CN107342519B - The automatic assemble method of terminal and device - Google Patents
The automatic assemble method of terminal and device Download PDFInfo
- Publication number
- CN107342519B CN107342519B CN201710547853.0A CN201710547853A CN107342519B CN 107342519 B CN107342519 B CN 107342519B CN 201710547853 A CN201710547853 A CN 201710547853A CN 107342519 B CN107342519 B CN 107342519B
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- CN
- China
- Prior art keywords
- terminal
- ultrasonic wave
- lock seaming
- seaming machine
- rubber base
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Automatic Assembly (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of automatic assemble method of terminal and devices, directly rubber base is pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder, terminal is pushed to by terminal feeding cylinder and carries out wicking processing in wicking slot, then it is pinched by mobile fixture into electric wire color detection means, electric wire color detection means rotate terminal to correct position, mobile fixture again pinches terminal to the rubber base on ultrasonic wave lock seaming machine, the movement of ultrasonic wave lock seaming machine, by terminal riveted on rubber base, then glue lid feeding cylinder pushes to Jiao Gai on the rubber base for having riveted terminal, ultrasonic wave lock seaming machine is acted again by Jiao Gai together with rubber base riveting；Then mobile fixture will carry out electrical performance test at the terminal movable riveted to electric performance test device, finished product is pushed in different collecting tanks according to the result of electrical test finally by finished product screening plant, the packaging efficiency of terminal not only greatly improved, but also can guarantee the assembling quality of terminal.
Description
Technical field
The present invention relates to terminals to assemble technical field, and in particular to a kind of automatic assemble method of terminal and device.
Background technique
Terminal is exactly a kind of terminal in pipe sleeve.It guarantees that its contact is good by the elasticity on itself head, thus
Guarantee that electric appliance pipe works normally, has good conductive property.Terminal specifically includes that switching regulator electric appliance terminal, screw cap type electric appliance
Terminal and disjunction swing-arm type electric appliance terminal.The processing of switching regulator terminal generallys use man-made assembly, i.e. user on the market at present
Work combines rubber base, terminal and Jiao Gai, and manual operation has the following disadvantages: 1, since manual multi-process operate,
Thus production efficiency is low；2, worker's labor operation intensity is big；3, product quality is fluctuated larger by human factor；4, production cost
It is high.
The Chinese patent application of Publication No. CN104966973A discloses a kind of Full-automatic terminal machine, including rack and defeated
Crawler belt is sent, the conveying crawler belt is fixedly mounted on the rack front end, and conveying crawler belt left part is equipped with operating display, institute
It states equipped with detection display screen right above operating display, the top of the conveying crawler belt is disposed with the machine of decorticating from left to right
Structure, the first testing agency, thread-dividing mechanism, cuts endothelium mechanism, stripping endothelium mechanism, the second testing agency, line sending machinery at dedusting mechanism
Hand and riveting mechanism.The Full-automatic terminal machine is easy to operate, the automatic sorting that uses, automatic detection and automatic peeling and automatic
Riveting operation, is greatly saved cost of labor, improves production efficiency, while guaranteeing product quality.But the equipment is excessively
Complexity, packaging technology is excessively cumbersome, is unfavorable for the universal of equipment.
Summary of the invention
In view of the deficiencies of the prior art, the invention proposes a kind of automatic assemble method of terminal and device, people can be replaced
Work industry, realizes the automatic assembling of rubber base, terminal and Jiao Gai, and included detection system, has high production efficiency, product quality
The advantages that good stable.
To realize above-mentioned technical proposal, the present invention provides a kind of automatic assemble methods of terminal, specifically comprise the following steps:
S1, rubber base arrange sub-material by vibrating disk, and are directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking slot, then will be soaked by mobile fixture
Terminal clamp in molten tin bath goes out and is moved in electric wire color detection means, and electric wire color detection means are according to terminal tails electric wire
Color rotates terminal to correct position, and then position is put correct terminal again and pinched to ultrasonic wave riveting by mobile fixture
On rubber base on conjunction machine；
After S3, Jiao Gai arrange sub-material by vibrating disk, is pushed to by glue lid feeding cylinder and be placed on ultrasonic wave lock seaming machine
On terminal
Top；
S4, the movement of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out from ultrasonic wave lock seaming machine and is transferred to electric performance test device by S5, mobile fixture
Interior, electric performance test device action detects the electric property of finished product, and will test signal and be transmitted to subsequent finished product screen packing
It sets；
S6, finished product screening plant automatically push away qualified product and rejected product according to the detection signal of electric performance test device
It send to finished product and goes and substandard products area.
