CN206022865U - A multifunctional connector assembly platform - Google Patents
A multifunctional connector assembly platform Download PDFInfo
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- CN206022865U CN206022865U CN201620990782.2U CN201620990782U CN206022865U CN 206022865 U CN206022865 U CN 206022865U CN 201620990782 U CN201620990782 U CN 201620990782U CN 206022865 U CN206022865 U CN 206022865U
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- 239000002184 metal Substances 0.000 claims abstract description 109
- 238000012545 processing Methods 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003780 insertion Methods 0.000 claims abstract description 11
- 230000037431 insertion Effects 0.000 claims abstract description 11
- 239000011257 shell material Substances 0.000 claims description 108
- 238000003825 pressing Methods 0.000 claims description 65
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
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- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
本实用新型提供一种多功能连接器组装平台，包括承载台、用于搭载产品的载具、装于承载台上方的下料机构以及通过模组快速更换机构装于承载台上方的下弹片装切模组、上弹片装切模组、金属壳供输模组和金属壳安插模组，另外还包括装于承载台上方的用于将载具移送往各个模组进行加工组装的六轴机械手以及控制各个模组和六轴机械手运动的控制系统；产品加工模组通过模组快速更换机构安装于承载台，机台的通用性好；通过在承载台上设置六轴机械手、产品加工模组和下料机构，从上料到下料全自动化，自动化程度高；上料机械手抓取载具放置在各个加工模组中进行同时加工，生产效率高。
The utility model provides a multifunctional connector assembly platform, comprising a bearing platform, a carrier for carrying products, a material unloading mechanism installed above the bearing platform, and a lower spring piece mounting and cutting module group, an upper spring piece mounting and cutting module group, a metal shell supply module and a metal shell insertion module installed above the bearing platform through a module rapid replacement mechanism, and further comprising a six-axis manipulator installed above the bearing platform for transferring the carrier to each module for processing and assembly, and a control system for controlling the movement of each module and the six-axis manipulator; the product processing module is installed on the bearing platform through the module rapid replacement mechanism, and the machine has good versatility; by arranging the six-axis manipulator, the product processing module and the material unloading mechanism on the bearing platform, the whole process from loading to unloading is fully automated, and the automation degree is high; the material loading manipulator grabs the carrier and places it in each processing module for simultaneous processing, and the production efficiency is high.
Description
技术领域technical field
本实用新型涉及连接器组装设备，特别涉及一种多功能连接器组装平台。The utility model relates to connector assembly equipment, in particular to a multifunctional connector assembly platform.
背景技术Background technique
连接器一般包括端子、塑胶本体以及其他配件组合装配而成，连接器的型号多样而且不同的连接器其配件组合也不一样，其类别与型号繁多，虽然生产厂家可以针对某种类别或型号的连接器制造一些能自动化组装的非标设备，但是现有的非标设备存在以下弊端：Connectors are generally composed of terminals, plastic bodies and other accessories. There are various types of connectors and different connectors have different combinations of accessories. There are many types and models. Although manufacturers can target certain types or models Connectors manufacture some non-standard equipment that can be assembled automatically, but the existing non-standard equipment has the following disadvantages:
其一：机台的通用性差，只能针对某个型号的连接器进行自动化组装加工，当产品更新换代后难以实现对新产品的加工，旧机台只能重新改造或者报废，不仅浪费资源而且增加了企业的生产成本。One: The versatility of the machine is poor, and it can only be automatically assembled and processed for a certain type of connector. When the product is updated, it is difficult to process new products. The old machine can only be rebuilt or scrapped, which not only wastes resources but also Increased the production cost of the enterprise.
其二：机台的自动化程度低，一台设备只能实现某个工序的加工，其他工序需要其他机器或者人手加工代替。Second: the automation degree of the machine is low, a piece of equipment can only realize the processing of a certain process, and other processes need other machines or manual processing instead.
其三：机台的生产效率低，一台设备无法同时进行多个工序的加工，机台无法适应规模化的生产，产能低下。Third: the production efficiency of the machine is low, a piece of equipment cannot process multiple processes at the same time, the machine cannot adapt to large-scale production, and the production capacity is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种通用性强、自动化程度高、生产效率高的标准化设备，以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a standardized equipment with strong versatility, high degree of automation and high production efficiency, so as to solve the problems raised in the above-mentioned background technology.
