CN108011275B - Full-automatic photovoltaic crimps nut driving machine - Google Patents

Full-automatic photovoltaic crimps nut driving machine Download PDF

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Publication number
CN108011275B
CN108011275B CN201711349971.7A CN201711349971A CN108011275B CN 108011275 B CN108011275 B CN 108011275B CN 201711349971 A CN201711349971 A CN 201711349971A CN 108011275 B CN108011275 B CN 108011275B
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China
Prior art keywords
nut
photovoltaic
wire rod
convex edge
terminal
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Active
Application number
CN201711349971.7A
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Chinese (zh)
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CN108011275A (en
Inventor
司向良
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Jiangsu Bozhiwang Automatic Equipment Co Ltd
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Jiangsu Bozhiwang Automatic Equipment Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The present invention relates to mechanical equipment technical fields, and in particular to a kind of full-automatic photovoltaic crimping nut driving machine, including terminal compression joint portion, nut tightening portion and conveying device;Conveying device is used to photovoltaic wire rod being sequentially delivered to terminal compression joint portion and nut tightening portion is processed;Terminal compression joint portion includes terminal fixing structure and compression bonding apparatus, and the end of photovoltaic wire rod is arranged in the terminal fixed by terminal fixing structure after peeling, and compression bonding apparatus is for crimping the wire rod for having worn terminal;Nut tightening portion includes photovoltaic connector supply structure and screwing structure, photovoltaic connector supply structure is used for the photovoltaic connector that fixture nut still screws, photovoltaic wire rod for carrying out self-conveying apparatus penetrates, and screwing structure is used for nut tightening after the completion of wire rod is worn.Technical solution in through the invention is, it can be achieved that the automatic operation that collection terminal compression joint, photovoltaic connector installation and nut are tightened, effectively increases working efficiency, more use value.

Description

Full-automatic photovoltaic crimps nut driving machine
Technical field
The present invention relates to mechanical equipment technical fields, and in particular to a kind of full-automatic photovoltaic crimping nut driving machine.
Background technique
Currently, including two steps of crimp type terminal and nut check in the installation process of photovoltaic connector, in pressure connection terminal Son process in, wire rod wearing into terminal and crimp and nut be arranged and lock by manual type realization, on It states production method and not only greatly reduces working efficiency, while but also the stability of product not can guarantee, either terminal Crimp quality or the degree of tightening of nut be unable to get effective control, greatly reduce product quality.
In view of at present in the presence of the installation process of photovoltaic connector the problem of, the designer be based on be engaged in such product Engineer application many years practical experience abundant and professional knowledge, and cooperate the utilization of scientific principle, it is subject to research and innovation, actively to create If a kind of full-automatic photovoltaic crimps nut driving machine, make it with more practicability.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of full-automatic photovoltaics to crimp nutting Machine effectively increases working efficiency, it can be achieved that the automatic operation that collection terminal compression joint, photovoltaic connector installation and nut are tightened, More use value.
The present invention the technical solution to solve the technical problem is that:
Full-automatic photovoltaic crimps nut driving machine, including terminal compression joint portion, nut tightening portion and conveying device;
Conveying device is used to photovoltaic wire rod being sequentially delivered to terminal compression joint portion and nut tightening portion is processed;
Terminal compression joint portion includes terminal fixing structure and compression bonding apparatus, the end of photovoltaic wire rod be arranged in after peeling by In the fixed terminal of terminal fixing structure, compression bonding apparatus is for crimping the wire rod for having worn terminal;
Nut tightening portion includes photovoltaic connector supply structure and screwing structure, and photovoltaic connector supply structure is for solid Determine the photovoltaic connector that nut still screws, the photovoltaic wire rod for carrying out self-conveying apparatus penetrates, and screwing structure is used to wear when wire rod After the completion by nut tightening.
Further, screwing structure includes clamping section and power part, and the two can synchronize the axis direction rotation around nut;
Power part provides the power for being parallel to nut axis for clamping section;
Clamping section is by the extruding force that the power-conversion for being parallel to nut axis is perpendicular to nut axis, for from photovoltaic The nut of the photovoltaic connector end of connector supply structure transmission in place is screwed.
Further, clamping section includes symmetrically arranged at least two clamping jaws, and clamping jaw is only vertical under the limitation of position limiting structure In the axial-movement of nut, clamping jaw is included at least:
One clamps face, and clamping face is parallel to the setting of nut axial direction, for being clamped to nut;
One stress surface, stress surface is for bearing the power from power part, non-perpendicular setting between stress surface and clamping face;
Power part is arranged in a one-to-one correspondence with clamping jaw, and power part is only parallel to the axis of nut under the limitation of position limiting structure Movement, power part include at least:
One force surface, force surface is parallel with stress surface to be bonded setting.