The present invention also provides a kind of devices for realizing the automatic assemble method of above-mentioned terminal, comprising: mounting base；It is mounted on
Fill the rubber base feeding cylinder of seat left upper end；It is mounted on the terminal feeding cylinder at mounting base lower-left end；Face terminal feeding cylinder is living
The wicking slot of moved end end installation；It is mounted on wicking slot surface and transversely movable mobile fixture；It is mounted in mounting base
The ultrasonic wave lock seaming machine in portion；The electric wire color detection means being mounted on the left of ultrasonic wave lock seaming machine；It is mounted on ultrasonic wave lock seaming machine
The glue lid feeding cylinder of right oblique upper；It is mounted on the detector of ultrasonic wave lock seaming machine right；It is mounted on the electrical of detector right
Performance testing device；It is mounted on the finished product screening plant of electric performance test device right；And it is mounted on finished product screening plant
The discharging slideway on right side.
The working principle of terminal automatic assembling device is: rubber base directly pushes to ultrasonic wave riveting by rubber base feeding cylinder
In conjunction machine, terminal passes through terminal feeding cylinder first and pushes to progress wicking processing in wicking slot, then passes through mobile fixture and presss from both sides
It send into electric wire color detection means, electric wire color detection means rotate terminal to correct according to the color of terminal tails electric wire
Position, then position is put correct terminal again and pinched to the rubber base on ultrasonic wave lock seaming machine by mobile fixture, ultrasound
The movement of wave lock seaming machine, by terminal riveted on rubber base, then glue lid feeding cylinder, which pushes to Jiao Gai, has riveted terminal
On rubber base, ultrasonic wave lock seaming machine acts again, by Jiao Gai together with rubber base riveting；Then the electric appliance that mobile fixture will rivet
It is detected below terminal movable to detector, is moved to electric performance test device again by mobile fixture after detection is qualified
Place carries out the electrical performance test of electric appliance terminal, finally by finished product screening plant according to the result of electrical test by qualified products
It is pushed to bad products in different collecting tanks, in this way, complete the automatic assembling and detection of terminal, not only greatly improves
The packaging efficiency of electric appliance terminal, and can guarantee the assembling quality of terminal.
Preferably, the discharging ramp design is at " people " font, a discharge port of " people " the font discharging slideway with
Another discharge port of the connection of substandard products slot, " people " the font discharging slideway is connect with pan tank.Pass the test is detected when electrical,
Qualified electric appliance terminal can be pushed to pan tank by " people " font discharging slideway by finished product screening plant, when electrical detection
It tests unqualified, qualified electric appliance terminal can be pushed to by " people " font discharging slideway by substandard products by finished product screening plant
Slot.
Preferably, the ultrasonic wave lock seaming machine include pedestal, first stopper group, the second block group, upper jacking block, riveting head,
Riveting motor and supersonic generator, the riveting motor are mounted on pedestal top rear portion, the first stopper group and second gear
Block group discrete riveting both sides of head is equipped with jacking block immediately below the riveting head, and supersonic generator is mounted on riveting head
Rear.After mobile fixture is by terminal movable to rubber base, first stopper group and the second block group fix terminal head, upper top
It is pushed up on block, riveting head pushes, and terminal riveting is pressed on rubber base；After riveting molding, upper jacking block is fallen, while glue lid feeding cylinder is by glue
Lid pushes on the rubber base for having riveted terminal, and upper jacking block is upper again to be pushed up, by Jiao Gai together with rubber base riveting, while ultrasound
Wave producer work completes entire riveting process so that Jiao Gai and rubber base riveting is even closer.