为了实现上述目的，本实用新型提供如下技术方案：In order to achieve the above object, the utility model provides the following technical solutions:
一种多功能连接器组装平台，包括承载台、用于搭载产品的载具、装于承载台上方的下料机构以及通过模组快速更换机构装于承载台上方的下弹片装切模组、上弹片装切模组、金属壳供输模组和金属壳安插模组，另外还包括装于承载台上方的用于将载具移送往下弹片装切模组、上弹片装切模组、金属壳供输模组和金属壳安插模组进行加工组装的六轴机械手以及控制各个模组和六轴机械手运动的控制系统；所述模组快速更换机构包括安装于各个加工模组底部的凹形滑块和安装于承载台上表面的与所述凹形滑块滑动配合的方形滑块；A multi-functional connector assembly platform, including a carrier platform, a carrier for carrying products, a blanking mechanism installed above the carrier platform, and a lower shrapnel loading and cutting module installed above the carrier platform through a module quick replacement mechanism, The upper shrapnel loading and cutting module, the metal shell supply module and the metal shell insertion module, also include the upper shrapnel loading and cutting module, the upper shrapnel loading and cutting module, The six-axis manipulator for processing and assembling the metal shell supply module and the metal shell insertion module, and the control system for controlling the movement of each module and the six-axis manipulator; A shaped slider and a square slider mounted on the upper surface of the bearing platform and slidingly matched with the concave slider;
所述下弹片装切模组包括竖直设置的第一安装板、通过导轨副竖直装于第一安装板前侧的下弹片压合块、装于下弹片压合块一侧且与下弹片压合块等高设置的下弹片裁切刀、装于第一安装板上的用于驱动下弹片压合块运动的第一驱动装置、横向设于第一安装板前侧且位于下弹片压合块下方的下弹片输送导轨、设于下弹片输送导轨上方带动下弹片料带运动的输送轮、位于下弹片压合块下方的与下弹片压合块对应设置的顶块、驱动所述顶块上下运动的顶块驱动装置以及设于下弹片输送导轨前侧用于输送载具的传送装置；The lower elastic sheet loading and cutting module includes a vertically arranged first mounting plate, a lower elastic sheet pressing block vertically installed on the front side of the first mounting plate through a guide rail pair, installed on one side of the lower elastic sheet pressing block and connected with the lower elastic sheet The lower shrapnel cutting knife set at the same height as the pressing block, the first driving device installed on the first mounting plate for driving the movement of the lower shrapnel pressing block, is arranged transversely on the front side of the first mounting plate and is located on the lower shrapnel pressing block. The lower shrapnel conveying guide rail below the block, the conveying wheel arranged above the lower shrapnel conveying rail to drive the movement of the lower shrapnel material belt, the top block located below the lower shrapnel pressing block and correspondingly arranged to the lower shrapnel pressing block, drives the top block The top block driving device that moves up and down and the conveying device installed on the front side of the lower shrapnel conveying guide rail for conveying the carrier;
所述上弹片装切模组包括纵向设置的龙门架、通过导轨副竖直装于龙门架横梁的上弹片压合块、装于龙门架上的用于驱动所述上弹片压合块纵向运动的纵向推动气缸、与所述上弹片压合块连接的用于驱动上弹片压合块上下运动的第二驱动装置、横向设于上弹片压合块下方的上弹片输送导轨、设于上弹片输送导轨上方带动上弹片料带运动的输送轮以及设于上弹片输送导轨前侧用于输送载具的传送装置；The upper shrapnel loading and cutting module includes a longitudinally arranged gantry frame, an upper shrapnel pressing block vertically installed on the beam of the gantry frame through a pair of guide rails, and an upper shrapnel pressing block installed on the gantry frame to drive the upper shrapnel pressing block to move longitudinally. The longitudinal push cylinder, the second driving device connected to the upper spring pressing block for driving the upper spring pressing block to move up and down, the upper spring conveying guide rail horizontally arranged under the upper spring pressing block, and the upper spring The conveying wheel that drives the movement of the upper shrapnel material belt above the conveying guide rail and the conveying device installed on the front side of the upper shrapnel conveying guide rail for conveying the carrier;
金属壳供输模组包括第一固定架、装于第一固定架下方的定位压块、连接于定位压块用于驱动定位压块上下运动的定位驱动装置、装于定位压块一侧的金属壳料带裁切刀、横向装定位压块下方的金属壳输送导轨、装于金属壳输送导轨上的金属壳料带驱动装置、纵向设于金属壳输送导轨下方的脱料凹槽、竖直穿设于脱料凹槽且位于所述定位压块下方用于拆卸金属壳的夹子顶块、与夹子顶块连接的第三驱动装置、纵向穿设于脱料凹槽的金属壳顶杆、与金属壳顶杆连接的第四驱动装置、设于金属壳输送导轨前侧的第二固定架、通过导轨副装于第二固定架上方的金属壳传送板、连接于金属壳传送板用于驱动金属壳传送板横向运动的传送板驱动装置、装于金属壳传送板靠近脱料凹槽端上方的金属壳固定块、与金属壳固定块连接且驱动金属壳固定块上下运动的第五驱动装置、通过导轨副装于第二固定架靠近脱料凹槽一侧的金属壳托块以及与所述金属壳托块连接且驱动所述金属壳托块上下运动的第六驱动装置；The metal shell supply and delivery module includes a first fixing frame, a positioning pressing block installed under the first fixing frame, a positioning driving device connected to the positioning pressing block for driving the positioning pressing block to move up and down, and a positioning drive device installed on one side of the positioning pressing block. Metal shell belt cutting knife, metal shell conveying guide rail under the positioning pressing block installed horizontally, metal shell belt driving device installed on the metal shell conveying guide rail, stripping groove vertically arranged under the metal shell conveying guide rail, vertical Straight through the stripping groove and located below the positioning pressure block for dismantling the clip top block of the metal shell, the third driving device connected with the clip top block, and the metal shell ejector rod longitudinally pierced through the stripping groove , the fourth driving device connected with the metal shell ejector rod, the second fixed frame set