CN203545052U - Automatic tray filling machine of commutators - Google Patents

Automatic tray filling machine of commutators Download PDF

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Publication number
CN203545052U
CN203545052U CN201320738534.5U CN201320738534U CN203545052U CN 203545052 U CN203545052 U CN 203545052U CN 201320738534 U CN201320738534 U CN 201320738534U CN 203545052 U CN203545052 U CN 203545052U
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China
Prior art keywords
cylinder
belt line
bench board
automatic
line
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Withdrawn - After Issue
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CN201320738534.5U
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Chinese (zh)
Inventor
徐朝明
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SHANGHAI ZHAOCHENG COMMUTATOR SCIENCE & TECHNOLOGY Co Ltd
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SHANGHAI ZHAOCHENG COMMUTATOR SCIENCE & TECHNOLOGY Co Ltd
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Priority to CN201320738534.5U priority Critical patent/CN203545052U/en
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Abstract

The utility model relates to machining devices of commutators, in particular to an automatic tray filling machine of commutators. The automatic tray filling machine is provided with a workbench and is characterized in that a tray separation mechanism, a charging belt line, an electric cylinder horizontal-moving grabbing mechanism, an automatic variable-pitch belt line and a discharging and storing mechanism are arranged on the workbench. According to the automatic tray filling machine, plastic trays can be separated by the tray separation mechanism one by one and conveyed to the next position, the plastic trays are positioned by the automatic variable-pitch belt line, the electric cylinder horizontal-moving grabbing mechanism achieves the function that the trays are automatically loaded with workpieces, and the loaded plastic trays enter the discharging and storing mechanism or are placed in defective product boxes along with the charging belt line. The whole process is controlled automatically, working efficiency is high, fixtures are convenient to install and easy to regulate, and rapid replacement can be achieved; when a storage position and a storage frame are full of the trays, if the plastic trays are still not taken away in time, the automatic tray filling machine will be shut down automatically, and the whole tray filling process is stopped automatically. The automatic tray filling machine has high universality for the workpieces, and is suitable for blister trays of various different specifications, and automatic mass production is achieved.