The beneficial effect of a kind of automatic assemble method of terminal provided by the invention and device is:
1) the automatic assemble method step of terminal is simple, and continuity is strong, may be implemented fast between rubber base, Jiao Gai and terminal
Speed assembling and automatic detection and automatic screening, can increase substantially the efficiency and quality that electric appliance terminal assembles automatically；
2) automatic charging and the riveting molding of rubber base, Jiao Gai and terminal may be implemented in terminal automatic assembling device, can be with
The electrical security for enhancing terminal, not only increases the production efficiency of terminal, and improves the quality of terminal production；
2) terminal automatic assembling device is also equipped with automatic detection and automatic screening function, can greatly improve electric appliance terminal
The qualification rate of production.
Detailed description of the invention
Fig. 1 is the flow diagram of the assemble method in the present invention.
Fig. 2 is the structural schematic diagram of assembling device in the present invention.
Fig. 3 is the structural schematic diagram of ultrasonic wave lock seaming machine in the present invention.
In figure: 1, rubber base feeding cylinder；2, terminal feeding cylinder；3, wicking slot；4, mobile fixture；5, ultrasonic wave riveted
Machine；6, glue lid feeding cylinder；7, detector；8, electric performance test device；9, finished product screening plant；10, discharge slideway；11,
Mounting base；12, electric wire color detection means.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Whole description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Ability
Domain ordinary person every other embodiment obtained without making creative work, belongs to protection of the invention
Range.
A kind of embodiment 1: automatic assemble method of terminal.
Shown in referring to Fig.1, a kind of automatic assemble method of terminal specifically comprises the following steps:
S1, rubber base arrange sub-material by vibrating disk, and are directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking slot, then will be soaked by mobile fixture
Terminal clamp in molten tin bath goes out and is moved in electric wire color detection means, and electric wire color detection means are according to terminal tails electric wire
Color rotates terminal to correct position, and then position is put correct terminal again and pinched to ultrasonic wave riveting by mobile fixture
On rubber base on conjunction machine；
After S3, Jiao Gai arrange sub-material by vibrating disk, is pushed to by glue lid feeding cylinder and be placed on ultrasonic wave lock seaming machine
On terminal
Top；
S4, the movement of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out from ultrasonic wave lock seaming machine and is transferred to electric performance test device by S5, mobile fixture
Interior, electric performance test device action detects the electric property of finished product, and will test signal and be transmitted to subsequent finished product screen packing
It sets；
S6, finished product screening plant automatically push away qualified product and rejected product according to the detection signal of electric performance test device
It send to finished product and goes and substandard products area.
The automatic assemble method step of terminal is simple, and continuity is strong, may be implemented quick between rubber base, Jiao Gai and terminal
Assembling and automatic detection and automatic screening, can increase substantially the efficiency and quality that terminal assembles automatically.
A kind of embodiment 2: automatic terminal assembling device.
Referring to shown in Fig. 2 and Fig. 3, a kind of automatic assemble method of terminal, comprising: mounting base 11；It is left to be mounted on mounting base 11
The rubber base feeding cylinder 1 of upper end；It is mounted on the terminal feeding cylinder 2 at 11 lower-left end of mounting base；2 activity of face terminal feeding cylinder
Hold the wicking slot 3 of end installation；It is mounted on 3 surface of wicking slot and transversely movable mobile fixture 4；It is mounted on mounting base 11
The ultrasonic wave lock seaming machine 5 at middle part；It is mounted on the electric wire color detection means 12 in 5 left side of ultrasonic wave lock seaming machine；It is mounted on ultrasonic wave
The glue lid feeding cylinder 6 of the right oblique upper of lock seaming machine 5；It is mounted on the detector 7 of 5 right of ultrasonic wave lock seaming machine；It is mounted on detector 7
The electric performance test device 8 of right；It is mounted on the finished product screening plant 9 of 8 right of electric performance test device；And it is mounted on
The discharging slideway 10 on 9 right side of finished product screening plant.