on the front side of the metal shell conveying guide rail, the metal shell transmission plate installed above the second fixed frame through the guide rail, and connected to the metal shell transmission plate The transmission plate driving device that drives the metal shell transmission plate to move laterally, the metal shell fixed block installed on the metal shell transmission plate near the end of the stripping groove, and the fifth part that is connected with the metal shell fixed block and drives the metal shell fixed block to move up and down The driving device, the metal shell support block on the side of the second fixed frame near the stripping groove through the guide rail, and the sixth drive device connected with the metal shell support block and driving the metal shell support block to move up and down;
所述金属壳安插模组包括设于第二固定架旁侧的转盘、装于所述转盘下方驱动转盘转动的转盘驱动装置、均布在转盘上表面边缘处的至少四个夹持座、装于所述夹持座的夹持块、纵向穿设于夹持座内的产品顶出块、横向设于转盘后侧的用于输送载具的传送装置、位于转盘后侧且纵向架设于传送装置上方的产品传送凹槽板、纵向设置在产品传送凹槽板上方的产品顶出杆、连接于所述产品顶出杆的第七驱动装置、位于产品传送凹槽板下方且竖直穿设于传送凹槽板的产品脱模杆、连接于所述产品脱模杆的第八驱动装置以及竖直装于产品传送凹槽板上方且与所述产品脱模杆对应设置的止档杆；The metal shell insertion module includes a turntable arranged on the side of the second fixed frame, a turntable driving device installed under the turntable to drive the turntable to rotate, at least four clamping seats evenly distributed on the edge of the upper surface of the turntable, The clamping block on the clamping seat, the product ejection block vertically penetrated in the clamping seat, the conveying device for conveying the carrier arranged transversely on the rear side of the turntable, located on the rear side of the turntable and vertically erected on the conveyor The product conveying groove plate above the device, the product ejector rod vertically arranged above the product conveying groove plate, the seventh driving device connected to the product ejector rod, located below the product conveying groove plate and vertically penetrated The product ejection rod on the conveying groove plate, the eighth driving device connected to the product ejection rod, and the stopper rod vertically installed above the product conveying groove plate and corresponding to the product ejection rod;
所述产品下料机构包括纵向设于所述转盘前侧的下料传送带、驱动所述下料传送带运动的下料驱动装置、纵向设于下料传送带一侧的第二安装板、位于所述下料传送带上方且装于第二安装板上端用于夹取产品的下料机械手组件。The product unloading mechanism includes an unloading conveyor belt longitudinally arranged on the front side of the turntable, an unloading drive device for driving the unloading conveyor belt to move, a second mounting plate longitudinally arranged on one side of the unloading conveyor belt, and a The unloading manipulator assembly above the unloading conveyor belt and installed on the top of the second mounting plate for clamping products.
进一步地，所述六轴机械手的自由端竖直安装有两个用于夹取载具的手指气缸。Further, the free end of the six-axis manipulator is vertically installed with two finger cylinders for gripping the carrier.
进一步地，所述六轴机械手上方设有通过支撑架固定于承载台的机顶盖，所述机顶盖的下表方设有照明灯，机顶盖的旁侧设有双屏控制面板，所述双屏控制面板通过连接杆旋转连接于机顶盖上表面。Further, the top of the six-axis manipulator is provided with a top cover fixed to the bearing platform through a support frame, a lighting lamp is provided on the lower surface of the top cover, and a double-screen control panel is provided on the side of the top cover. The dual-screen control panel is rotatably connected to the upper surface of the top cover through a connecting rod.
进一步地，所述下弹片输送导轨、上弹片输送导轨和金属壳输送导轨均设有进料口端和废料输出端，废料输出口端通过竖直设置的凹形挡槽连通设于承载台下方用于收集废料的收集抽屉。Further, the lower shrapnel conveying guide rail, the upper shrapnel conveying guide rail and the metal shell conveying guide rail are all provided with a feed port and a waste material output end, and the waste material output port is connected and arranged under the bearing platform through a vertically arranged concave retaining groove. Collection drawer for waste collection.
进一步地，所述承载台的下方还设有电控箱，所述控制系统的中央处理模块安放在电控箱内。Further, an electric control box is provided under the carrying platform, and the central processing module of the control system is placed in the electric control box.
进一步地，所述转盘远离第二固定架的一侧还设有金属壳压紧组件，所述金属壳压紧组件包括横向设置的推动气缸、与所述产品顶出块等高设置且连接于所述推动气缸输出端的金属壳顶紧块。Further, the side of the turntable away from the second fixed frame is also provided with a metal shell pressing assembly, the metal shell pressing assembly includes a horizontally arranged push cylinder, arranged at the same height as the product ejection block and connected to The metal shell at the output end of the push cylinder pushes against the tight block.
进一步地，所述产品加工模组通过快速航空接头与所述控制系统电性连接。Further, the product processing module is electrically connected to the control system through a quick aviation connector.
进一步地，下料机械手组件包括通过导轨副装于第二安装板的导轨板、装于第二安装板上且与导轨板连接的驱动气缸以及竖直装于所述导轨板的旋转气缸以及竖直安装于所述旋转气缸输出端的手指气缸。Further, the unloading manipulator assembly includes a guide rail plate mounted on the second mounting plate via a guide rail, a driving cylinder mounted on the second mounting plate and connected to the guide rail plate, a rotating cylinder vertically mounted on the guide rail plate, and a vertical The finger cylinder is installed directly on the output end of the rotary cylinder.
