4th sliding rail of 092-, the tenth actuator of 093-, 094- pressing device, 10- discharging mechanism, 101- discharging are mechanical
The 13rd rack of hand, 1011-, the 7th sliding rail of 1012-, the 15th actuator of 1013-, the 16th actuator of 1014-, 1015-
Four gas folder, 102- hopper component, 1021- collecting receptacle, the 14th actuator of 1022-, 1023- blow tank, 11- power mechanism,
111- motor, 112- divider, 113- encoder, 12- transport establishment, 13- controller.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Fig. 1-2 schematically shows a kind of lamp cap automatic assembling apparatus of embodiment according to the present utility model, packet
Include board 00 and the station turnplate 01 on board 00, the first Zheng Xian mechanism 02, the first feeding mechanism 04, thread depressing mechanism
06, the second feeding mechanism 07, hold-down mechanism 08 and presser 09, station turnplate 01 are rotatably arranged on board 00, work
The edge circumference of position turntable 01 is equipped with multiple station carriers 011, the first Zheng Xian mechanism 02, the first feeding mechanism 04, thread depressing mechanism
06, the second feeding mechanism 07, hold-down mechanism 08, presser 09 successively around station turnplate 01 and cooperate；
Station turnplate 01 is configured to transport workpiece；
First Zheng Xian mechanism 02 is configured to carry out Lamp cup on primary whole line；
First feeding mechanism 04 is configured to for lamp cap being assembled on Lamp cup；
Thread depressing mechanism 06 is configured to carry out crimping to Lamp cup；
Second feeding mechanism 07 is configured to for rivet being assembled on lamp cap；
Hold-down mechanism 08 is configured to be fixed rivet；
Presser 09 is configured to carry out getting fixation ready to lamp cap.
In the utility model, workpiece includes Lamp cup, lamp cap and rivet with light source board, and the purpose of this utility model is
Lamp cap and rivet are installed to Lamp cup, the effect that light source board is electrically connected by rivet and lamp cap in the Lamp cup of realization.Workpiece exists
The last transport of station turnplate 01 carries out automation processing into each organisation of working: workpiece is in the first Zheng Xian mechanism 02, and the
One Zheng Xian mechanism 02 carries out whole line processing to the conducting wire of light source board in Lamp cup, that is, the conducting wire in Lamp cup on light source board is straightened；Workpiece
In the first feeding mechanism 04, the first feeding mechanism 04 installs lamp cap to Lamp cup；Workpiece is in thread depressing mechanism 06, line-pressing machine
Structure 06 carries out crimping processing to Lamp cup, i.e., bends the conducting wire of light source board in Lamp cup, be bonded it with lamp cap；Workpiece second into
Expect in mechanism 07, rivet is assembled on lamp cap by the second feeding mechanism 07；Workpiece is in hold-down mechanism 08, and hold-down mechanism 08 is to riveting
Nail is fixed；In presser 09, presser 09 carries out lamp cap to get fixation, the i.e. side by getting ready ready workpiece
Lamp cap is fixed on Lamp cup by formula.The present apparatus is operated using mechanical automation instead of manpower, is operated one section of production line from 5-6 people and is subtracted
Even one section of production line can be operated in nobody to an as little as people, realizes saving manpower；Artificial repeat is replaced with mechanical repetitive operation
Movement, ensure that the consistency of its quality and product；Manual working is replaced with machine work, realizes efficient working efficiency.
In conjunction with Fig. 3, the first Zheng Xian mechanism 02 includes the first rack 021, the first actuator 022, the first gas folder 023 and the
Two gas folder 024, the first actuator 022 are fixed on the side of the first rack 021, and the second gas folder 024 is fixed on the first rack 021
The other side, the first gas folder 023 are fixed at the driving end of the first actuator 022, and the first gas folder 023 is parallel with the second gas folder 024
Setting.
In the process of first Zheng Xian mechanism 02: pressing from both sides the 023, second gas folder 024 by the first gas and clamp Lamp cup inner light source plate
Conducting wire lower end, the first actuator 022 drives the first gas folder 023 to move up, complete to promote the first gas folder 023 that conducting wire is straightened
At primary whole line procedures.