Description

Commutator automatic tray filler
Technical field
The present invention relates to the processing unit (plant) of commutator, specifically a kind of simple to operate, work efficiency is high, degree of automation is high commutator automatic tray filler.
Background technology
At present, the manufacturing enterprise of commutator at home, is all much artificial or S. A. is produced.A lot of needs of work manually have coordinated, though its deficiency is efficiency, work low, workman is spent greatly, sabot quality can not be guaranteed.
Summary of the invention
The purpose of this utility model is exactly in order to solve the deficiencies in the prior art, and the commutator that a kind of work efficiency is high, workman's labour intensity is low, assembly quality is good automatic tray filler is provided.
The technical scheme in the invention for solving the above technical problem is.
A kind of commutator automatic tray filler, is provided with bench board, it is characterized in that bench board is provided with point disc mechanism 1, charging belt line 2, electric cylinder translation grasping mechanism 3, automatic adjustable-pitch belt line 4 and discharging material storage mechanism 5.
A point disc mechanism in the utility model is provided with plastic sucking disc fixture 21 as shown in Fig. 2 Fig. 3, gripper cylinder 22, supporting hook 23, manual regulation screw rod 24, sucker plate 25, divide dish cylinder 26, slide-and-lock piece 27, swivel mount drives cylinder 28 and 90 degree rotary support plates 29, plastic sucking disc fixture 21 is connected with the large support 30 in both sides respectively with gripper cylinder 22, material drag pawl 23 is connected with gripper cylinder 22, large support 30 is connected with straight-line guide rail slide block 31, straight-line guide rail slide block 31 matches with the line slideway 32 on bench board, manual regulation screw rod 24 is supported on bench board and with two large supports 30 and is connected by positive and negative nut, regulate the spacing of two large supports 30, bench board top under large support is provided with sucker plate 25, sucker plate 25 is connected with a point dish cylinder 26, divide dish cylinder 26 to be fixed on bench board, slide-and-lock piece 27 is connected on large support 30 together with driving cylinder 28 with swivel mount, 90 degree rotary support plates 29 drive cylinder 28 to be connected with swivel mount, during work, be: manually plastic sucking disc is put into its plastic sucking disc fixture 21, adjusting slide-and-lock piece 27 and manual regulation screw rod 24 makes fixture to appropriate location, gripper cylinder 22 drives supporting hook 23 to hold first and moulds the above part of dish, swivel mount drives cylinder 28 to drive rotary support plate 29 to be rocked to vertical state downwards, this time-division dish cylinder 26 rises, vacuum cup 25 work hold moulds dish, point dish cylinder 26 drop-down by hold mould dish separate and be placed on charging belt line 2, by charging belt line 2, send into next operation, so recurrent state,
Point disc mechanism charging belt line 2 in the utility model is that the bench board of point disc mechanism one side is provided with the feeding device being comprised of driving pulley, driven pulley and load-transfer device.
A point disc mechanism electricity cylinder translation grasping mechanism 3 in the utility model is erected at directly over charging belt line 2 through propping up, support is provided with transverse electric cylinder 43, longitudinal electric cylinder 44, lift cylinder 45, open and close gas pawl 46 and soft pawl 47, grasping mechanism is by lift cylinder 45, opening and closing gas pawl 46 and soft pawl 47 forms, soft pawl 47 is arranged on and opens and closes on gas pawl 46, opening and closing gas pawl 46 is connected on lift cylinder 45, lift cylinder 45 is connected on transverse electric cylinder 43, transverse electric cylinder 43 is connected on longitudinal electric cylinder 44, during work, transverse electric cylinder 43 drives lift cylinder 45 to move laterally, longitudinal electric cylinder 44 drives transverse electric cylinder 43 to vertically move, opening and closing gas pawl 46 drives soft pawl 47 to capture product, lift cylinder 45 completes lifting action, total just can capture product from charging belt line like this, complete sabot work.The spacing of two products on charging belt line 2 is just in time two and opens and closes the spacing of two finger gas pawls, like this total just can accomplish two get pair to put also can accomplish that pair getting single exoergic enough tackles different specification charging trays.Same soft pawl 47 is with product Internal hole positioning, can be according to the product quick-replaceable of different size,
A point disc mechanism automatic adjustable-pitch belt line 4 in the utility model is arranged on supermedial two load-transfer devices that parallel of bench board, charging belt line 2 is automatic adjustable-pitch belt line, it comprises stepping motor 33, trapezoidal screw 34, synchronous belt 35, 36, hexagonal axis 37, buncher 38, guide plate 39, 40 and backgauge cylinder 41, stepping motor 33 is connected with two large supports 30 with positive and negative nut by trapezoidal screw 34, buncher 38 is by hexagonal axis 37 and synchronous belt 35, 36 driving wheel connects, synchronous belt 35, 36 are provided with guide plate 39, 40, guide plate 39, on 40, be respectively equipped with backgauge cylinder 41 and 42, moulding dish comes from a upper operation, along with synchronous belt 35, 36 along guide plate 39, 40 motions, backgauge cylinder 41, 42 block and mould dish and carry out longitudinal register, stepping motor 33 drives synchronous belt 35, 36 Automatic-clampings carry out located lateral, for sabot work ready, after moulding dish and filling, stepping motor 33 drives synchronous belt 35,36 that plastic sucking disc is unclamped, and simultaneously backgauge cylinder 26 is return, and synchronous belt 35,36 rotates, and will mould to coil and deliver to next station,