本实用新型的有益效果为：产品加工模组通过模组快速更换机构安装于承载台，模组快速更换机构包括固定在产品加工模组底部的凹形滑块和固定在承载台上表面的方形滑块，凹形滑块和方形滑块通过插销相互固定，根据产品的型号选择不同的产品加工模组，通过插拔插销，使得产品加工模组与承载台快速分离安装，通过此方法快速更换模组使设备能对多种型号的产品进行加工，机台的通用性好。通过在承载台上设置六轴机械手、产品加工模组和下料机构，产品加工模组包括下弹片装切模组、上弹片装切模组、金属壳供输模组和金属壳安插模组，从上料到下料全自动化，自动化程度高。六轴机械手包括六轴机械手和竖直装于六轴机械手自由端的用于夹取载具的两个手指气缸，六轴机械手的灵活度高，通过手指气缸抓取载具放置在各个加工模组中进行同时加工，生产效率高。The beneficial effects of the utility model are: the product processing module is installed on the bearing platform through the module quick replacement mechanism, and the module quick replacement mechanism includes a concave slider fixed on the bottom of the product processing module and a square slider fixed on the upper surface of the bearing platform. Sliders, concave sliders and square sliders are fixed to each other by pins, and different product processing modules are selected according to the model of the product. By plugging and unplugging the pins, the product processing module and the bearing table can be quickly separated and installed, and can be quickly replaced by this method The module enables the equipment to process various types of products, and the machine has good versatility. By setting up a six-axis manipulator, product processing module and unloading mechanism on the loading platform, the product processing module includes a lower shrapnel loading and cutting module, an upper shrapnel loading and cutting module, a metal shell supply module and a metal shell insertion module , Fully automated from loading to unloading, with a high degree of automation. The six-axis manipulator includes a six-axis manipulator and two finger cylinders installed vertically on the free end of the six-axis manipulator for clamping the carrier. The six-axis manipulator has high flexibility, and the finger cylinder is used to grab the carrier and place it in each processing module. Simultaneous processing in the middle, high production efficiency.
附图说明Description of drawings
下面结合附图和具体实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1是本实用新型整体结构示意图；Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型局部放大示意图；Fig. 2 is the partially enlarged schematic view of the utility model;
图3是本实用新型的下弹片装切模组的结构示意图；Fig. 3 is a schematic structural view of the lower shrapnel loading and cutting die set of the present utility model;
图4是本实用新型的下弹片装切模组的正视图；Fig. 4 is the front view of the lower shrapnel loading and cutting die set of the present utility model;
图5是本实用新型的上弹片装切模组的结构示意图；Fig. 5 is a structural schematic diagram of the upper elastic sheet loading and cutting die set of the present utility model;
图6是本实用新型的金属壳供输模组的结构示意图；Fig. 6 is a structural schematic diagram of the metal shell supply and delivery module of the present invention;
图7是本实用新型的金属壳供输模组的局部结构示意图；Fig. 7 is a partial structural schematic diagram of the metal shell supply and delivery module of the present invention;
图8是本实用新型的金属壳安插模组的结构示意图；Fig. 8 is a structural schematic diagram of the metal shell insertion module of the present invention;
图9是本实用新型的金属壳压紧组件的结构示意图；Fig. 9 is a structural schematic diagram of the metal shell pressing assembly of the present invention;
图10是本实用新型的下料机构的结构示意图。Fig. 10 is a schematic structural view of the unloading mechanism of the present invention.
具体实施方式detailed description
以下结合附图对本实用新型进行进一步说明：Below in conjunction with accompanying drawing, the utility model is further described:
如图1到图2所示的一种多功能连接器组装平台，包括承载台1、装于承载台1的六轴机械手2、用于搭载产品的载具11、装于承载台1上方的下料机构4、装于承载台1上方的产品加工模组3以及控制系统；所述产品加工模组3包括通过模组快速更换机构5安装于所述承载台1上方的下弹片装切模组31、上弹片装切模组32、金属壳供输模组33和金属壳安插模组34；所述模组快速更换机构5包括安装于产品加工模组3底部的凹形滑块51和安装于承载台1上表面的与所述凹形滑块51滑动配合的方形滑块52，凹形滑块51和方形滑块52之间通过插销固定，根据产品的型号选择不同的产品加工模组3，通过插拔插销，使得产品加工模组3与承载台1快速分离安装，通过此方法快速更换模组使设备能对多种型号的产品进行加工，机台的通用性好；各个加工模组均通过快速航空接头与所述控制系统电性连接，不仅方便加工模组的线路修护，而且在更换模组时直接插拨航空接头即可加加工模组的更换速度；所述控制系统包括输入模块、存贮模块、中央处理模块和输出模块，所述六轴机械手2、产品加工模组3和下料机构4分别于控制系统电性连接，所述控制系统依据输入指令，经过中央处理模块处理后从存贮模块调取数据对六轴机械手2、产品加工模组3和下料机构4的运行实施控制，六轴机械手2在接受指令后将载具11移送至各个加工模组对产品进行组装加工；所述承载台的下方还设有电控箱12，所述控制系统的中央处理模块安放在电控箱12内。A multifunctional connector assembly platform as shown in Figures 1 to 2, including a carrier platform 1, a six-axis manipulator 2 mounted on the carrier platform 1, a carrier 11 for carrying products, and a robot mounted on the carrier platform 1 The blanking mechanism 4, the product processing module 3 and the control system installed on the top of the carrying platform 1; the product processing module 3 includes a lower elastic cutting die installed on the top of the carrying platform 1 through the module quick change mechanism 5 Group 31, upper shrapnel loading and cutting module 32, metal shell supply module 33 and metal shell insertion module 34; the module quick change mechanism 5 includes a concave slider 51 installed at the bottom of the product processing module 3 and The square slider 52 that is installed on the upper surface of the carrying platform 1 and slides with the concave slider 51 is fixed by a bolt between the concave slider 51 and the square slider 52, and different product processing molds are selected according to the model of the product. Group 3, by plugging and unplugging the pins, the product processing module 3 is quickly separated and installed from the bearing table 1, and the module can be quickly replaced by this method so that the equipment can process various types of products, and the versatility of the machine is good; each processing The modules are electrically connected to the control system through quick aviation connectors, which not only facilitates the line maintenance of the processing modules, but also increases the replacement speed of the processing modules by directly plugging in the aviation connectors when replacing the modules; The system includes an input module, a storage module, a central processing module and an output module. The six-axis manipulator 2, the product processing module 3 and the blanking mechanism 4 are respectively electrically connected to the control system. After processing, the central processing module retrieves data from the storage module to control the operation of the six-axis manipulator 2, the product processing module 3 and the blanking mechanism 4, and the six-axis manipulator 2 transfers the carrier 11 to each processing mode after receiving the instruction. The group assembles and processes the products; an electric control box 12 is provided under the carrying platform, and the central processing module of the control system is placed in the electric control box 12 .