In conjunction with Fig. 5-6, the first feeding mechanism 04 includes limit assembly 043, the first supply assembly 041 and the first charger
Tool hand 042, limit assembly 043 are located at the top of station turnplate 01, for gripping the Lamp cup on the correspondence station carrier 011
The conducting wire of middle light source board, the first supply assembly 041 and the first charging manipulator 042 cooperate；First supply assembly 041 includes second
Rack 0411, the first vibrating disk 0412, the first shipping skid 0413 and stock stop 0414, the first shipping skid 0413 and gear
Glassware 0414 is each attached in the second rack 0411, and the first vibrating disk 0412 is connect with 0413 one end of the first shipping skid, backgauge
Device 0414 is connect with the other end of the first shipping skid 0413.
In the process of first feeding mechanism 04: providing lamp cap by the first supply assembly 041, the first vibrating disk 0412 is logical
It crosses the first shipping skid 0413 lamp cap is delivered at the first charging manipulator 042, is filled lamp cap by the first charging manipulator 042
It is assigned in the Lamp cup on station turnplate 01, completes the assembly process of lamp cap.
In conjunction with Fig. 6, the first charging manipulator 042 includes third rack 0421, the first sliding rail 0422, the second actuator
0423, the first connection frame 0424, third actuator 0425, fourth drive member 0426, third gas folder 0427 and guide pipe 0428,
First sliding rail 0422 is fixed in third rack 0421, and the second actuator 0423 is fixed in third rack 0421 and is located at first
One end of sliding rail 0422, the first connection frame 0424 are slidably arranged on the first sliding rail 0422, the driving of the second actuator 0423
End is connect with the first connection frame 0424, and third actuator 0425, fourth drive member 0426 are each attached on the first connection frame 0424,
Third gas folder 0427 is fixed at the driving end of third actuator 0425, and guide pipe 0428 is fixed on the drive of fourth drive member 0426
At moved end, third gas folder 0427 and guide pipe 0428 cooperate.
In the process of first charging manipulator 042: clamping lamp cap by third gas folder 0427, fourth drive member 0426 is driven
Action-oriented pipe 0428 is inserted into the circular hole on lamp cap, and the second actuator 0423 drives the first connection frame 0424 close to station turnplate 01
On Lamp cup top, third actuator 0425 drives third gas folder 0427 lamp cap to be assembled in Lamp cup, third gas folder 0427
It opens, third actuator 0425 is synchronous with fourth drive member 0426 to be retracted, and assembly process is completed.
In conjunction with Fig. 8, thread depressing mechanism 06 includes the 4th rack 061, the 5th actuator 062 and crimping head 063, the 5th driving
Part 062 is fixed in the 4th rack 061, and crimping head 063 is fixed at the driving end of the 5th actuator 062.
During the crimping of thread depressing mechanism 06: being contacted on station turnplate 01 by the 5th actuator 062 driving crimping head 063
Lamp cap, and the conducting wire of light source board in Lamp cup is bent, it is bonded conducting wire with lamp cap, completes crimping process.
In conjunction with Fig. 9-10, the second feeding mechanism 07 includes the second supply assembly 071 and the second charging manipulator 072, and second
Supply assembly 071 and the second charging manipulator 072 cooperate；Second supply assembly 071 includes the 5th rack 0711, the second vibrating disk
0712, the second shipping skid 0713, the 6th actuator 0714, sliding slot 0715 and pushing block 0716, the second shipping skid 0713 are set
In the 5th rack 0711, the second vibrating disk 0712 is connect with one end of the second shipping skid 0713, and sliding slot 0715 is located at second
The other end of shipping skid 0713, pushing block 0716 are slidably disposed in sliding slot 0715, and the 6th actuator 0714 is fixed on sliding slot
The driving end of 0715 one end, the 6th actuator 0714 is connect with pushing block 0716, and pushing block 0716 is equipped with card slot and (does not mark in figure
Know), card slot energy and be merely able to accommodate a rivet.
In the process of second feeding mechanism 07: providing rivet by the second supply assembly 071, the second vibrating disk 0712 will
Rivet is transported by the second shipping skid 0713 to sliding block 084, feeds manipulator 072 for the rivet on sliding block 084 by second
It is assembled in the lamp cap on station turnplate 01, completes rivet assembly process.
In conjunction with Figure 10, the second charging manipulator 072 includes the 6th rack 0721, the second sliding rail 0722, the 7th actuator
0723, the second connection frame 0724, the 8th actuator 0725 and charging sucker 0726, the second sliding rail 0722 are fixed on the 6th rack
On 0721, the 7th actuator 0723 is fixed on the one end in the 6th rack 0721 and being located at the second sliding rail 0722, the second connection frame
0724 is slidably disposed on the second sliding rail 0722, and the driving end of the 7th actuator 0723 is connect in the second connection frame 0724,
8th actuator 0725 is located on the second connection frame 0724, and charging sucker 0726 is fixed on the driving end of the 8th actuator 0725
Place.