Point disc mechanism discharging material storage mechanism in the utility model is located at last operation of complete machine, be provided with manual regulation screw rod 48, buncher 49, hexagonal axis 50, belt 51, 52, excitation braking motor 53, chain 54, backgauge cylinder 55, manual regulation screw rod 48 is connected with supported on both sides frame by positive and negative nut, supported on both sides frame is connected with the line slideway on bench board respectively, buncher 49 by hexagonal axis 50 respectively with both sides belt 51, 52 connect, chain 54 is located on supported on both sides frame and with excitation braking motor 53 and is connected, on chain 54, be synchronously provided with right angle material drag support, backgauge cylinder 55 is arranged on both sides material drag support discharging opening, before work, want first rotation manual adjusting screw(rod) 48, width and the plastic sucking disc size of belt are matched, the plastic sucking disc that has installed product enters storing station with charging belt line 2, 55 actions of backgauge cylinder are blocked and are moulded dish, excitation braking motor 53 drives chain 54 that right angle material drag support is held to mould dish and brings Forward successively afterwards, after feeding place plastic sucking disc is removed, link chain mechanism moves down successively and plastic sucking disc is delivered to feeding place, until take, the multipotency of material storage mechanism stores 10 and moulds dish, when storing place and storage rack are all booked, take away in time not yet, equipment is by auto-stop, whole sabot process is moved automatically, be applicable to the batch manufacturing of automatic production line, cost low efficiency is high, good reliability.
The utility model can be provided with defective product box in a side of bench board charging belt line 2, has electric cylinder translation grasping mechanism to put into defective product box 6 when having defective products.
In the utility model, a point disc mechanism can be realized and separates one by one and be sent to next station moulding dish, dish is moulded in automatic adjustable-pitch belt line location, electricity cylinder translation grasping mechanism is realized workpiece is carried out to automatic disc filling, what install moulds dish along with belt line enters discharging, material storage mechanism or put into defective product box, whole process implementation is controlled automatically, work efficiency is high, wherein fixture tool is easy for installation, regulate simple, can realize quick-replaceable, when storing place and storage rack are all booked, take away in time and mould dish not yet, equipment is by auto-stop, whole sabot process is automatically out of service, highly versatile to workpiece in addition, be suitable for the plastic sucking disc of various different sizes, automatic batch production.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is a kind of structural representation of point disc mechanism in the utility model.
Fig. 3 is the A-A cutaway view of Fig. 2.
Fig. 4 is a kind of structural representation of electric cylinder translation grasping mechanism in the utility model.
Fig. 5 is a kind of structural representation of charging belt line in the utility model.
Fig. 6 is a kind of structural representation of discharging material storage mechanism in the utility model.
Fig. 7 is the birds-eye view of Fig. 6.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in the figure, a kind of commutator automatic tray filler, be provided with bench board, it is characterized in that bench board is provided with point disc mechanism 1, charging belt line 2, electricity cylinder translation grasping mechanism 3, automatic adjustable-pitch belt line 4 and discharging material storage mechanism 5, wherein: a point disc mechanism is provided with plastic sucking disc fixture 21 as shown in Fig. 2 Fig. 3, gripper cylinder 22, supporting hook 23, manual regulation screw rod 24, sucker plate 25, divide dish cylinder 26, slide-and-lock piece 27, swivel mount drives cylinder 28 and 90 degree rotary support plates 29, plastic sucking disc fixture 21 is connected with the large support 30 in both sides respectively with gripper cylinder 22, material drag pawl 23 is connected with gripper cylinder 22, large support 30 is connected with straight-line guide rail slide block 31, straight-line guide rail slide block 31 matches with the line slideway 32 on bench board, manual regulation screw rod 24 is supported on bench board and with two large supports 30 and is connected by positive and negative nut, regulate the spacing of two large supports 30, bench board top under large support is provided with sucker plate 25, sucker plate 25 is connected with a point dish cylinder 26, divide dish cylinder 26 to be fixed on bench board, slide-and-lock piece 27 is connected on large support 30 together with driving cylinder 28 with swivel mount, 90 degree rotary support plates 29 drive cylinder 28 to be