Further, conveying device includes two rows of fixing clamps of parallel side-by-side setting, and first row is fixedly installed N number of fixation Folder, second row are provided with N+1 fixing clamp, wherein N is natural number, and the spacing between each fixing clamp in two rows is equal, fixed Folder is successively delivered to terminal compression joint portion and nut tightening portion for will cut the photovoltaic wire rod completed with peeling, and photovoltaic wire rod is vertical It is arranged in the orientation of every row's fixing clamp, first row fixing clamp fixed setting, second row fixing clamp is arranged along fixing clamp simultaneously Direction moves back and forth.
Further, fixing clamp includes the first clamping jaw and the second clamping jaw;
It include that under convex edge and first convex edge on several first to be staggered along wire rod length direction on first clamping jaw, second It include convex edge and the second lower convex edge on several second to be staggered along wire rod length direction on clamping jaw;Convex edge and second on first In the same plane, first descends the two sides of convex edge on convex edge and second in the same plane for the two sides of lower convex edge;The Convex edge on one, the first lower convex edge form the gap for placing wire rod on second, and press from both sides first between convex edge and the second lower convex edge During, gap is gradually reduced for pawl and the second clamping jaw.
Further, lead on first between convex edge and the first lower convex edge and on second between convex edge and the second lower convex edge Cross arc surface transition.
Further, power part is connect with power source, and power source includes the power plate moved along nut axis direction, power Disk is connected to motor by screw component.
Further, power plate is oriented to by least two guide rods being fixed on apparatus body.
After above-mentioned technical proposal, the present invention has the following beneficial effects:
By adopting the above technical scheme, it can be realized following technical effect:
By crimping Wire material terminal, wire rod transmission, photovoltaic connector is installed and photovoltaic connector nut is tightened and passed through The mode of automation is realized, working efficiency can be effectively improved, and reduces human cost;The above-mentioned process of carry out of automation, Can effective control terminal crimp quality and nut screw degree, for manual operation, more can guarantee product The stability of quality;When by servo motor as power to be screwed to nut when, by selecting reasonable control method, Certain relationship is established between the depth value of nut and the torque value of motor, then can determine whether that the quality of entire photovoltaic connector is No qualification.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this The some embodiments recorded in application, for those of ordinary skill in the art, without creative efforts, It is also possible to obtain other drawings based on these drawings.
Fig. 1 is the partial schematic diagram that full-automatic photovoltaic crimps nut driving machine in the present invention;
Fig. 2 is the structural schematic diagram of nut tightening portion;
Fig. 3 is the connection schematic diagram of clamping jaw and power part;
Fig. 4 is the structural schematic diagram of conveying device;
Fig. 5 is the structural schematic diagram of fixing clamp in conveying device;
Fig. 6 is the connection schematic diagram of conveying device and cylinder;
Appended drawing reference: nut tightening portion 1, screwing structure 12, clamping jaw 13, clamps face at photovoltaic connector supply structure 11 13a, stress surface 13b, power part 14, force surface 14a, power plate 15, motor 16, guide rod 17, conveying device 2, the first clamping jaw 21, the second clamping jaw 22, arc surface 23, the first fixing clamp 24, the second fixing clamp 25, third fixing clamp 26, the 4th fixed frame 27, Five fixing clamps 28.
Specific embodiment
In order to make those skilled in the art better understand the technical solutions in the application, below in conjunction with the application reality The attached drawing in example is applied, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described implementation Example is merely a part but not all of the embodiments of the present application.Based on the embodiment in the application, this field is common The application protection all should belong in technical staff's every other embodiment obtained without making creative work Range.
As illustrated in fig. 1 and 2, full-automatic photovoltaic crimps nut driving machine, including terminal compression joint portion, nut tightening portion 1 and conveying Device 2;Conveying device 2 is used to photovoltaic wire rod being sequentially delivered to terminal compression joint portion and nut tightening portion 1 is processed;Terminal pressure Socket part includes terminal fixing structure and compression bonding apparatus, and the end of photovoltaic wire rod is arranged in after peeling to be consolidated by terminal fixing structure In fixed terminal, compression bonding apparatus is for crimping the wire rod for having worn terminal;Nut tightening portion 1 is supplied including photovoltaic connector To structure 11 and screwing structure 12, photovoltaic connector supply structure 11 is used for the photovoltaic connector that fixture nut still screws, and supplies The photovoltaic wire rod for carrying out self-conveying apparatus 2 penetrates, and screwing structure 12 is used for nut tightening after the completion of wire rod is worn.