所述六轴机械手2的自由端竖直安装有两个用于夹取载具11的手指气缸21；所述六轴机械手2上方设有通过支撑架13固定于承载台1的机顶盖14，所述机顶盖14的下表方设有照明灯，机顶盖14的旁侧设有双屏控制面板15，所述双屏控制面板15通过连接杆旋转连接于机顶盖14上表面；双屏控制面板15可以相对转动，使机台在调试的时候更加方便，在机台运作前，通过双屏控制面板15输入操作指令，控制系统收到指令，处理后对六轴机械手2、产品控制模组3和下料机构4实施控制，六轴机械手2抓取载具11送往产品控制模组3对产品进行加工，最后加工完成的产品由下料机构4送往下料区。The free end of the six-axis manipulator 2 is vertically installed with two finger cylinders 21 for clamping the carrier 11; the top of the six-axis manipulator 2 is provided with a top cover 14 fixed to the loading platform 1 through a support frame 13 , the lower surface of the set top cover 14 is provided with a lighting lamp, and the side of the set top cover 14 is provided with a double-screen control panel 15, and the double-screen control panel 15 is rotatably connected to the top surface of the set top cover 14 through a connecting rod. The double-screen control panel 15 can be relatively rotated, making the machine more convenient when debugging. Before the machine operation, input operation instructions through the double-screen control panel 15, and the control system receives the instructions. After processing, the six-axis manipulator 2, The product control module 3 and the unloading mechanism 4 implement control, the six-axis manipulator 2 grabs the carrier 11 and sends it to the product control module 3 to process the product, and the finished product is sent to the unloading area by the unloading mechanism 4 .
所述产品加工模组3包括均布在承载台上方的。The product processing module 3 includes modules evenly distributed above the carrying platform.
所述下弹片装切模组31包括竖直设置的第一安装板311、通过导轨副竖直装于第一安装板311前侧的下弹片压合块312、装于下弹片压合块312一侧且与下弹片压合块312等高设置的下弹片裁切刀313、装于第一安装板311上的用于驱动下弹片压合块312运动的第一驱动装置314、横向设于第一安装板311前侧且位于下弹片压合块312下方的下弹片输送导轨315、设于下弹片输送导轨315上方带动下弹片料带运动的输送轮316、位于下弹片压合块312下方的与下弹片压合块312对应设置的顶块317、驱动所述顶块317上下运动的顶块驱动装置318以及设于下弹片输送导轨315前侧用于输送载具11的传送装置16；在机台开始运作时，载具11由输送装置（图未示）送往承载台上，六轴机械手2抓取载具11送往设于下弹片输送导轨315前侧用于输送载具11的传送装置16上，传送装置带动载具11移动同时下弹片料带也相对运动，当载具11移动到下弹片压合块312下方时顶块317将下弹片顶往载具11的产品上，配合压合块312完成下弹片的安装动作。The lower shrapnel loading and cutting module 31 includes a vertically arranged first mounting plate 311, a lower shrapnel pressing block 312 vertically mounted on the front side of the first mounting plate 311 through a pair of guide rails, and a lower shrapnel pressing block 312 installed on the front side of the first mounting plate 311. The lower shrapnel cutting knife 313 arranged on one side and at the same height as the lower shrapnel pressing block 312, the first driving device 314 mounted on the first mounting plate 311 for driving the movement of the lower shrapnel pressing block 312, is arranged laterally on the The lower shrapnel delivery guide rail 315 located on the front side of the first mounting plate 311 and below the lower shrapnel pressing block 312, the delivery wheel 316 arranged above the lower shrapnel delivery guide rail 315 to drive the movement of the lower shrapnel material belt, and located below the lower shrapnel pressing block 312 The top block 317 corresponding to the lower shrapnel pressing block 312, the top block driving device 318 for driving the top block 317 to move up and down, and the conveying device 16 arranged on the front side of the lower shrapnel conveying guide rail 315 for conveying the carrier 11; When the machine starts to operate, the carrier 11 is sent to the carrier platform by the conveying device (not shown in the figure), and the six-axis manipulator 2 grabs the carrier 11 and sends it to the front side of the lower shrapnel conveying guide rail 315 for conveying the carrier 11 On the conveying device 16, the conveying device drives the carrier 11 to move and at the same time the lower shrapnel material belt also moves relatively. When the carrier 11 moves below the lower shrapnel pressing block 312, the top block 317 pushes the lower shrapnel to the product of the carrier 11. , cooperate with the pressing block 312 to complete the installation action of the lower shrapnel.