connected with swivel mount, during work, be: manually plastic sucking disc is put into its plastic sucking disc fixture 21, adjusting slide-and-lock piece 27 and manual regulation screw rod 24 makes fixture to appropriate location, gripper cylinder 22 drives supporting hook 23 to hold first and moulds the above part of dish, swivel mount drives cylinder 28 to drive rotary support plate 29 to be rocked to vertical state downwards, this time-division dish cylinder 26 rises, vacuum cup 25 work hold moulds dish, point dish cylinder 26 drop-down by hold mould dish separate and be placed on charging belt line 2, by charging belt line 2, send into next operation, so recurrent state, charging belt line 2 in the utility model is that the bench board of point disc mechanism one side is provided with by driving pulley, the feeding device of driven pulley and load-transfer device composition, as shown in Figure 4, electricity cylinder translation grasping mechanism 3 is erected at directly over charging belt line 2 through propping up, support is provided with transverse electric cylinder 43, longitudinal electric cylinder 44, lift cylinder 45, open and close gas pawl 46 and soft pawl 47, grasping mechanism is by lift cylinder 45, opening and closing gas pawl 46 and soft pawl 47 forms, soft pawl 47 is arranged on and opens and closes on gas pawl 46, opening and closing gas pawl 46 is connected on lift cylinder 45, lift cylinder 45 is connected on transverse electric cylinder 43, transverse electric cylinder 43 is connected on longitudinal electric cylinder 44, during work, transverse electric cylinder 43 drives lift cylinder 45 to move laterally, longitudinal electric cylinder 44 drives transverse electric cylinder 43 to vertically move, opening and closing gas pawl 46 drives soft pawl 47 to capture product, lift cylinder 45 completes lifting action, total just can capture product from charging belt line like this, complete sabot work, the spacing of two products on charging belt line 2 is just in time two spacing that open and close two finger gas pawls, total just can accomplish two get two putting and also can accomplish twoly to get single exoergic and enough tackle different specification charging trays like this.Same soft pawl 47 is with product Internal hole positioning, can be according to the product quick-replaceable of different size, as shown in Figure 5, automatic adjustable-pitch belt line 4 is arranged on supermedial two load-transfer devices that parallel of bench board, charging belt line 2 is automatic adjustable-pitch belt line, it comprises stepping motor 33, trapezoidal screw 34, synchronous belt 35, 36, hexagonal axis 37, buncher 38, guide plate 39, 40 and backgauge cylinder 41, stepping motor 33 is connected with two large supports 30 with positive and negative nut by trapezoidal screw 34, buncher 38 is by hexagonal axis 37 and synchronous belt 35, 36 driving wheel connects, synchronous belt 35, 36 are provided with guide plate 39, 40, guide plate 39, on 40, be respectively equipped with backgauge cylinder 41 and 42, moulding dish comes from a upper operation, along with synchronous belt 35, 36 along guide plate 39, 40 motions, backgauge cylinder 41, 42 block and mould dish and carry out longitudinal register, stepping motor 33 drives synchronous belt 35, 36 Automatic-clampings carry out located lateral, for sabot work ready, when mould dish fill after, stepping motor 33 drives synchronous belt 35, 36 unclamp plastic sucking disc, backgauge cylinder 26 is return simultaneously, synchronous belt 35, 36 rotate, to mould dish and deliver to next station, discharging material storage mechanism is located at last operation of complete machine, be provided with manual regulation screw rod 48, buncher 49, hexagonal axis 50, belt 51, 52, excitation braking motor 53, chain 54, backgauge cylinder 55, manual regulation screw rod 48 is connected with supported on both sides frame by positive and negative nut, supported on both sides frame is connected with the line slideway on bench board respectively, buncher 49 by hexagonal axis 50 respectively with both sides belt 51, 52 connect, chain 54 is located on supported on both sides frame and with excitation braking motor 53 and is connected, on chain 54, be synchronously provided with right angle material drag support, backgauge cylinder 55 is arranged on both sides material drag support discharging opening, before work, want first rotation manual adjusting screw(rod) 48, width and the plastic sucking disc size of belt are matched, the plastic sucking disc that has installed product enters storing station with charging belt line 2, 55 actions of backgauge cylinder are blocked and are moulded dish, excitation braking motor 53 drives chain 54 that right angle material drag support is held to mould dish and brings Forward successively afterwards, after feeding place plastic sucking disc is removed, link chain mechanism moves down successively and plastic sucking disc is delivered to feeding place, until take, the multipotency of material storage mechanism stores 10 and moulds dish, when storing place and storage rack are all booked, take away in time not yet, equipment is by auto-stop, whole sabot process is moved automatically, be applicable to the batch manufacturing of automatic production line, cost low efficiency is high, good reliability, in addition, the utility model can be provided with defective product box 6 in a side of bench board charging belt line 2, when having defective products, there is electric cylinder translation grasping mechanism to put into defective product box 6.