Wherein, as shown in figure 3, screwing structure 12 includes clamping section and power part 14, the two can synchronize the axis around nut Direction rotation;Power part 14 provides the power for being parallel to nut axis for clamping section;Clamping section will be parallel to the dynamic of nut axis Power is converted into the extruding force perpendicular to nut axis, for connecting to from the photovoltaic of the transmission of photovoltaic connector supply structure 11 in place The nut of device end is screwed.In this implementation, clamping section includes symmetrically arranged three two clamping jaws 13, and clamping jaw 13 is tied in limit Only perpendicular to the axial-movement of nut under the limitation of structure, clamping jaw 13 includes ontology, is provided with a clamping face 13a on ontology, is clamped Face 13a is parallel to the setting of nut axial direction, for being clamped to nut;One stress surface 13b, stress surface 13b are for bearing Power from power part, non-perpendicular setting between stress surface 13b and clamping face 13a, and angle is 30 degree between the two.Power part 14 It is arranged in a one-to-one correspondence with clamping jaw 13, and power part 14 is only parallel to the axial-movement of nut, power under the limitation of position limiting structure Portion 14 includes: a force surface 14a, and force surface 14a is parallel with stress surface 13b to be bonded setting, both for slope structure, passes through slope The setting in face is so that power part can provide one to clamping jaw 13 during being parallel to nut axial-movement leans on to nut axis Close clamping force.
Conveying device 2 includes two rows of fixing clamps of parallel side-by-side setting, wherein fixing clamp there are two first row fixed settings, There are three fixing clamp, the spacing between each fixing clamp in two rows is equal for second row setting, and fixing clamp will be for that will cut and peeling The photovoltaic wire rod of completion is successively delivered to terminal compression joint portion and nut tightening portion 1, row of the photovoltaic wire rod perpendicular to every row's fixing clamp Column direction setting, the fixed setting of first row fixing clamp, second row fixing clamp are moved back and forth along fixing clamp orientation simultaneously.
As shown in figure 5, fixing clamp includes the first clamping jaw 21 and the second clamping jaw 22;It include along length of wires on first clamping jaw 21 Direction be staggered several first on convex edge and the first lower convex edge, include staggeredly being set along wire rod length direction on the second clamping jaw 22 Convex edge and the second lower convex edge on several second set;On first the two sides of convex edge and the second lower convex edge in the same plane, The two sides of first convex edge on lower convex edge and second are in the same plane;Convex edge on first, the first lower convex edge, convex edge on second And the gap for placing wire rod is formed under second between convex edge, and during the first clamping jaw and close the second clamping jaw, gap It is gradually reduced, wire rod is damaged because clamped in order to prevent, on first between convex edge and the first lower convex edge and on second Pass through 23 transition of arc surface between convex edge and the second lower convex edge.
In the present embodiment, in order to realize that power part 14 is parallel to the linear motion of nut axis, power part 14 and power source Connection, power source include the power plate 15 moved along nut axis direction, and power plate 15 is connect by screw component with motor 16, Wherein, motor uses servo motor, by the control of encoder can effectively determine screw component to the promotion of power part 14 away from From thus clamping dynamics of the control to nut;And the stationarity in order to guarantee movement, power plate 15 is by being fixed on apparatus body On four two guide rods 17 be oriented to.