完成下弹片的安装后，六轴机械手2抓取载具11送往设于上弹片输送导轨324前侧用于输送载具11的传送装置16，所述上弹片装切模组32包括纵向设置的龙门架321、通过导轨副竖直装于龙门架321横梁的上弹片压合块322、装于龙门架321上的用于驱动所述上弹片压合块322纵向运动的纵向推动气缸322a、与所述上弹片压合块322连接的用于驱动上弹片压合块322上下运动的第二驱动装置323、横向设于上弹片压合块322下方的上弹片输送导轨324、设于上弹片输送导轨324上方带动上弹片料带运动的输送轮325以及设于上弹片输送导轨324前侧用于输送载具11的传送装置16；传送装置16带动载具11运动至上弹片压合块322下方的同时上弹片料带也被输送至上弹片压合块322下方，然后上弹片压合块322往下运动，将上弹片安装在产品上。After the installation of the lower shrapnel is completed, the six-axis manipulator 2 grabs the carrier 11 and sends it to the conveying device 16 provided on the front side of the upper shrapnel conveying guide rail 324 for conveying the carrier 11. The upper shrapnel loading and cutting module 32 includes a longitudinally arranged The gantry frame 321, the upper shrapnel pressing block 322 vertically mounted on the beam of the gantry frame 321 through the guide rail pair, the longitudinal push cylinder 322a mounted on the gantry frame 321 for driving the longitudinal movement of the upper shrapnel pressing block 322, The second driving device 323 connected to the upper elastic sheet pressing block 322 for driving the upper elastic sheet pressing block 322 to move up and down, the upper elastic sheet conveying guide rail 324 horizontally arranged below the upper elastic sheet pressing block 322, and the upper elastic sheet delivery guide rail 324 arranged on the upper elastic sheet The conveying wheel 325 that drives the movement of the upper shrapnel material belt above the conveying guide rail 324 and the conveying device 16 provided on the front side of the upper shrapnel conveying rail 324 for conveying the carrier 11; the conveying device 16 drives the carrier 11 to move to the bottom of the upper shrapnel pressing block 322 At the same time, the upper elastic sheet material belt is also conveyed to the lower part of the upper elastic sheet pressing block 322, and then the upper elastic sheet pressing block 322 moves down to install the upper elastic sheet on the product.
所述金属壳供输模组33包括第一固定架331、装于第一固定架331下方的定位压块332、与定位压块332连接用于驱动定位压块332上下运动的定位驱动装置、装于定位压块332一侧的金属壳料带裁切刀333、横向装定位压块332下方的金属壳输送导轨334、装于金属壳输送导轨334上的金属壳料带驱动装置334a、纵向设于金属壳输送导轨334下方的脱料凹槽335、竖直穿设于脱料凹槽335且位于所述定位压块332下方用于拆卸金属壳的夹子顶块335a、与夹子顶块335a连接的第三驱动装置335b、纵向穿设于脱料凹槽335的金属壳顶杆336、与金属壳顶杆336连接的第四驱动装置336a、设于金属壳输送导轨334前侧的第二固定架337、通过导轨副装于第二固定架337上方的金属壳传送板337a、连接于金属壳传送板337a用于驱动金属壳传送板337a横向运动的传送板驱动装置337a’、装于金属壳传送板337a靠近脱料凹槽335端上方的金属壳固定块337b、与金属壳固定块337b连接且驱动金属壳固定块337b上下运动的第五驱动装置338、通过导轨副装于第二固定架337靠近脱料凹槽335一侧的金属壳托块339以及与所述金属壳托块339连接且驱动所述金属壳托块339上下运动的第六驱动装置339a；金属壳料带运动至定位压块332下方时，定位压块332向下运动将其固定，夹子顶块335a从下往上运动将金属壳从料带上拆卸出来，金属壳顶杆336将金属壳沿脱料凹槽335顶出，同时金属壳托块339从下往上运动托住金属壳，金属壳固定块337b从上往下运动将金属壳固定住，随后金属壳传送板337a将金属壳输送至金属壳安插模组34。The metal shell supply module 33 includes a first fixing frame 331, a positioning pressing block 332 installed below the first fixing frame 331, a positioning drive device connected to the positioning pressing block 332 for driving the positioning pressing block 332 to move up and down, The metal shell strip cutting knife 333 installed on one side of the positioning briquetting block 332, the metal shell conveying guide rail 334 below the positioning briquetting block 332 installed horizontally, the metal shell strip driving device 334a installed on the metal shell conveying guide rail 334, the longitudinal The stripping groove 335 provided under the metal shell conveying guide rail 334, the clip top block 335a vertically pierced through the stripping groove 335 and located below the positioning pressing block 332 for dismounting the metal shell, and the clip top block 335a The connected third drive device 335b, the metal shell ejector rod 336 that is vertically penetrated in the stripping groove 335, the fourth drive device 336a connected with the metal shell ejector rod 336, and the second The fixed frame 337, the metal shell transmission plate 337a mounted on the top of the second fixed frame 337 through the guide rail, the transmission plate driving device 337a' connected to the metal shell transmission plate 337a for driving the metal shell transmission plate 337a to move laterally, mounted on the metal shell The metal shell fixing block 337b above the end of the shell conveying plate 337a close to the stripping groove 335, the fifth driving device 338 that is connected with the metal shell fixing block 337b and drives the metal shell fixing block 337b to move up and down, is sub-installed on the second fixing block through the guide rail. The frame 337 is close to the metal shell support block 339 on one side of the stripping groove 335 and the sixth drive device 339a that is connected with the metal shell support block 339 and drives the metal shell support block 339 to move up and down; the metal shell material belt moves to When the positioning briquetting block 332 is below, the positioning briquetting block 332 moves downward to fix it, and the clip top block 335a moves from bottom to top to disassemble the metal shell from the material belt, and the metal shell push rod 336 pushes the metal shell along the stripping groove. 335 is ejected, while the metal shell supporting block 339 moves from bottom to top to support the metal shell, and the metal shell fixing block 337b moves from top to bottom to fix the metal shell, and then the metal shell conveying plate 337a transports the metal shell to the metal shell for insertion. Module 34.