Claims (2)

1. a commutator automatic tray filler, is provided with bench board, it is characterized in that bench board is provided with a point disc mechanism, charging belt line, electricity cylinder translation grasping mechanism, automatic adjustable-pitch belt line and discharging material storage mechanism, a point disc mechanism comprises plastic sucking disc fixture, gripper cylinder, supporting hook, manual regulation screw rod, sucker plate, divide dish cylinder, slide-and-lock piece, swivel mount drives cylinder and 90 degree rotary support plates, plastic sucking disc fixture is connected with the large support in both sides respectively with gripper cylinder, material drag pawl is connected with gripper cylinder, large support is connected with straight-line guide rail slide block, straight-line guide rail slide block matches with the line slideway on bench board, manual regulation screw rod is supported on bench board and with two large supports and is connected by positive and negative nut, regulate the spacing of two large supports, bench board top under large support is provided with sucker plate, sucker plate is connected with a point dish cylinder, divide dish cylinder to be fixed on bench board, slide-and-lock piece is connected on large support together with driving cylinder with swivel mount, 90 degree rotary support plates drive cylinder to be connected with swivel mount, charging belt line is that the bench board of point disc mechanism one side is provided with by driving pulley, the feeding device of driven pulley and load-transfer device composition, electric cylinder translation grasping mechanism is erected at directly over charging belt line through propping up, and support is provided with transverse electric cylinder, longitudinal electric cylinder, lift cylinder, open and close gas pawl and soft pawl, grasping mechanism is by lift cylinder, open and close gas pawl and soft pawl composition, soft pawl is arranged on and opens and closes on gas pawl, opening and closing gas pawl is connected on lift cylinder, lift cylinder is connected on transverse electric cylinder, and transverse electric cylinder is connected on longitudinal electric cylinder, and automatic adjustable-pitch belt line is arranged on supermedial two load-transfer devices that parallel of bench board, charging belt line is automatic adjustable-pitch belt line, and it comprises stepping motor, trapezoidal screw, synchronous belt, hexagonal axis, buncher, guide plate and backgauge cylinder, stepping motor is connected with two large supports with positive and negative nut by trapezoidal screw, buncher is connected with the driving wheel of synchronous belt by hexagonal axis, synchronous belt is provided with on guide plate guide plate and is respectively equipped with backgauge cylinder, and discharging material storage mechanism is provided with manual regulation screw rod, buncher, hexagonal axis, belt, excitation braking motor, chain, backgauge cylinder, manual regulation screw rod is connected with supported on both sides frame by positive and negative nut, supported on both sides frame is connected with the line slideway on bench board respectively, buncher is connected with both sides belt respectively by hexagonal axis, chain is located on supported on both sides frame and with excitation braking motor and is connected, on chain, be synchronously provided with right angle material drag support, backgauge cylinder is arranged on both sides material drag support discharging opening.
2. a kind of commutator automatic tray filler according to claim 1, is characterized in that a side of bench board charging belt line is provided with defective product box.
CN201320738534.5U 2013-11-21 2013-11-21 Automatic tray filling machine of commutators Withdrawn - After Issue CN203545052U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320738534.5U CN203545052U (en) 2013-11-21 2013-11-21 Automatic tray filling machine of commutators

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320738534.5U CN203545052U (en) 2013-11-21 2013-11-21 Automatic tray filling machine of commutators

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CN203545052U true CN203545052U (en) 2014-04-16

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103569637A (en) * 2013-11-21 2014-02-12 上海昭程整流子科技有限公司 Automatic pallet filler of commutator
CN106348012A (en) * 2016-10-19 2017-01-25 深圳市德富莱智能科技股份有限公司 Plastic suction disc feeding system
CN106882406A (en) * 2017-03-20 2017-06-23 深圳市金石智控股份有限公司 The automatic circulating plate machine of USB flash disk
CN107840148A (en) * 2017-10-25 2018-03-27 昆山墨佳工业设备有限公司 A kind of automatic charging grabbing device of curved sheets working of plastics
CN111874630A (en) * 2020-08-11 2020-11-03 苏州腾纳胜梦自动化科技有限公司 Lens is got material and sabot device
CN112027608A (en) * 2020-07-10 2020-12-04 东风汽车车轮随州有限公司 Multi-station spoke steel plate feeding system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103569637A (en) * 2013-11-21 2014-02-12 上海昭程整流子科技有限公司 Automatic pallet filler of commutator
CN106348012A (en) * 2016-10-19 2017-01-25 深圳市德富莱智能科技股份有限公司 Plastic suction disc feeding system
CN106348012B (en) * 2016-10-19 2019-12-10 深圳市德富莱智能科技股份有限公司 plastic sucking disc feeding system
CN106882406A (en) * 2017-03-20 2017-06-23 深圳市金石智控股份有限公司 The automatic circulating plate machine of USB flash disk
CN107840148A (en) * 2017-10-25 2018-03-27 昆山墨佳工业设备有限公司 A kind of automatic charging grabbing device of curved sheets working of plastics
CN112027608A (en) * 2020-07-10 2020-12-04 东风汽车车轮随州有限公司 Multi-station spoke steel plate feeding system
CN111874630A (en) * 2020-08-11 2020-11-03 苏州腾纳胜梦自动化科技有限公司 Lens is got material and sabot device

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AV01 Patent right actively abandoned

Granted publication date: 20140416

Effective date of abandoning: 20160504

C25 Abandonment of patent right or utility model to avoid double patenting