The working principle of full-automatic photovoltaic crimping nut driving machine in the present invention are as follows:
The arrangement of terminal is completed by vibrating disk first, so that terminal reaches terminal fixing structure in the same direction, section About the time of manual alignment terminal, terminal is fixed by terminal fixing structure, the end of photovoltaic wire rod is after peeling It is arranged in the terminal fixed by terminal fixing structure, compression bonding apparatus executes crimping movement, applies pressure to terminal to complete The crimping work of terminal.Specifically, the transmittance process of wire rod is as shown in figure 4, conveying device 2 includes the two rows of parallel side-by-side setting Fixing clamp, first row is from terminal compression joint portion to being respectively the second fixing clamp 25 and the 4th fixed frame on the direction of nut tightening portion 1 27, second row is respectively the first fixing clamp 24, third fixing clamp 26 and the 5th fixing clamp 28 by this direction, in actual work, The wire rod that peeling is completed is clamped by the first fixing clamp 24, and second row fixing clamp is moved along fixing clamp orientation simultaneously, therefore The wire rod that peeling is completed is transported at the second fixing clamp 25, pushes second row fixing clamp to lean on to first row fixing clamp by cylinder Closely, so that the wire rod being located on the first fixing clamp 24 is transferred to the second fixing clamp 25, subsequent second row fixing clamp retracts return To origin-location, so that the wire rod that 24 de-clamping of the first fixing clamp is new, and the wire rod for being now placed in the second fixing clamp 25 is held Row is arranged terminal operation, after the completion of terminal is arranged, is again adjacent to first row fixing clamp by second row fixing clamp, wire rod is transmitted To third fixing clamp 26, the first fixing clamp 24 completes picking up for new wire rod at this time, and second row fixing clamp is arranged along fixing clamp simultaneously Column direction is mobile, and new wire rod is transported to the second fixing clamp 25 again, and the wire rod for having crimped terminal passes through third fixing clamp 26 are transferred at the 4th fixed frame 27, and the crimping for executing terminal from the wire rod for, being arranged terminal herein acts, and third fixing clamp 26 are back at the second fixing clamp 25, meet the new wire rod for being arranged terminal, and at the same time, the 5th fixing clamp 28 reaches the 4th The wire rod for having crimped terminal is delivered to nut tightening portion 1 by parallel movement by fixed frame 27, by above-mentioned transfer mode, Enable wire rod one by one by each station, guarantee the balance of working time between each station, to form assembly line The operation mode of change improves working efficiency to greatest extent, reduces human cost, while but also the structure setting of equipment has A possibility that more, reduces the design difficulty of equipment.
In nut tightening portion 1, photovoltaic connector is delivered at screwing structure 12 by photovoltaic connector supply structure 11, Supply structure can connect the material from vibrating disk from top by the rotation of rotary cylinder herein, and will expect from horizontal direction defeated It send to screwing structure 12, to guarantee the horizontal docking property with wire rod, after photovoltaic connector conveys in place, as shown in fig. 6, defeated It send device 2 to be pushed by cylinder and wire rod is penetrated into photovoltaic connector, be wherein provided with guide pin in photovoltaic connector supply structure 11, Guide pin elasticity setting along its length, and its length direction is parallel with the length direction of photovoltaic wire rod, works as photovoltaic connector After fixation, guide pin runs through photovoltaic connector, and when wire rod penetrates, wire rod is bonded with guiding needle end part, makees in the guiding of guide pin Enter photovoltaic connector with lower, guide pin is extruded and retreats at this time, sensor is arranged in the path moved back behind, for detecting The backway of guide pin starts servo motor to judge whether wire rod transmits in place after arrival, pass through the control of servo motor System, so that power part 14 squeezes clamping jaw 13, during extruding, the settable blocking surface of clamping jaw 13, blocking surface setting In clamping face end, and perpendicular to the face of clamping, the nut for being clamped to clamping face carries out axially position, passes through and controls servo The revolving speed of motor, so that the movement of power part 14 is carried out in two steps, the first step, so that the move distance of power part 14 guarantees to stop Face can stop nut end face, and to nut side without extruding force, so that the connection depth of nut and wire rod is effectively ensured, Second step, so that 14 further movement of power part, so that clamping jaw 13 clamps nut completely, clamped position at this time is more Accurately, then by power device, the structure installed to clamping jaw 13 and power part 14 is driven to rotate, photovoltaic connector ontology It is fixed, and nut is rotated with the rotation of clamping jaw 13, therefore achievable nut screws;In the actual use process, pass through It is additionally provided with induction structure in nut tightening portion 1, the depth that screws of nut can be perceived, induction structure can work as spiral shell for close to switch When mother is torqued-up to designated depth, close to switch triggering, nut stops operating, and in order to more accurately guarantee photovoltaic connector Validity, can by drive nut rotation the torque of power source and the depth of nut set up certain relationship, by algorithm come The case where judging whether lack structure inside photovoltaic connector, and torque and depth caused not to be inconsistent, to judge photovoltaic connector It is not benign.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (7)