Second charging manipulator 072 process in: charging sucker 0726 rivet is sucked, by the 7th actuator 0723,
The top of lamp cap of 8th actuator 0725 joint the second connection frame 0724 of driving on station turnplate 01, the 8th actuator
Rivet is assembled on lamp cap by 0725 driving charging sucker 0726, completes rivet assembly process,
In conjunction with Figure 11, hold-down mechanism 08 include the 7th rack 081, third sliding rail 082, the 9th actuator 083, sliding block 084,
Detector 085 and hold-down head 086, third sliding rail 082 are fixed in the 7th rack 081, and the 9th actuator 083 is fixed on the 7th
In rack 081 and for positioned at one end of third sliding rail 082, sliding block 084 is slidably disposed on third sliding rail 082, the 9th driving
The driving end of part 083 is connect with sliding block 084, and detector 085, hold-down head 086 are located on sliding block 084, the detection side of detector 085
To the central axes of alignment hold-down head 086.
In the process of hold-down mechanism 08；By riveting of the 9th actuator 083 driving sliding block 084 on station turnplate 01
It follows closely, hold-down head 086 contacts rivet and compresses it on sliding block 084, completes to compress process.In 086 compaction process of hold-down head, compress
If first 086 touches rivet, detector 085 can detect hold-down head 086；If hold-down head 086 could not touch rivet, i.e.,
Rivet is free of in the station, detector 085 will not detect hold-down head 086.The signal can be reached subsequent add by detector 085
In work mechanism, in order to which follow-up mechanism judges whether to process the workpiece of the station.
In conjunction with Figure 12, presser 09 includes the 8th rack 091, the 4th sliding rail 092, the tenth actuator 093 and pressing
Device 094, the 4th sliding rail 092 are fixed in the 8th rack 091, and the tenth actuator 093 is fixed in the 8th rack 091 and is located at the
One end of four sliding rails 092, pressing device 094 are slidably disposed on the 4th sliding rail 092, the driving end of the tenth actuator 093 and pressing
Device 094 connects.
In the process of presser 09: driving pressing device 094 close by the tenth actuator 093 and contact lamp cap, press
Needle mechanism 09 carries out lamp cap to get fixation ready, and lamp cap is fixed on Lamp cup by way of getting ready.
In conjunction with Fig. 4, lamp cap automatic assembling apparatus further includes the second Zheng Xian mechanism 03, and the second Zheng Xian mechanism 03 is located at board 00
On, the second Zheng Xian mechanism 03 is between the first Zheng Xian mechanism 02 and the first feeding mechanism 04；Second Zheng Xian mechanism 03 includes the
Nine racks 031, the 5th sliding rail 032, the 11st actuator 033, the 12nd actuator 034, the first whole wire clamp 035 and second are whole
Wire clamp 036, the 5th sliding rail 032 are fixed in the 9th rack 031, and the 11st actuator 033 and the 12nd actuator 034 are fixed
In the 9th rack 031, and the 11st actuator 033 is located at one end of the 5th sliding rail 032, and the 12nd actuator 034 is located at the
The side of five sliding rails 032, the first whole wire clamp 035 and the second whole wire clamp 036 are slidably connected on the 5th sliding rail 032, and first is whole
Wire clamp 035 is connect with the driving end of the 11st actuator 033, and the driving end of the second whole 036 and the 12nd actuator 034 of wire clamp connects
It connects, the first whole wire clamp 035 is engaged with the second whole wire clamp 036；Second Zheng Xian mechanism 03 be configured to the Lamp cup after primary whole line into
The secondary whole line of row.Secondary whole line is carried out to the Lamp cup after primary whole line by the second Zheng Xian mechanism 03, so that the light source board on Lamp cup
Conducting wire is more straight, in order to subsequent manufacturing procedure.
The course of work of second Zheng Xian mechanism 03: the 11st actuator 033 and the 12nd actuator 034 respectively drive first
The opposite sliding on the 5th sliding rail 032 of whole wire clamp 035 and the second whole wire clamp 036, a whole wire clamp and the second whole wire clamp 036 connect
It touches and to conductor clamping, the secondary whole line procedures of completion.