The working principle of the invention is: rubber base is directly pushed in ultrasonic wave lock seaming machine 5 by rubber base feeding cylinder 1, is held
Son is pushed to by terminal feeding cylinder 2 carry out wicking processing in wicking slot 3 first, is then pinched by mobile fixture 4 to electricity
In line color detection device 12, electric wire color detection means 12 rotate terminal to correct according to the color of terminal tails electric wire
Position, then position is put correct terminal again and pinched to the rubber base on ultrasonic wave lock seaming machine 5 by mobile fixture 4, ultrasound
Wave lock seaming machine 5 acts, and by terminal riveted on rubber base, then glue lid feeding cylinder 6, which pushes to Jiao Gai, has riveted terminal
Rubber base on, ultrasonic wave lock seaming machine 5 acts again, by Jiao Gai together with rubber base riveting；Then mobile fixture 4 will rivet
It is detected below terminal movable to detector 7, is moved to electric performance test dress again by mobile fixture 4 after detection is qualified
The electrical performance test that electric appliance terminal is carried out at 8 is set, it will be qualified according to the result of electrical test finally by finished product screening plant 9
Product and bad products are pushed in different collecting tanks, in this way, complete the automatic assembling and detection of terminal, not only substantially
The packaging efficiency of terminal is improved, and can guarantee the assembling quality of terminal.
Referring to shown in Fig. 2, the discharging slideway 10 is designed to " people " font, and " people " font discharges one of slideway 10
Discharge port is connect with substandard products slot, another discharge port of " people " the font discharging slideway 10 is connect with pan tank.When electrical inspection
Pass the test is surveyed, qualified electric appliance terminal can be pushed to by " people " font discharging slideway 10 by finished product screening plant 9
Product slot, it is unqualified when electrically detecting test, qualified electric appliance terminal can be passed through by " people " font by finished product screening plant 9 and discharged
Slideway 10 pushes to substandard products slot.
Referring to shown in Fig. 3, the ultrasonic wave lock seaming machine 5 include pedestal 51, first stopper group 52, the second block group 53, on
Jacking block 54, riveting head 55, riveting motor 56 and supersonic generator 57, after the riveting motor 56 is mounted on 51 top of pedestal
Portion, the first stopper group 52 and discrete 55 two sides of riveting head of the second block group 53, the underface of the riveting head 55 is equipped with
Upper jacking block 54, supersonic generator 57 are mounted on the rear of riveting head 55.After mobile fixture 4 is by terminal movable to rubber base,
First stopper group 52 and the second block group 53 fix terminal head, push up on upper jacking block 54, and riveting head 55 pushes, by terminal riveting
On rubber base；After riveting molding, upper jacking block 54 is fallen, while Jiao Gai is pushed to and riveted terminal by glue lid feeding cylinder 6
Rubber base on, upper jacking block 54 upper top again, by Jiao Gai with rubber base riveting together with, while the work of supersonic generator 57 so that
Jiao Gai is even closer with rubber base riveting, completes entire riveting process.
The above is presently preferred embodiments of the present invention, but the present invention should not be limited to embodiment and attached drawing institute public affairs
The content opened both falls within protection of the present invention so all do not depart from the lower equivalent or modification completed of spirit disclosed in this invention
Range.
Claims (4)
1. a kind of automatic assemble method of terminal, which comprises the following steps:
S1, rubber base arrange sub-material by vibrating disk, and are directly pushed in ultrasonic wave lock seaming machine by rubber base feeding cylinder；
S2, terminal feeding cylinder head into the terminal in terminal feeding groove in wicking slot, then pass through mobile fixture for wicking slot
Interior terminal clamp goes out and is moved in electric wire color detection means, and electric wire color detection means are according to the color of terminal tails electric wire
Terminal is rotated to correct position, then position is put correct terminal again and pinched to ultrasonic wave lock seaming machine by mobile fixture
On interior rubber base；
After S3, Jiao Gai arrange sub-material by vibrating disk, is pushed to and be placed on ultrasonic wave lock seaming machine by glue lid feeding cylinder
Terminal tip portions；
S4, the movement of ultrasonic wave lock seaming machine, rubber base, terminal and Jiao Gai are riveted together；
The good finished product of riveted is pressed from both sides out from ultrasonic wave lock seaming machine and is transferred in electric performance test device by S5, mobile fixture,
Electric performance test device action detects the electric property of finished product, and will test signal and be transmitted to subsequent finished product screening plant；
S6, finished product screening plant automatically push away qualified product and rejected product according to the detection signal of electric performance test device respectively
It send to finished product area and substandard products area.