所述金属壳安插模组34包括设于第二固定架337旁侧的转盘341、装于所述转盘341下方驱动转盘341转动的转盘驱动装置341a、均布在转盘341上表面边缘处的至少四个夹持座342、纵向穿设于夹持座342内且端部具有凹孔的产品固定杆342a、横向设于转盘341后侧的用于输送载具11的传送装置16、位于转盘341后侧且纵向架设于传送装置16上方的产品传送凹槽板343、纵向设置在产品传送凹槽板343上方的产品顶出杆344、连接于所述产品顶出杆344的第七驱动装置344a、位于产品传送凹槽板344下方且竖直穿设于传送凹槽板344的产品脱模杆345、连接于所述产品脱模杆345的第八驱动装置345a以及竖直装于产品传送凹槽板344上方且与所述产品脱模杆345对应设置的止档杆345b；金属壳首先被夹持座342固定住，然后转盘实施一个90°的圆心角的转动，带动夹持座342运动至产品传送凹槽板343前侧，在此之前六轴机械手2抓取载具11送往横向设于转盘341后侧的用于输送载具11的传送装置16，首先产品脱模杆345将载具上的产品顶出至传送凹槽板343，然后产品顶出杆344将产品顶至夹持座342的金属壳上，实现产品与金属壳的安装，然后转盘341再实施一个90°的圆心角的转动将夹持座342送至金属壳压紧组件35的旁侧；所述转盘341远离第二固定架337的一侧还设有金属壳压紧组件35，所述金属壳压紧组件35包括横向设置的推动气缸351、与所述产品顶出块342b等高设置且连接于所述推动气缸351输出端的金属壳顶紧块352；在推动气缸351的驱动下金属壳顶紧块352顶出，将产品压紧；由于转盘341上设有至少四个夹持座342，所以以上动作可同时进行。The metal shell inserting module 34 includes a turntable 341 arranged on the side of the second fixed frame 337, a turntable drive device 341a installed under the turntable 341 to drive the turntable 341 to rotate, and at least Four clamping seats 342, a product fixing rod 342a that is vertically penetrated in the clamping seat 342 and has a concave hole at the end, a transmission device 16 for conveying the carrier 11 that is horizontally arranged on the rear side of the turntable 341, and is located on the turntable 341 The product conveying groove plate 343 vertically erected on the rear side and above the conveying device 16, the product ejection rod 344 vertically arranged above the product conveying groove plate 343, the seventh driving device 344a connected to the product ejector rod 344 , the product ejection rod 345 that is positioned below the product conveying groove plate 344 and vertically passes through the conveying groove plate 344, the eighth driving device 345a that is connected to the product ejecting rod 345 and is vertically installed in the product conveying groove The stop rod 345b above the slot plate 344 and corresponding to the product ejection rod 345; the metal shell is first fixed by the clamping seat 342, and then the turntable implements a rotation of a central angle of 90° to drive the clamping seat 342 to move To the front side of the product transmission groove plate 343, the six-axis manipulator 2 grabs the carrier 11 and sends it to the conveying device 16 for conveying the carrier 11 that is horizontally arranged on the rear side of the turntable 341. First, the product ejection rod 345 will The product on the carrier is ejected to the conveying groove plate 343, and then the product ejector rod 344 pushes the product onto the metal shell of the clamping seat 342 to realize the installation of the product and the metal shell, and then the turntable 341 implements a 90° rotation The rotation of the central angle sends the clamping seat 342 to the side of the metal shell pressing assembly 35; the side of the turntable 341 away from the second fixed frame 337 is also provided with a metal shell pressing assembly 35, and the metal shell pressing The assembly 35 includes a horizontally arranged pushing cylinder 351, a metal shell tightening block 352 arranged at the same height as the product ejection block 342b and connected to the output end of the pushing cylinder 351; driven by the pushing cylinder 351, the metal shell tightening block 352 is ejected to compress the product; since the turntable 341 is provided with at least four clamping seats 342, the above actions can be carried out simultaneously.
完成金属壳的安装后，转盘341再实施一个90°的圆心角的转动将夹持座342送往产品下料机构4；所述产品下料机构4包括纵向设于所述转盘341前侧的下料传送带41、驱动所述下料传送带41运动的下料驱动装置41a、纵向设于下料传送带41一侧的第二安装板42、位于所述下料传送带41上方且装于第二安装板42上端用于夹取产品的下料机械手组件；下料机械手组件包括通过导轨副装于第二安装板42的导轨板43、装于第二安装板42上且与导轨板43连接的驱动气缸44、竖直装于所述导轨板43的旋转气缸45以及竖直安装于所述旋转气缸45输出端的手指气缸46；在第二安装板42的带动下，手指气缸46移动至夹持座342然后将加工完成的产品取出，旋转气缸44驱动手指气缸46转动90°，第二安装板42的带动手指气缸46运动至下料传送带41，产品沿下料传送带41输送至下料区。After the installation of the metal shell is completed, the turntable 341 implements a rotation of a central angle of 90° to send the clamping seat 342 to the product unloading mechanism 4; The blanking conveyor belt 41, the blanking driving device 41a that drives the motion of the blanking conveyor belt 41, the second mounting plate 42 that is longitudinally arranged on one side of the blanking conveyor belt 41, is located above the blanking conveyor belt 41 and is installed on the second mounting plate. The upper end of the plate 42 is used to clamp the unloading manipulator assembly of the product; the unloading manipulator assembly includes a guide rail plate 43 mounted on the second mounting plate 42 through the guide rail, a drive mounted on the second mounting plate 42 and connected to the guide rail plate 43 Cylinder 44, the rotary cylinder 45 that is vertically installed in described guide rail plate 43 and the finger cylinder 46 that is vertically installed in the output end of described rotary cylinder 45; Driven by the second mounting plate 42, finger cylinder 46 moves to clamping seat 342 then the processed product is taken out, the rotary cylinder 44 drives the finger cylinder 46 to rotate 90°, the second mounting plate 42 drives the finger cylinder 46 to move to the blanking conveyor belt 41, and the product is transported to the blanking area along the blanking conveyor belt 41.