In conjunction with Fig. 7, lamp cap automatic assembling apparatus further includes thread cutting mechanism 05, and thread cutting mechanism 05 is located on board 00, trimming
Mechanism 05 is between the first feeding mechanism 04 and thread depressing mechanism 06；Thread cutting mechanism 05 includes the 12nd rack 051, the 6th sliding rail
052, the 13rd actuator 053 and thread cutter 054, the 6th sliding rail 052 are fixed in the 12nd rack 051, the 13rd driving
Part 053 is fixed on the one end in the 12nd rack 051 and being located at the 6th sliding rail 052, and it is sliding that thread cutter 054 is slidably disposed in the 6th
On rail 052, the driving end of the 13rd actuator 053 is connect with thread cutter 054；Thread cutting mechanism 05 is configured to after assembly lamp cap
Lamp cup carries out trimming.Thread cutting mechanism 05 can carry out trimming processing to the Lamp cup after assembly lamp cap, i.e., lead to the extra of light source board
Line is wiped out, in order to subsequent manufacturing procedure.
The process of thread cutting mechanism 05: 054 contact workpiece of thread cutter, thread cutter 054 are driven by the 13rd actuator 053
Lamp cup inner light source plate excess wire is wiped out, trimming process is completed.
In conjunction with Figure 13-14, lamp cap automatic assembling apparatus further includes discharging mechanism 10, and discharging mechanism 10 is located on board 00,
Discharging mechanism 10 is located at the side of presser 09；Discharging mechanism 10 includes hopper component 102 and discharging manipulator 101, hopper
Component 102 includes collecting receptacle 1021, the 14th actuator 1022 and blow tank 1023, blow tank 1023 and the 14th actuator
1022 driving end connection, blow tank 1023 are located at 1021 top of collecting receptacle, 085 Electricity Federation of the 14th actuator 1022 and detector
It connects, discharging manipulator 101 includes the 13rd rack 1011, the 7th sliding rail 1012, the 15th actuator 1013, the 16th actuator
1014 and the 4th gas folder 1015, the 7th sliding rail 1012 is fixed in the 13rd rack 1011, and the 15th actuator 1013 is fixed
One end in the 13rd rack 1011 and positioned at the 7th sliding rail 1012, it is sliding that the 16th actuator 1014 is slidably disposed in the 7th
On rail 1012, the driving end of the 15th actuator 1013 is connect with the 16th actuator 1014, and the 4th gas folder 1015 is fixed on the
At the driving end of 16 actuators 1014；Discharging mechanism 10 is configured to discharge to workpiece.Discharging mechanism 10 can will test device
The 085 underproof workpiece of detection is discharged, and be will test device 085 and is detected the qualified normal discharging processing of workpiece progress.It is detecting
When device 085 detects that station is unqualified, the 14th actuator 1022 can drive blow tank 1023 far from 1021 top of collecting receptacle, make
The manipulator 101 that must discharge can move to waste product in collecting receptacle 1021.
The course of work of discharging mechanism 10: the 15th actuator 1013 driving the 16th actuator 1014 of driving is close to workpiece
Top, the 16th actuator 1014 drive the 4th gas to press from both sides 1015 contact workpieces, and the 4th gas folder 1015 picks up workpiece, driven by the 15th
The 4th gas of driving folder 1015 is moved to 1023 top of blow tank, the 4th gas folder jointly for moving part 1013, the 16th actuator 1014
1015 open, and workpiece is fallen into blow tank 1023.
In conjunction with Figure 15, lamp cap automatic assembling apparatus further includes power mechanism 11, and power mechanism 11 is located on board 00 and position
In 01 lower section of station turnplate, power mechanism 11 includes motor 111, divider 112 and encoder 113, and motor 111 passes through segmentation
Device 112 is connect with station turnplate 01, and encoder 113 is located at 112 side of divider and connect with divider 112.
In conjunction with Fig. 1, lamp cap automatic assembling apparatus further includes controller 13, controller 13 respectively with the first Zheng Xian mechanism 02,
First feeding mechanism 04, thread depressing mechanism 06, the second feeding mechanism 07, hold-down mechanism 08, presser 09, the second Zheng Xian mechanism
03, thread cutting mechanism 05, discharging mechanism 10 and power mechanism 11 electrically connect, controller 13 can control the first Zheng Xian mechanism 02,
First feeding mechanism 04, thread depressing mechanism 06, the second feeding mechanism 07, hold-down mechanism 08, presser 09, the second Zheng Xian mechanism
03, thread cutting mechanism 05, discharging mechanism 10 and power mechanism 11 cooperate.