1. full-automatic photovoltaic crimps nut driving machine, which is characterized in that including terminal compression joint portion, nut tightening portion (1) and conveying dress Set (2);
The conveying device (2) is used to for photovoltaic wire rod to be sequentially delivered to the terminal compression joint portion and nut tightening portion (1) carries out Processing;
The terminal compression joint portion includes terminal fixing structure and compression bonding apparatus, the end of photovoltaic wire rod be arranged in after peeling by In the fixed terminal of the terminal fixing structure, the compression bonding apparatus is for crimping the wire rod for having worn terminal;
The nut tightening portion (1) includes photovoltaic connector supply structure (11) and screwing structure (12), the photovoltaic connection Device supply structure (11) is used for the photovoltaic connector that fixture nut not yet screws, for coming from the photovoltaic wire of the conveying device (2) Material penetrates, and the screwing structure (12) is used for nut tightening after the completion of wire rod is worn;
The screwing structure (12) includes clamping section and power part (14), and the two can synchronize the axis direction turn around the nut It is dynamic;
The power part (14) provides the power for being parallel to the nut axis for the clamping section;
The extruding force that the power-conversion for being parallel to the nut axis is perpendicular to the nut axis is used for by the clamping section The nut of the photovoltaic connector end from the photovoltaic connector supply structure (11) transmission in place is screwed;
The conveying device (2) includes two rows of fixing clamps of parallel side-by-side setting, and first row is fixedly installed N number of fixing clamp, the Two rows are provided with N+1 fixing clamp, wherein N is natural number, and the spacing between each fixing clamp in two rows is equal, the fixation Folder is successively delivered to terminal compression joint portion and nut tightening portion (1), the photovoltaic for will cut the photovoltaic wire rod completed with peeling Wire rod is arranged perpendicular to the orientation of every row's fixing clamp, the first row fixing clamp fixed setting, the second row fixing clamp It is moved back and forth simultaneously along fixing clamp orientation.
2. full-automatic photovoltaic according to claim 1 crimps nut driving machine, it is characterised in that:
The clamping section includes symmetrically arranged at least two clamping jaws (13), and the clamping jaw (13) is only hung down under the limitation of position limiting structure Directly in the axial-movement of the nut, the clamping jaw (13) is included at least:
One clamps face (13a), and the clamping face (13a) is parallel to nut axial direction setting, for the nut into Row clamps;
One stress surface (13b), the stress surface (13b) is for bearing the power from the power part, the stress surface (13b) The non-perpendicular setting between the clamping face (13a);
The power part (14) is arranged in a one-to-one correspondence with the clamping jaw (13), and the power part (14) is in the limitation of position limiting structure Under be only parallel to the axial-movement of the nut, the power part (14) includes at least:
One force surface (14a), the force surface (14a) fitting setting parallel with the stress surface (13b).
3. full-automatic photovoltaic according to claim 1 crimps nut driving machine, it is characterised in that: the fixing clamp includes first Clamping jaw (21) and the second clamping jaw (22);
It include convex edge and the first lower convex edge on several first to be staggered along wire rod length direction on first clamping jaw (21), It include convex edge and the second lower convex edge on several second to be staggered along wire rod length direction on second clamping jaw (22);It is described In the same plane, on the described first lower convex edge and second two sides of convex edge for the two sides of convex edge and the second lower convex edge on first Face is in the same plane;Convex edge on described first, the first lower convex edge are formed for putting between convex edge and the second lower convex edge on second The gap of wire rod is set, and during the first clamping jaw and close the second clamping jaw, the gap is gradually reduced.
4. full-automatic photovoltaic according to claim 3 crimps nut driving machine, it is characterised in that: convex edge and the on described first Once pass through arc surface (23) transition between convex edge and the second lower convex edge between convex edge and on described second.
5. full-automatic photovoltaic according to claim 1 crimps nut driving machine, it is characterised in that: the power part (14) and dynamic The connection of power source, the power source includes the power plate (15) moved along nut axis direction, and the power plate (15) passes through screw rod Component is connect with motor (16).
6. full-automatic photovoltaic according to claim 5 crimps nut driving machine, it is characterised in that: the power plate (15) passes through At least two guide rods (17) being fixed on apparatus body are oriented to.
7. full-automatic photovoltaic according to claim 2 crimps nut driving machine, which is characterized in that the nut tightening portion (1) It is additionally provided with induction structure, what the induction structure was used to perceive the nut screws depth.
CN201711349971.7A 2017-12-15 2017-12-15 Full-automatic photovoltaic crimps nut driving machine Active CN108011275B (en)

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CN108011275B true CN108011275B (en) 2019-02-26

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Publication number Priority date Publication date Assignee Title
CN114833750B (en) * 2022-04-28 2023-06-23 四川伟力得能源股份有限公司 Wire nose clamping device for assembling hanging wire
CN114871976B (en) * 2022-04-28 2024-01-16 四川伟力得能源股份有限公司 Dual clamping closing device of crimping pipe

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