所述下弹片输送导轨315、上弹片输送导轨324和金属壳输送导轨334均设有进料口端和废料输出端，废料输出口端通过竖直设置的凹形挡槽17连通设于承载台1下方用于收集废料的收集抽屉18；加工过程中产生的废料都沿着凹形挡槽17落入到收集抽屉18，方便机台的清理，保持了承载台上的整洁。The lower shrapnel conveying guide rail 315, the upper shrapnel conveying guide rail 324 and the metal shell conveying guide rail 334 are all provided with a feed port end and a waste material output end, and the waste material output port is connected to the carrying platform through a vertically arranged concave retaining groove 17. 1 below is used to collect the collection drawer 18 of waste material; The waste material that produces during processing all falls into the collection drawer 18 along concave retaining groove 17, facilitates the cleaning of machine platform, keeps the cleanliness on the carrying platform.
本实用新型中提及的第一至第八驱动装置，可以用气缸或步进机电等多种驱动方式实施。The first to the eighth driving devices mentioned in the utility model can be implemented with multiple driving modes such as cylinders or stepper motors.
以上所述并非对本新型的技术范围作任何限制，凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰，均仍属于本新型的技术方案的范围内。The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
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| CN201620990782.2U CN206022865U (en) | 2016-08-31 | 2016-08-31 | A multifunctional connector assembly platform |
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|---|---|---|---|
| CN201620990782.2U Withdrawn - After Issue CN206022865U (en) | 2016-08-31 | 2016-08-31 | A multifunctional connector assembly platform |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129775A (en) * | 2016-08-31 | 2016-11-16 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN106941237A (en) * | 2017-05-09 | 2017-07-11 | 东莞市普利星电子有限公司 | A kind of DP female seats apparatus automatization assembling |
| CN107834346A (en) * | 2017-12-06 | 2018-03-23 | 苏州市运泰利自动化设备有限公司 | A kind of shell fragment assembling device |
| CN108258561A (en) * | 2017-12-20 | 2018-07-06 | 上海束联电子有限公司 | A kind of feeding peeling procedure of Ultra-silent terminal |
| CN109285691A (en) * | 2018-10-29 | 2019-01-29 | 罗爱国 | A kind of vertical machine of coil group |
| CN110838663A (en) * | 2019-11-25 | 2020-02-25 | 东莞市邦泰自动化科技有限公司 | High-speed backplane connector assembling machine |
| CN112134113A (en) * | 2020-08-31 | 2020-12-25 | 深圳市君灏精密工业有限公司 | Automatic machine necking carrier and necking process |
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2016
- 2016-08-31 CN CN201620990782.2U patent/CN206022865U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106129775A (en) * | 2016-08-31 | 2016-11-16 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN106129775B (en) * | 2016-08-31 | 2018-05-04 | 东莞市本林实业有限公司 | A kind of multifrnction connector assembly platform |
| CN106941237A (en) * | 2017-05-09 | 2017-07-11 | 东莞市普利星电子有限公司 | A kind of DP female seats apparatus automatization assembling |
| CN106941237B (en) * | 2017-05-09 | 2023-05-02 | 东莞市普利星电子有限公司 | DP female seat automatic assembly equipment |
| CN107834346A (en) * | 2017-12-06 | 2018-03-23 | 苏州市运泰利自动化设备有限公司 | A kind of shell fragment assembling device |
| CN107834346B (en) * | 2017-12-06 | 2023-11-07 | 深圳市运泰利自动化设备有限公司 | A kind of shrapnel assembly device |
| CN108258561A (en) * | 2017-12-20 | 2018-07-06 | 上海束联电子有限公司 | A kind of feeding peeling procedure of Ultra-silent terminal |
| CN109285691A (en) * | 2018-10-29 | 2019-01-29 | 罗爱国 | A kind of vertical machine of coil group |
| CN110838663A (en) * | 2019-11-25 | 2020-02-25 | 东莞市邦泰自动化科技有限公司 | High-speed backplane connector assembling machine |
| CN110838663B (en) * | 2019-11-25 | 2021-04-20 | 东莞市邦泰自动化科技有限公司 | A high-speed backplane connector assembly machine |
| CN112134113A (en) * | 2020-08-31 | 2020-12-25 | 深圳市君灏精密工业有限公司 | Automatic machine necking carrier and necking process |
| CN112134113B (en) * | 2020-08-31 | 2021-09-17 | 深圳市君灏精密工业有限公司 | Automatic machine necking carrier and necking process |
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