In conjunction with Fig. 1, lamp cap automatic assembling apparatus further includes transport establishment 12, and transport establishment 12 is located at the side of board 00,
Transport establishment 12 is located at the lower section of blow tank 1023, and workpiece can be moved to subsequent processing by transport establishment 12.
In the present embodiment, the first actuator 022, the second actuator 0423, third actuator 0425, fourth drive member
0426, the 5th actuator 062, the 6th actuator 0714, the 7th actuator 0723, the 8th actuator 0725, the 9th actuator
083, the tenth actuator 093, the 11st actuator 033, the 12nd actuator 034, the driving of the 13rd actuator the 053, the 14th
Part 1022, the 15th actuator 1013, the 16th actuator 1014, the first gas press from both sides the 023, second gas folder 024, third gas folder
0427, the 4th gas folder 1015 and charging sucker 0726 are pneumatic element, so the present apparatus is equipped with Pneumatic drive system.
In the present embodiment, workpiece includes Lamp cup, lamp cap and rivet with light source board, and the purpose of this utility model is will
Lamp cap and rivet are installed to Lamp cup, the effect that light source board is electrically connected by rivet and lamp cap in the Lamp cup of realization.Station turnplate
01 be equipped with 12 station carriers 011, that is, be divided into 12 stations, in which: station 1-3 be Lamp cup feed station, for Lamp cup into
Material；Station 4 is primary whole line station, corresponding first Zheng Xian mechanism 02；Station 5 is secondary whole line station, corresponding second whole line machine
Structure 03；Station 6 is lamp cap feed station, corresponding first feeding mechanism 04；Station 7 is trimming station, corresponding thread cutting mechanism 05；Work
Position 8 is crimping station, corresponding thread depressing mechanism 06；Station 9 is rivet feed station, corresponding second feeding mechanism 07；Station 10 is
Compress station, corresponding hold-down mechanism 08；Station 11 is to get fixed station ready, corresponding presser 09；Station 12 is discharging station,
Corresponding discharging mechanism 10.The specific procedure of processing of the present embodiment:
S1: in station 1-3, the Lamp cup with light source board being put on the station carrier 011 of the station, and Lamp cup turns with station
Disk 01 is successively moved in postorder station and is processed；
S2；In station 4, the first Zheng Xian mechanism 02 carries out whole line processing to the conducting wire of light source board in Lamp cup, that is, Lamp cup is straightened
Conducting wire on middle light source board；
S3: in station 5, the second Zheng Xian mechanism 03 carries out whole line processing to the conducting wire of light source board in Lamp cup again, i.e., folder is straight
Conducting wire in Lamp cup on light source board；
S4: in station 6, the first feeding mechanism 04 installs lamp cap to Lamp cup.
S5: in station 7, the Lamp cup after 05 pair of thread cutting mechanism assembly lamp cap carries out trimming processing, i.e., to the extra of light source board
Conducting wire is wiped out, in order to subsequent manufacturing procedure.
S6: in station 8, thread depressing mechanism 06 carries out crimping processing to Lamp cup, i.e., bends the conducting wire of light source board in Lamp cup, make
It is bonded with lamp cap；
S7: in station 9, rivet is assembled on lamp cap by the second feeding mechanism 07；
S8: in station 10, hold-down mechanism 08 is fixed rivet；
S9: in station 11, presser 09 carries out lamp cap to get fixation ready, i.e., is fixed on lamp cap by way of getting ready
On Lamp cup.
S10: in station 12, discharging mechanism 10 discharges to workpiece.Discharging mechanism 10 can will test the detection of device 085 and not conform to
The workpiece of lattice is discharged, and be will test device 085 and is detected the qualified normal discharging processing of workpiece progress.