2. a kind of device for realizing the automatic assemble method of terminal as described in the appended claim 1, it is characterised in that: including mounting base；
It is mounted on the rubber base feeding cylinder of mounting base left upper end；
It is mounted on the terminal feeding cylinder at mounting base lower-left end；
The wicking slot of face terminal feeding cylinder movable end end installation；
It is mounted on wicking slot surface and transversely movable mobile fixture；
The ultrasonic wave lock seaming machine being mounted in the middle part of mounting base；
The electric wire color detection means being mounted on the left of ultrasonic wave lock seaming machine；
It is mounted on the glue lid feeding cylinder of the right oblique upper of ultrasonic wave lock seaming machine；
It is mounted on the detector of ultrasonic wave lock seaming machine right；
It is mounted on the electric performance test device of detector right；
It is mounted on the finished product screening plant of electric performance test device right；And
The discharging slideway being mounted on the right side of finished product screening plant.
3. a kind of device for realizing the automatic assemble method of terminal as described in the appended claim 1 as claimed in claim 2, feature exist
In: the discharging ramp design is connect at " people " font, a discharge port of " people " the font discharging slideway with substandard products slot, institute
Another discharge port for stating " people " font discharging slideway is connect with pan tank.
4. a kind of device for realizing the automatic assemble method of terminal as described in the appended claim 1 as claimed in claim 2, feature
Be: the ultrasonic wave lock seaming machine include pedestal, first stopper group, the second block group, upper jacking block, riveting head, riveting motor and
Supersonic generator, the riveting motor are mounted on pedestal top rear portion, and the first stopper group and the second block component stand riveting
Pressure head two sides are equipped with jacking block immediately below the riveting head, and supersonic generator is mounted on the rear of riveting head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710547853.0A CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710547853.0A CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107342519A CN107342519A (en) | 2017-11-10 |
| CN107342519B true CN107342519B (en) | 2019-03-15 |
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ID=60218930
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710547853.0A Active CN107342519B (en) | 2017-07-06 | 2017-07-06 | The automatic assemble method of terminal and device |
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| Country | Link |
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| CN (1) | CN107342519B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524241B (en) * | 2019-08-29 | 2020-08-07 | 潍坊路加精工有限公司 | Automatic assembling equipment for connector |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104124595A (en) * | 2013-04-24 | 2014-10-29 | 合肥普赛机械自动化有限公司 | Intelligent integrated three-core plug device |
| CN104966973A (en) * | 2015-07-29 | 2015-10-07 | 东莞市森佳机械有限公司 | Full-automatic terminal machine |
| CN205583349U (en) * | 2016-04-27 | 2016-09-14 | 齐齐哈尔齐三机床有限公司 | Jointing clamp for electrical engineering |
| CN106602387A (en) * | 2017-02-10 | 2017-04-26 | 昆山三颉自动化科技有限公司 | Wire-harness-connector assembling all-in-one machine |
| CN206200487U (en) * | 2016-10-13 | 2017-05-31 | 东莞市钺河自动化科技有限公司 | The automatic assembling testing equipment of switch |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3024499B2 (en) * | 1994-12-13 | 2000-03-21 | 住友電装株式会社 | Insertion device for terminal with wire |
-
2017
- 2017-07-06 CN CN201710547853.0A patent/CN107342519B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104124595A (en) * | 2013-04-24 | 2014-10-29 | 合肥普赛机械自动化有限公司 | Intelligent integrated three-core plug device |
| CN104966973A (en) * | 2015-07-29 | 2015-10-07 | 东莞市森佳机械有限公司 | Full-automatic terminal machine |
| CN205583349U (en) * | 2016-04-27 | 2016-09-14 | 齐齐哈尔齐三机床有限公司 | Jointing clamp for electrical engineering |
| CN206200487U (en) * | 2016-10-13 | 2017-05-31 | 东莞市钺河自动化科技有限公司 | The automatic assembling testing equipment of switch |
| CN106602387A (en) * | 2017-02-10 | 2017-04-26 | 昆山三颉自动化科技有限公司 | Wire-harness-connector assembling all-in-one machine |
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| Publication number | Publication date |
|---|---|
| CN107342519A (en) | 2017-11-10 |
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