The utility model has the following beneficial effects: the present apparatus is operated using mechanical automation instead of manpower, Lamp cup, lamp cap are realized
And the Automated assembly function of rivet.From 5-6 people operate one section of production line reduce to a people even nobody can be operated one section
Production line realizes saving manpower；Artificial repetitive operation is replaced with mechanical repetitive operation, ensure that its quality is consistent with product
Property；Manual working is replaced with machine work, realizes efficient working efficiency.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. lamp cap automatic assembling apparatus, 1, it is characterised in that it includes board (00) and the station being set on board (00) turn
Disk (01), the first Zheng Xian mechanism (02), the first feeding mechanism (04), thread depressing mechanism (06), the second feeding mechanism (07), compacting machine
Structure (08) and presser (09), the station turnplate (01) are rotatably arranged on board (00), the station turnplate
(01) edge circumference is equipped with multiple station carriers (011), first Zheng Xian mechanism (02), the first feeding mechanism (04), pressure
Line mechanism (06), the second feeding mechanism (07), hold-down mechanism (08), presser (09) successively around station turnplate (01) and are assisted
With work；
The station turnplate (01) is configured to transport workpiece；
First Zheng Xian mechanism (02) is configured to carry out Lamp cup on primary whole line；
First feeding mechanism (04) is configured to for lamp cap being assembled on Lamp cup；
The thread depressing mechanism (06) is configured to carry out crimping to Lamp cup；
Second feeding mechanism (07) is configured to for rivet being assembled on lamp cap；
The hold-down mechanism (08) is configured to be fixed rivet；
The presser (09) is configured to carry out getting fixation ready to lamp cap.
2. lamp cap automatic assembling apparatus according to claim 1, which is characterized in that first Zheng Xian mechanism (02) includes
First rack (021), the first actuator (022), the first gas folder (023) and the second gas folder (024), first actuator
(022) it is fixed on the side of the first rack (021), the second gas folder (024) is fixed on the other side of the first rack (021),
The first gas folder (023) is fixed at the driving end of the first actuator (022).
3. lamp cap automatic assembling apparatus according to claim 1, which is characterized in that first feeding mechanism (04) includes
First supply assembly (041) and the first charging manipulator (042), first supply assembly (041) and the first charging are mechanical
Hand (042) cooperation；First supply assembly (041) includes the second rack (0411), the first vibrating disk (0412), the first transport
Sliding rail (0413) and stock stop (0414), first shipping skid (0413) and stock stop (0414) are each attached to second
In rack (0411), first vibrating disk (0412) connect with the first shipping skid (0413) one end, the stock stop
(0414) it is connect with the other end of the first shipping skid (0413).
4. lamp cap automatic assembling apparatus according to claim 3, which is characterized in that first charging manipulator (042)
Including third rack (0421), the first sliding rail (0422), the second actuator (0423), the first connection frame (0424), third driving
Part (0425), fourth drive member (0426), third gas folder (0427) and guide pipe (0428), first sliding rail (0422) are solid
It is scheduled on third rack (0421), second actuator (0423) is fixed on third rack (0421), first connection
Frame (0424) is slidably arranged on the first sliding rail (0422), the driving end of second actuator (0423) and the first connection frame
(0424) it connects, the third actuator (0425), fourth drive member (0426) are each attached on the first connection frame (0424), institute
It states third gas folder (0427) to be fixed at the driving end of third actuator (0425), the guide pipe (0428) is fixed on 4 wheel driven
At the driving end of moving part (0426), the third gas folder (0427) and guide pipe (0428) cooperation.
5. lamp cap automatic assembling apparatus according to claim 1, which is characterized in that second feeding mechanism (07) includes
Second supply assembly (071) and the second charging manipulator (072), second supply assembly (071) and the second charging manipulator
(072) cooperate；Second supply assembly (071) includes the 5th rack (0711), the second vibrating disk (0712), the second transport cunning
Rail (0713), the 6th actuator (0714), sliding slot (0715) and pushing block (0716), second shipping skid (0713) are located at
In 5th rack (0711), second vibrating disk (0712) connect with one end of the second shipping skid (0713), the sliding slot
(0715) it is located at the other end of the second shipping skid (0713), the pushing block (0716) is slidably disposed in sliding slot (0715), institute
State one end that the 6th actuator (0714) is fixed on sliding slot (0715), the driving end of the 6th actuator (0714) and pushing block
(0716) it connects.
6. lamp cap automatic assembling apparatus according to claim 5, which is characterized in that second charging manipulator (072)
Including the 6th rack (0721), the second sliding rail (0722), the 7th actuator (0723), the second connection frame (0724), the 8th driving
Part (0725) and charging sucker (0726), second sliding rail (0722) are fixed in the 6th rack (0721), and the described 7th
Actuator (0723) is fixed on the one end in the 6th rack (0721) and being located at the second sliding rail (0722), second connection frame
(0724) be slidably disposed on the second sliding rail (0722), the driving end of the 7th actuator (0723) in the second connection frame
(0724) it connects, the 8th actuator (0725) is located on the second connection frame (0724), and the charging sucker (0726) is fixed
At the driving end of the 8th actuator (0725).
7. lamp cap automatic assembling apparatus according to claim 1, which is characterized in that the hold-down mechanism (08) includes the 7th
Rack (081), third sliding rail (082), the 9th actuator (083), sliding block (084), detector (085) and hold-down head (086),
The third sliding rail (082) is fixed in the 7th rack (081), and the 9th actuator (083) is fixed on the 7th rack (081)
It is upper and for positioned at one end of third sliding rail (082), the sliding block (084) is slidably disposed on third sliding rail (082), described the
The driving end of nine actuators (083) is connect with sliding block (084), and the detector (085), hold-down head (086) are located at sliding block (084)
On, the central axes of detection direction alignment hold-down head (086) of the detector (085).
8. -7 any lamp cap automatic assembling apparatus according to claim 1, which is characterized in that further include the second Zheng Xian mechanism
(03), second Zheng Xian mechanism (03) is located on board (00), and second Zheng Xian mechanism (03) is located at the first Zheng Xian mechanism
(02) between the first feeding mechanism (04)；Second Zheng Xian mechanism (03) is configured to carry out two to the Lamp cup after primary whole line
Secondary whole line.
9. -7 any lamp cap automatic assembling apparatus according to claim 1, which is characterized in that further include thread cutting mechanism
(05), the thread cutting mechanism (05) is located on board (00), and the thread cutting mechanism (05) is located at the first feeding mechanism (04) and pressure
Between line mechanism (06)；The thread cutting mechanism (05) is configured to carry out trimming to the Lamp cup after assembly lamp cap.
10. lamp cap automatic assembling apparatus according to claim 7, which is characterized in that it further include discharging mechanism (10), it is described
Discharging mechanism (10) is located on board (00), and the discharging mechanism (10) is located at the side of presser (09)；The discharging machine
Structure (10) includes hopper component (102) and discharging manipulator (101), and the hopper component (102) includes collecting receptacle (1021), the
The driving end of 14 actuators (1022) and blow tank (1023), the blow tank (1023) and the 14th actuator (1022) connects
It connects, the blow tank (1023) is located above collecting receptacle (1021), the 14th actuator (1022) and detector (085) electricity
Connection；The discharging mechanism (10) is configured to discharge to workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821511024.3U CN208696748U (en) | 2018-09-14 | 2018-09-14 | Lamp cap automatic assembling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821511024.3U CN208696748U (en) | 2018-09-14 | 2018-09-14 | Lamp cap automatic assembling apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN208696748U true CN208696748U (en) | 2019-04-05 |
Family
ID=65946764
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821511024.3U Active CN208696748U (en) | 2018-09-14 | 2018-09-14 | Lamp cap automatic assembling apparatus |
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| CN (1) | CN208696748U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817955A (en) * | 2018-09-14 | 2018-11-16 | 广东大唐永恒智能科技有限公司 | Lamp cap automatic assembling apparatus |
| CN110744299A (en) * | 2019-10-14 | 2020-02-04 | 杭州电子科技大学 | Method for assembling and detecting cable with terminal and plastic shell |
| CN117053133A (en) * | 2023-10-12 | 2023-11-14 | 深圳市晟元光电科技有限公司 | Processing device of LED lamp |
-
2018
- 2018-09-14 CN CN201821511024.3U patent/CN208696748U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108817955A (en) * | 2018-09-14 | 2018-11-16 | 广东大唐永恒智能科技有限公司 | Lamp cap automatic assembling apparatus |
| CN110744299A (en) * | 2019-10-14 | 2020-02-04 | 杭州电子科技大学 | Method for assembling and detecting cable with terminal and plastic shell |
| CN110744299B (en) * | 2019-10-14 | 2021-02-09 | 杭州电子科技大学 | Method for assembling and detecting cable with terminal and plastic shell |
| CN117053133A (en) * | 2023-10-12 | 2023-11-14 | 深圳市晟元光电科技有限公司 | Processing device of LED lamp |
| CN117053133B (en) * | 2023-10-12 | 2023-12-08 | 深圳市晟元光电科技有限公司 | Processing device of LED lamp |
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